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Product Cert.No:
PT 062002



                           Suite 1208, Level 12, Amcorp Tower, Amcorp Trade Center,No.18
                                                      Persiaran Barat, 46050 Petaling Jaya,
                                                                         Selangor,Malaysia
An International Standard Compliant Product :
Standard : IEC 60794-5:
Microduct Cabling for Installation by Blowing”



                     MICRO TRENCHING FOR FTTx
                   In compliance to L-49 ITU-T and L- 48 ITU-T Guidelines
Name of Company          : T.T EHSAN SDN BHD
Date incorporated        : 11th.September 2002
Registration             : MoF Malaysia
Directors                 : Raja Azman Shah – M.D
                           Tengku Rahimah Tahir – E.D
                            Raja Hazwan Shah – Director

Product representation   : Microduct & Air Blown Solution
                          KNET Co.Ltd, South Korea
                          Sole Importer & Distributor

                          Composite Hand-hole
                          RDT Access Chambers , UK
                          Exclusive Distributor

                          Cold asphalt Filler
                          China, - Sole Importer
PRODUCTS OF T T EHSAN SDN BHD (1)
                                           Air Blown
                                           Cable (ABC)
                                           24 to 288
                                           core
                                           Single Mode7 way Direct Buried
 Air Blown Fiber (ABF)
                                                      (DB)Microduct            24 way Direct Install
 2 to 12 core Single Mode                                                                                ABF/C Air
                                                                               (DI) Microduct
                                                                                                        Blow Machine




 Micro Trenching Machine - WET                 Micro Trenching Machine - DRY                 Cold Asphalt Back Fill




Steel Body Hand hole        Modular Composite Hand hole /     Modular Hand Hole
for Carriageway with        Manhole for Utility with D400     With Cast Iron Cover    Modular Hand hole cum Pedestal
BS125 certification         certification                     A15 Certification        with UL and BS124 certification
Advantages:

The process has the following advantages over the conventional processes:

The rollout of fibre networks is 10 times faster, and therefore, much more cost-effective.
 Because it is faster, the process is much less disruptive to the public than the old-fashioned method.
  Duct installation is secure.

 The process has, as a consequence, the development of unskilled labour into skilled labour,
  especially with regard to equipment drivers and operators, as it requires highly trained and skilled
   individuals,rather than unskilled labour gangs. In effect, this skills transfer is a form of technology
   transfer, which can only be to the benefit of all the people of the country.

 The process directly creates opportunities for businesses like asphalt, backfill material, cement and sand
  suppliers, as well indirect opportunities as for the ancillary suppliers to the main suppliers contracted
  to TTE.

Detailed Route Survey

A detailed survey will be carried out to establish the exact placing and coordinates of all Manholes,
Road-crossings and positioning of the trench in the specific road surface. The end result of the survey will
include a full set of drawings, which will constitute part of the As-Built drawings as well as the necessary
drawings for the Way-leave application. These will include:

• Detailed route drawing (Typically A1 or A0)
• Detailed line drawing (A2 or A1)
• Detailed drawings for manhole placements and road-crossings
Ground Penetrating Radar Surveys (GPR)

Since local municipal councils cannot provide accurate details of
existing buried utilities, a GPR (Ground Penetrating Radar) survey is
performed. This entails a team walking the proposed route with a GPR
device. GPR surveys are performed before trenching in metropolitan
area starts in order to minimize disruption of existing services. The
GPR survey will accurately detect the position and depth of any existing
buried utilities.

Operating in 400MHz and 600MHz frequencies band the GPR can
detect existing services up to 2m deep. The results of the survey is
electronically stored and mapped. This information is then included
into the detailed design and survey information.

The process entails micro-trenching in the roadway itself. The trench is
much smaller than can be conventionally excavated and is only 100mm
wide by 250mm deep. This process provides a fast rollout (300 -500m
per machine per day). The process takes place in a convoy and once the
convoy has passed, the trench is completed to the point of surface re-
instatement. Surface re-instatement can only be performed once the
backfill material has cured approximately one to three days after the
backfill operation was performed, depending on the type of backfill
used. During this period, however, the roadway is opened to traffic for
normal use.
Trenching

Once existing services have been located and the trench-line has been marked, the trenches are cut
into the roadway using mechanical trenchers. The trenchers cut a 45mm wide by 250mm deep slot into
the road surface, either using a Wet Diamond Cutter or Dry Tungsten Carbide Cutter specially
customised for this purpose built trenching machines

We have developed a locally customised wet & dry vacuum or suction system equipped with noise
suppression and dust , sludge filters to prevent noise, air pollution and sludge splurting.

When the integral waste bin is full the material is dumped into bins and removed by trucks to pre-
approved waste disposal areas.




 Micro Trenching Machine - WET                                Micro Trenching Machine - DRY
Duct Laying

Ducts are transported to the working site on a duct trailer, fitted with spindles, to allow for the
simultaneous insertion of up to four different ducts into the trench. Two types of duct trailers can be
used - either with vertical or with horizontal spindles. The ducts (4 in this case) are tied or taped together
and inserted into the trench, after which backfilling commences.
Pour Cold Asphalt
Micro Trench Backfilling                  Into Slot




                               250mm
                                       45mm
Conventional Micro Slot with
back fill as per L-48 ITU-T
COLD ASPHALT PAVEMENT RESTORATION METHOD
Backfilling

The trenches are backfilled using one of two techniques: Bitumen Based Soilcrete. Soilcrete is generally used
to backfill trenches. This backfill type is a wet mix type and is made according to the engineer's specification.
It consists of sieved waste material, crusher sand, cement (6%), and bitumen (2%). The backfill is placed in
the trench in layers and compacted with tampers

Our propose method is to use Cold Asphalt Pavement Preservation Composite which comes in 20kg bag
basis, pour into slots, tamper and ready for traffic within less than 1 hour. The Cold Asphalt is guaranteed to
last for more than ten (10) years.




Conventional process                    Cold Asphalt process – Fill & Tamper     Road ready for instant traffic in
                                        Green Technology                         Less than 1 hour after fill and
                                                                                 tamper

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Micro trenching services by t.t ehsan sdn bhd

  • 1. Product Cert.No: PT 062002 Suite 1208, Level 12, Amcorp Tower, Amcorp Trade Center,No.18 Persiaran Barat, 46050 Petaling Jaya, Selangor,Malaysia An International Standard Compliant Product : Standard : IEC 60794-5: Microduct Cabling for Installation by Blowing” MICRO TRENCHING FOR FTTx In compliance to L-49 ITU-T and L- 48 ITU-T Guidelines
  • 2. Name of Company : T.T EHSAN SDN BHD Date incorporated : 11th.September 2002 Registration : MoF Malaysia Directors : Raja Azman Shah – M.D Tengku Rahimah Tahir – E.D Raja Hazwan Shah – Director Product representation : Microduct & Air Blown Solution KNET Co.Ltd, South Korea Sole Importer & Distributor Composite Hand-hole RDT Access Chambers , UK Exclusive Distributor Cold asphalt Filler China, - Sole Importer
  • 3. PRODUCTS OF T T EHSAN SDN BHD (1) Air Blown Cable (ABC) 24 to 288 core Single Mode7 way Direct Buried Air Blown Fiber (ABF) (DB)Microduct 24 way Direct Install 2 to 12 core Single Mode ABF/C Air (DI) Microduct Blow Machine Micro Trenching Machine - WET Micro Trenching Machine - DRY Cold Asphalt Back Fill Steel Body Hand hole Modular Composite Hand hole / Modular Hand Hole for Carriageway with Manhole for Utility with D400 With Cast Iron Cover Modular Hand hole cum Pedestal BS125 certification certification A15 Certification with UL and BS124 certification
  • 4. Advantages: The process has the following advantages over the conventional processes: The rollout of fibre networks is 10 times faster, and therefore, much more cost-effective.  Because it is faster, the process is much less disruptive to the public than the old-fashioned method. Duct installation is secure.  The process has, as a consequence, the development of unskilled labour into skilled labour, especially with regard to equipment drivers and operators, as it requires highly trained and skilled individuals,rather than unskilled labour gangs. In effect, this skills transfer is a form of technology transfer, which can only be to the benefit of all the people of the country.  The process directly creates opportunities for businesses like asphalt, backfill material, cement and sand suppliers, as well indirect opportunities as for the ancillary suppliers to the main suppliers contracted to TTE. Detailed Route Survey A detailed survey will be carried out to establish the exact placing and coordinates of all Manholes, Road-crossings and positioning of the trench in the specific road surface. The end result of the survey will include a full set of drawings, which will constitute part of the As-Built drawings as well as the necessary drawings for the Way-leave application. These will include: • Detailed route drawing (Typically A1 or A0) • Detailed line drawing (A2 or A1) • Detailed drawings for manhole placements and road-crossings
  • 5. Ground Penetrating Radar Surveys (GPR) Since local municipal councils cannot provide accurate details of existing buried utilities, a GPR (Ground Penetrating Radar) survey is performed. This entails a team walking the proposed route with a GPR device. GPR surveys are performed before trenching in metropolitan area starts in order to minimize disruption of existing services. The GPR survey will accurately detect the position and depth of any existing buried utilities. Operating in 400MHz and 600MHz frequencies band the GPR can detect existing services up to 2m deep. The results of the survey is electronically stored and mapped. This information is then included into the detailed design and survey information. The process entails micro-trenching in the roadway itself. The trench is much smaller than can be conventionally excavated and is only 100mm wide by 250mm deep. This process provides a fast rollout (300 -500m per machine per day). The process takes place in a convoy and once the convoy has passed, the trench is completed to the point of surface re- instatement. Surface re-instatement can only be performed once the backfill material has cured approximately one to three days after the backfill operation was performed, depending on the type of backfill used. During this period, however, the roadway is opened to traffic for normal use.
  • 6. Trenching Once existing services have been located and the trench-line has been marked, the trenches are cut into the roadway using mechanical trenchers. The trenchers cut a 45mm wide by 250mm deep slot into the road surface, either using a Wet Diamond Cutter or Dry Tungsten Carbide Cutter specially customised for this purpose built trenching machines We have developed a locally customised wet & dry vacuum or suction system equipped with noise suppression and dust , sludge filters to prevent noise, air pollution and sludge splurting. When the integral waste bin is full the material is dumped into bins and removed by trucks to pre- approved waste disposal areas. Micro Trenching Machine - WET Micro Trenching Machine - DRY
  • 7. Duct Laying Ducts are transported to the working site on a duct trailer, fitted with spindles, to allow for the simultaneous insertion of up to four different ducts into the trench. Two types of duct trailers can be used - either with vertical or with horizontal spindles. The ducts (4 in this case) are tied or taped together and inserted into the trench, after which backfilling commences.
  • 8. Pour Cold Asphalt Micro Trench Backfilling Into Slot 250mm 45mm Conventional Micro Slot with back fill as per L-48 ITU-T
  • 9. COLD ASPHALT PAVEMENT RESTORATION METHOD
  • 10. Backfilling The trenches are backfilled using one of two techniques: Bitumen Based Soilcrete. Soilcrete is generally used to backfill trenches. This backfill type is a wet mix type and is made according to the engineer's specification. It consists of sieved waste material, crusher sand, cement (6%), and bitumen (2%). The backfill is placed in the trench in layers and compacted with tampers Our propose method is to use Cold Asphalt Pavement Preservation Composite which comes in 20kg bag basis, pour into slots, tamper and ready for traffic within less than 1 hour. The Cold Asphalt is guaranteed to last for more than ten (10) years. Conventional process Cold Asphalt process – Fill & Tamper Road ready for instant traffic in Green Technology Less than 1 hour after fill and tamper