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International Headquarters

Electrolube UK
Kingsbury Park
Midland Road
Swadlincote
Derbyshire DE11 0AN
United Kingdom
Tel: +44(0) 1283 222111
Fax: +44(0) 1283 550177
Email: info@hkw.co.uk

Clean, Protect, Lubricate

Electrolube France
13 rue Vladimir Jankélévitch
77184 Emerainville
France
Tel: +33 (0)1 61 44 08 80
Fax: +33 (0)1 60 33 06 63
Email: electrolube@hk-wentworth.fr

Electrolube Germany
Friedrich-Ebert-Str.6
50996 Köln
Germany
Tel: +49 (0) 221 935535-0
Fax: +49 (0) 221 935535-19
Email: el@hkwd.de

Cleaning

Electrolube Australia
Unit 3/98 Pittwater Road
PO Box 339, Brookvale
NSW 2100
Australia
Tel: +61 (0)2 9938 1566
Fax: +61 (0)2 9938 1467
Email: sales@hkwentworth.com.au

Conformal Coatings
Resins

Electrolube China
Building No.2, Mauhwa Industrial Park,
Caida 3rd Street, Caiyuan Industrial Zone,
Nancai Township, Shunyi District,
Beijing, 101300
Peoples Republic of China
Tel: +86 (10) 89475123
Fax: +86 (10) 89475077

Thermal Management
Contact Lubricants

Electrolube Brazil
Rua D. Pedro Henrique de
Orleans e Bragança, 364
Vila Jaguara
CEP 05117-000
São Paulo
Brazil
Tel: +55 (11) 3621-6800
Fax: +55 (11) 3621-6800
Email: hkw@hkw.com.br

Maintenance & Service Aids

Distributor:
Electrolube USA
7101 South Adams Street
Unit 8
Willowbrook, IL 60527
United Sates of America
Tel: (+1) 630-323-5100
Fax: (+1) 630-323-5101
Email: info@hkw.us.com

www.electrolube.com

Electrolube New Zealand
Tel: +64 (0) 9 836 6588
Fax: +64 (0) 9 836 9169
Email: sales@hkwentworth.co.nz

www.electrolube.com
Electrolube’s products are
specified and widely used
for the manufacture and
maintenance of electrical
and electronic components
and assemblies in the
following market segments:

Automotive
l
Military
l
Aerospace
l
Transport
l
Marine
l
Telecommunications
l
Medical
l

Maintenance
Consumer
l Electronics
Industrial
l Electronics
Traction
l
Utilities
l
Education
l
Service,
l Repair and

All Electrolube Packaging
is multi-lingual, and its international
network of field service
professional and specialist
distributors are connected directly
to the UK Technical Service
Department, meaning that
professional assistance and advice
are always available.

Electrolube
Europe's leading manufacturer
of electro-chemicals for the
electronics, automotive and
manufacturing industries.

AF International
The market leading brand of advanced
cleaning products for computers and
communications equipment in the
modern working environment.

The H. K. Wentworth Group

www.electrolube.com

Product Catalogue

EuroChemi
Provides innovative high-tech
chemical solutions for niche
applications in the fields of cleaning,
agriculture, the railways, soil
contamination and erosion, along
with waterproofing technologies for
many materials.
Clean, Protect, Lubricate
Electrolube’s wide range of high performance
chemicals are used extensively by international
electronics and manufacturing industries.
Demand for production materials in convenient packaging has
led to the development of a wide range of versatile delivery
systems and pack types that are filled at our manufacturing sites
in the UK and China. These include aerosols, pump sprays,
syringes, tubes, pens, sachets and small tins. The majority of
Electrolube products are also available in bulk packaging for
manufacturing. The world-renowned Electrolube quality can be
found throughout its environmentally friendly product portfolio.

Mission Statement
“To strive to exceed our
customers’ expectations
with innovative new
products and the highest
possible levels of
customer service”

Contents Full Product Index Page 30
Cleaning
2

Conformal Coatings
8

Resins
11

Thermal Management
15

Contact Lubricants
18

Maintenance & Service Aids
22

*Easy to use ‘product selector charts’ are available
for each product group.
All the products in this catalogue have both technical
and material safety data sheets available from your
local Electrolube office or agent. Many also have
NATO stock numbers.

1

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Cleaning
Flux Removal
Ÿ
Metal Degreasing
Ÿ
Flammable
Ÿ & Non-flammable
Bulk & Aerosol
Ÿ
Water & Solvent
Ÿ Based
Cleaning is an essential process within
electronics manufacture and has been used
for many years to remove potentially harmful
contaminants during PCB manufacture.
Such contaminants include flux, solder and adhesive
residues, and other more general contaminants such as
dust and debris present from other manufacturing
processes. The purpose of cleaning, specifically within the
rapidly expanding electronics industry, is to essentially
improve product lifetime by ensuring good surface
resistance and by preventing current leakage leading to
PCB failure.
In industry today, many manufacturers are turning to ‘no
clean’ processes, implying that cleaning is not required
after soldering. In the ‘no clean’ process the solids content
of the flux is lower than traditional types, however they still
contain rosin and activator which are not removed prior to
the next process, such as coating or encapsulating of the
PCB. Such residues, along with any other unwanted
elements collected due to the missing cleaning stage,
could cause issues with adhesion and possibly affect the
performance of the protecting media applied.

Ultrasonic Clea
nin
gS
tem
ys

The purpose of
cleaning, specifically
within the rapidly
expanding electronics
industry, is to essentially
improve product lifetime
by ensuring good
surface resistance and
by preventing current
leakage leading to PCB
failure.

leaning S
yste
cil C
m
en
St

2

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Cleaning
Volatile Organic
Compounds (VOCs)
Volatile Organic Compounds or VOCs are carbon based compounds
which vaporise easily at room temperature. They are more clearly
defined by the EU Solvents Emissions Directive, which states that a
VOC is “any organic compound having at 20°C a vapour pressure of
0.01kPa or more, or having a corresponding volatility under the
particular conditions of use.”
The emissions of VOCs have to be controlled due to their effect on the
environment and human health. VOCs contribute towards the
formation of ground-level ozone, a major component of smog. Such
pollution can have many detrimental effects on the environment, in
particular, damaging forests and vegetation. VOCs when not managed
properly can also cause health problems.
As environmental concerns heighten the transition to solvent-free and
low-VOC materials continues to increase. Continual investment in
research and development facilities allows Electrolube to remain at the
forefront of cleaning technology, continually exceeding customer’s
expectations throughout this period of change. Electrolube, as a
responsible manufacturer, can provide both water-based and solvent
based cleaning solutions for a wide variety of applications in the
automotive, aerospace, military, domestic and medical sectors.

Volatile Organic
Compounds or VOCs
are carbon based
compounds which
vaporise easily at
room temperature.

The Safewash Range
The Electrolube Safewash range is the most effective family of waterbased cleaners available on the market. Primarily developed to replace
ozone depleting chemicals as well as offering a solution to reduce
solvent emissions, the range provides superior cleaning performance
to both military and commercial standards at minimal cost. Waterbased cleaning has several advantages over solvent based cleaners
including non-flammable properties, low odour, low/non-VOC and very
low toxicity. There are many applications for cleaning, all of which
depend on the type of equipment available. Whether it be ultrasonic,
spray under immersion or dishwasher type application, identifying the
correct water-based cleaner for the specific job is essential.

Electrolube’s
Safewash range is the
most effective family
of water-based
cleaners available on
the market.

Solvents
Solvent cleaners are fast evaporating organic materials. Traditionally,
chlorinated solvents dominated the market; however, due to their ozone
depleting potential, they have been replaced by a more diverse range of
solvent cleaners. This category is now typically divided into three subsections; flammable, non-flammable solvent cleaners and nonflammable fluorinated solvent cleaners. Electrolube flammable and
non-flammable solvent-based materials are single stage cleaners
characterised by relatively low levels of toxicity, good materials
compatibility and a wide range of flash points and evaporation rates.
Specialist equipment is generally required when using solvent based
cleaners in high volume production; however they are essential for
cleaning assemblies with unsealed components or water sensitive
devices.

Electrolube offer a
diverse range of
solvent based
materials including
flammable, nonflammable and
fluorinated cleaners.

3

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Cleaning

The Safewash Range
SWA/SWAJ/SWAS | Safewash 2000 Range
The original
l Safewash (SWA) is ideal for removing flux residues and many other
cleaning applications which do not contain sensitive metals. Can be used prior to
plating operations as a micro etching process.
SWAJ is
lspecifically formulated for safe cleaning of all metals including aluminium,
copper and brass. SWAJ is also used extensively to clean flow solder jigs or pallets
to remove the build up of flux deposited throughout the wave soldering process.
SWAS is
l similar to SWAJ but with enhanced cleaning performance. Cleans flux
residues and no-clean flux to military cleanliness standards.
All are low
l odour, non-hazardous and for use in batch cleaning systems using
ultrasonic’s or spray-under-immersion.

SWAF/SWAP | Low Foam Safewash
SWAF and
l SWAP have been designed as an extension to the Safewash range
where low foam properties are required.
Suitable
lfor use via high pressure application, such as dishwashers and in-line
machines (spray in air machines).
SWAF is
l supplied as a concentrate, designed to be diluted with deionised water.
SWAP is
l a ready to use version which includes a corrosion inhibitor for sensitive
metals.

SWAC | Low Foam Concentrate
Designed
l to be diluted with deionised water.
For use with
l ultrasonic and pressure spray systems.
For removal
l of reflowed solder pastes and fluxes.
Excellent
l plastics and metals compatibility.

SWAX | Safewash Extra
For removal
l of solder pastes and surface mount adhesive from screens, stencils,
misprinted PCBs and accessories.
Can be used in automated screen cleaning equipment, spray and in-line machines.
l
Low foam,
l low odour.
Excellent
l compatibility with plastics, metals and elastomers.

SWMN/SWMP | Safewash Mechanical
Designed
l to clean and degrease mechanical parts.
Can be sprayed, dipped or brushed or used in batch cleaning systems.
l
Removes
l dirt and grease deposits.
Non-hazardous with very low odour.
l
Excellent
l materials compatibility.
SWMP has
l enhanced performance properties for more stubborn deposits.

SWNP/SWNS | Safewash Neutral
Neutral pH
l for cleaning even the most sensitive surfaces.
Excellent
l degreasing properties.
Fully biodegradable.
l
Developed
l for the LCD and OLED manufacturing processes.
SWNS has
l been designed to remove any excess resin residues.
SWNP has
l been designed to remove any dust and grease from the LCD surface.

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Cleaning

ARW

ECW

Aerowipes
Large impregnated lint free wipes
l
Remove
luncured and semi-cured

Engineers Cleaning Wipes
High quality
l cloth with exceptional

adhesive and polysulphide sealants
Water-based, entirely non-hazardous
l
Fast evaporating, leaving a
l

wet and dry tear strength
Economical
l and re-usable
Extremely
l absorbent
Packed in
l a re-sealable gripper bag
which protects against contamination

residue free finish
Non staining, low odour
l
Concentrate
l only version is available in
a trigger sprayer (ARW300)

CCC

EWI

Non-flammable Contact Cleaner
Ozone-safe
l
Non-conductive with high materials
l

IPA Electrowipes

compatibility
Instant drying with almost no aroma
l
Leaves no
l residue
Supplied
lwith brush and extension tube

Impregnated
l lint-free pads
Conveniently packed in dual sachets
l
Ideal for
lcleaning all types of
connectors and cables, especially
fibre optic cables

DGC

FLU

Non-flammable Degreaser
Degreaser
l and electronics cleaner
Fast evaporating
l
No rinsing
l required
Versatile,
l non-corrosive and safe for

Fluxclene

use on all types of electrical circuit
Plastics-safe
l
Supplied
lwith brush and extension tube

Fast drying
l solvent cleaner for efficient
removal of flux residues after soldering
Leaves a
l perfectly clean, dry surface
Harmless
l to most plastics, rubbers
and elastomers
Aerosol versions available with or
l
without a brush applicator

ECSP
Electronic Cleaning Solvent Plus
Very fast
levaporating cleaning solvent
Removes
l grease, dirt and most fluxes
Completely
l residue-free
Highly flammable – not to be used on
l
live equipment

5

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Cleaning

FRC
Non-flammable Flux Remover
Effective
lon ‘no-clean’ fluxes and many
water based fluxes and pastes
Quick drying
l and residue free
Plastics safe
l
Supplied
lwith brush and extension tube

GLC

PRS

Glass Cleaner
Silicone-free
l allowing use on PCB

Printasolve
Removes
l ink (solvent or oil based)

production guards

from most surfaces

Excellent
l cleaning of grease, oil and
light organic contaminants
Non-smear
l and non-toxic
Wipe clean
l with a lint-free cloth (such

Highly effective and economic to use
l
Re-textures
l rubber rollers
Strong solvent which should be tested
l
for plastics compatibility before use

as ECW025)

IPA

SSS

Electronic Cleaning Solvent

Screen & Stencil Solvent
Non-flammable solvent for cleaning of
l

High quality,
l electronics grade IPA
Suitable
lfor all electronic and PCB
cleaning
Cleans thoroughly to a perfectly dry and
l

screens and stencils
Excellent
l solder paste and adhesive
removal

Effective
land economical in use

Non-foaming
l and biodegradable
Use with
lECW025

LFFR

SSW

Lead Free Flux Remover
Fast drying
l solvent cleaner
For quick
l removal of lead free

Screen & Stencil Wipes

residue free surface

solder/paste residues, grease and oils
Leaves a
l clean, dry surface
Harmless
l to most plastics, rubbers
and elastomers

6

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Superb cleaning power that removes
l
pastes and adhesives
Leaves screens and stencils clean
l
and dry with no staining
Large size
l (20x28cm)
Convenient
l 100 wipe tub dispenser
Low odour
l
Cleaning

SWA/SRI

VID

Safewash & Saferinse
SWAJ in
lan aerosol formulation for

Magnetic Head Cleaner
For use on
l all magnetic tape heads
Quick drying, leaving no residue
l
Good plastics compatibility
l

bench cleaning PCBs
Removes
l fluxes from PCBs. May also
be used to clean grease and general dirt
Fast, effective foaming action
l
Use Saferinse (SRI) after cleaning to
l
give final polish
Biodegradable and 100% ozone friendly
l

ULC
Ultraclens
Highly penetrating cleaning solvent for
l
removing heavy deposits
Excellent
l cold cleaner for electronics
and engineering
Offers low
l flammability and low odour

ULS
Ultrasolve
Fast drying
l solvent for quick and
efficient cleaning of electrical equipment
Excellent
l removal of grease, oil, flux
residues and acrylic conformal coatings
Leaves clean, dry surface
l
Compatible
l with most plastics

Various sizes are available for
most products, including bulk.

7

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Conformal Coatings
UL, MIL and
Ÿ IPC-CC-830 approved coatings
Solvent removable and solvent resistant
Ÿ Polyurethane and Solvent Free
Acrylic, Silicone,
Ÿ
Non VOC
Ÿaid inspection
UV trace to
Ÿ masking products
Thinners and
Ÿ
Conformal coatings are designed to protect
printed circuit boards and related equipment
from their environment.
Typically applied at 25-50μm, these coatings ‘conform’ to the
contours of the board allowing for excellent protection and
coverage, ultimately extending the working life of the PCB. The
use of conformal coatings is important in automotive underbonnet applications, particularly in safety critical areas, such as
military, aerospace and industrial applications.
Electrolube is among the world’s foremost experts in the
formulation and application of conformal coatings designed to
meet international approvals (including European and
American military specifications). The range of products
currently available comprises acrylics, silicones,
polyurethanes, water-based and non-VOC coatings.
Electrolube can offer both transparent and pigmented coatings
to improve or camouflage the appearance of printed circuit
boards. The range also includes a number of ancillary products
to complement the use of our conformal coatings. These
include thinners and removers, peelable coating masks and
thixotropic materials for the effective coating of lead ends.
Conformal coatings can be used in a wide range of
environments to protect circuitry from hazards such as
moisture, salt spray, chemicals (e.g. fuels, coolants, etc.) and
high temperature. This can prevent corrosion, mould growth
and electrical failures such as current leakage. The protection
provided by conformal coatings allows for higher power and
closer track spacing, in turn enabling designers to meet the
demands of miniaturisation and reliability.

Application of
Conformal Coatings
In order to achieve the best performance, it is
imperative that the most suitable coating and
method of application is chosen.
The main questions which need to be addressed
during this selection period are;
Application Method
Conformal coatings can be applied via spray, dip
or brush methods either by manual or automated
application. The correct method and conditions
should be assessed for each application. Careful
consideration of the advised humidity and
temperature conditions for the selected coating
should be taken for both application and curing
stages.
Working Environment
The coating must be suitable for use under the
required operating conditions. Tests must take
place to ensure that the coating retains all
required properties throughout the duration of
the required use.
Electrical Requirements
Conformal coatings form a protective, insulating
layer. The coating should exhibit high dielectric
strength; the minimum required can be
determined from the inter-track separation and
the potential difference between adjacent tracks.
Board Layout
The design of the board should include
consideration of the placement of components
that should not be coated. Selective spray
equipment or the application of a peelable
coating mask can be used to help avoid the
coating of such components.
Rework and Repair
If the assembly requires repair then
consideration must be given to the ease of
removal of the coating.

8

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Conformal Coatings

APL

FSC

Acrylic Protective Lacquer
Offers excellent adhesion to all
l

Flexible Silicone Coating
Solvent removable, silicone conformal
l
coating

substrates
Good temperature range and dielectric
l

Good adhesion and humid ageing
l
properties

properties
May be soldered through, allowing easy
l
repair
UV trace
lfor inspection
May be removed with solvents such as
l

May be soldered through safely
l
Wide operating temperature range
l
Excellent
l surface resistivity

Ultrasolve (ULS)

CPL

HPA

Clear Protective Lacquer
General purpose coating for PCBs
l

High Performance Acrylic
Conformal Coating
High performance flexible acrylic
l

giving high quality glossy finish
Ideal for
lprotecting ferrous metals from
corrosion
Good resistance to humidity
l
Resolderability through the lacquer
l

coating
Approved
l to US MIL-1-46058C
UV trace
lfor inspection
Excellent
l dielectric properties
Resistant
l to mould growth
May be removed with solvents such as
l
ultrasolve (ULS)

DCA/DCR

LFCC

SCC3 Conformal Coating
High specification flexible modified silicone
l

Lead Free Conformal Coating

resin conformal coating
Transparent
l version (DCA) is UL approved
Red version
l (DCR) available for camouflage
Excellent
l chemical and solvent resistance
May be soldered through for rework
l

Compatible
l with lead free flux residues
N-Methyl
l pyrrolidone, isocyanate and
phenol free
Wide operating temperature range
l
UV trace
lto aid inspection
Excellent
l dielectric properties

NVOC
Non VOC Conformal Coating
Excellent
l adhesion to a wide variety
of substrates
Wide operating temperature range
l
Resistant
l to mould growth
Excellent
l solvent resistance
Contains
l a UV trace for ease of
inspection
Eliminates
l many costs associated
with handling hazardous products

9

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Various sizes are available for
most products, including bulk.

Conformal Coatings

NVMC
Non VOC Machine Cleaner
Designed
l to be used before and after
NVOC – Non VOC Conformal Coating
Very low
lvapour pressure
Low odour
l
Prevents
l machine blockages

PCM

RST

Peelable Coating Mask
Flexible latex for masking
l

Resin Stop
Provides
la non-stick coating
Silicone free
l
Dry film –
l eliminates unwanted transfer
Multiple release cycles
l
Reduces
l the frequency to clean mould

components
Manual removal, leaving no residue
l
Solvent resistant and does not
l
contaminate conformal coatings
Dries at room temperature
l
High film
lstrength, does not break

tools etc

easily

PCS

TFCF

Peelable Coating Mask Synthetic
Thermal
lcure
Ammonia
l free
Manual removal, leaves no residues
l
Does not
l dissolve in solvents or

Fluorocoat Surface Modifier
Thin film
lcoating offering excellent

contaminate conformal coatings
Suitable
lfor use with dip, spray or
brush applied coatings

moisture resistance
Assemblies
l can be coated without
masking
Coating is
l removed by light mechanical
wear, ideal for connectors
Contains
l UV trace for easy inspection

PUC

WBP/WBPs

Polyurethane Coating
Good mechanical strength
l
Excellent
l adhesion under all climatic

Aquacoat Plus
Water based
l coating
Excellent
l solvent resistance,

conditions
Fluoresces
l under UV light to aid
inspection
Wide temperature range -55°C to
l
+130°C

dielectric properties and resistance to
mould growth
Very low
lVOC contents
N-Methyl
l pyrrolidone, isocyanate and
phenol free

Excellent
l resistance to a wide range of
chemicals
Resistant
l to mould growth
10

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Wide operating temperatures
l
UV trace
lto aid inspection
Resins
UL approved
Ÿ
Potting / encapsulating
Ÿ
Cable jointing
Ÿ protection
Sealing and
Ÿ ex-stock
Bespoke and
Ÿ
Resin systems are designed to protect and
insulate electrical and electronic
components from the threats of harsh and
challenging environments, including;
moisture, vibration, thermal or physical
shock and general contamination. Resins
can form a complete barrier against such
environments offering superior
performance to conformal coatings under
extreme conditions.
The extensive Electrolube product range consists of
polyurethane and epoxy resin systems designed for
general use and for specific customer applications.
Polyurethanes are used for their flexibility, variable shore
hardness and short pot life. Epoxy resins are much
harder materials, offering superior chemical and water
resistance to the polyurethane type.
The majority of Electrolube resins are two part systems
that when mixed together in the correct ratio, react to
form polymeric materials. By careful formulation the
properties of the cured resin can be tailored to meet
individual customer requirements. The Electrolube
range therefore offers many resins of varying hardness,
viscosity and gel time as well as differing electrical and
thermal properties.

Resin Packs – small scale
production/prototyping/field application
These contain resin and hardener, matched
to the correct ratio. The resin and hardener
are contained in a single pouch, separated
by a removable clip. The clip is removed
and the liquids must be thoroughly mixed
within the sealed bag. When mixing is
complete the corner of the pack is cut off and
the mixed system dispensed. Resin packs
are available in varying sizes.

Resin Kits – medium to high volume
without automated equipment
The resin and hardener are supplied in two
tins matched to the correct ratio. Sufficient
space is left in the resin tin to allow the
addition of the hardener and subsequent
mixing. This avoids the user having to
weigh materials to the correct ratio.

Bulk Resins – high volume with
automated equipment.
Resin and hardener are supplied in separate
containers. The two materials must be
mixed together in the correct ratio,
preferably utilising a proportional mix and
dispense machine. If equipment is not
available the quantities of each component
must be weighed accurately.

11

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Resins

Epoxy Resins

ER1450

ER2188

White and ER1451 Clear
High water
l resistance
Excellent
l adhesive properties
Good electrical properties
l
Very low
lviscosity

Black
DDM free
l
Flame retardant
l
General purpose potting resin
l
Certified
lto UL94V-0
For potting
l and encapsulating
applications where flame retardancy
is required
Very glossy
l finish

ER2001

ER2195

Black
Medium viscosity
l
General purpose
l
Flame retardant
l
Excellent
l insulation properties
Certified
lto UL94V-0
For potting
l PCBs, coils, transformers

Black
Tough, flame
l retardant potting resin
DDM free
l
Excellent
l thermal shock resistance
Certified
lto UL94V-0
For transformers, large castings, rotor
l
arm sealing, pyrotechnical cables,
diesel sensors and other automotive
applications

and mould casting

ER2074
White
Thermally
l conductive
Flame retardant
l
No abrasive
l fillers
For potting
l PCBs, power supplies, DCDC converters and temperature
sensors

ER2183
Black
Enhanced
l machine mixing and
dispensing
Low viscosity alternative to ER2074
l
For use with
l ABS sensors, pressure
barrier sensors, temperature sensors,
and power supplies

12

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Electrolube also offers an extensive
range of bespoke resin systems.
Resins

Polyurethane Resins

UR5097
Black
High degree
l of toughness
Flame retardant, certified to UL94V-0
l
Thermally
l conductive
Low water
l absorption and excellent electrical
properties
Especially
l suited to potting of electrical and
electronic devices operating in harsh
conditions such as marine, automotive and
tropical environments

UR5041

UR5528

Black
Ultra-high
l performance system based

Black
Durable with
l a high degree of

on polybutadiene technology

toughness
Excellent
l adhesion qualities to

High toughness and tear resistance
l
Good adhesion to most substrates
l
Excellent
l resistance to sea water
Properties
l retained at temperatures

substrates such as PVC, ceramics
etc
Low viscosity allowing ease of
l
application

down to -60°C

Excellent
l resistance to acids, alkalis
and other aqueous materials

UR5044

UR5547

Blue Opaque
Flame retardant, certified to UL94V-0
l
Soft, re-enterable, polybutadiene
l

Black or White UR5581
Semi rigid,
l flame retardant casting resin
Water and
l impact resistance
Excellent
l adhesion to a wide variety of

based resin
Flexible in
l temperature extremes,

substrates

-70°C and +120°C

Ideal for
luse in potting or cable jointing

Ideal for
lprototype circuitry, silicone

applications

replacement, and control units

UR5048

UR5562

Clear Straw
Low viscosity and very low hardness
l
Transparent
l – clear to allow fast fault finding
Hydrophobic, thermal and mechanical shock
l

Water White
Water white
l transparency, ideal for

resistant
Low embedment stress
l
Ideal for
lprotecting delicate components from
mechanical and thermal shock

potting LEDs
Excellent
l resistance to yellowing when
exposed to UV light
Excellent
l scratch and mark resistance
High resistance to weather, acids and
l
alkalis, water and mould growth

13

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Resins

UR5604

UR5608

Black
High performance potting resin with
l

Black or White UR5623
Semi-rigid
l polyurethane resin with

excellent adhesion properties

exceptional toughness
Excellent
l adhesion and chemical resistance
Flame retardant, certified to UL94V-0
l
Fast cure
l version available, UR5618
Ideal for
lcable jointing, casting, coil

Medium hardness and log pot life
l
Low mixed
l system viscosity
Flame retardant, certified to UL94V-0
l

impregnation, PCB encapsulation,
transformers, alarms and battery
terminations

Electrolube also offers an extensive
range of bespoke resin systems.

Resins Cleaners
OP9003

OP9020

Resin Remover
Non-flammable
l
Designed
l to swell and soften cured

Machine and Resin Remover
A solvent
l designed to remove epoxy
and polyurethane resin in the uncured
state

epoxy, polyurethane and other resins
and enable their removal from most
substrates

A non-halogenated solvent offering
l
lower toxicity than other halogenated
solvents

OP9004

RST

Machine Cleaner
Non-flammable
l
Slow evaporation rate allowing surfaces to
l

Resin Stop
Provides
la non-stick coating
Silicone free
l
Dry film –
l eliminates unwanted transfer
Multiple release cycles
l
Reduces
l the frequency to clean mould tools etc

be polished clean
Designed
l to swell and soften cured epoxy,
polyurethane and other resins and enable
their removal from most substrates
Cleans machines, tools and jigs
l
Doesn’t corrode metal components
l

Various sizes are available for
most products, including bulk.

14

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Thermal Management
Non-silicone
Ÿ Pastes
Silicone Pastes
Ÿ
RTV’s
Ÿ
Epoxy Resins
Ÿ
0.9 to 2.8W/m.K
Ÿ
Most components have a maximum, effective
operating temperature. Failure to maintain
the temperature below this level can lead to a
variation in electrical properties and overall
increased failure rates.
Metal heat sinks are typically connected to components which generate
a large amount of thermal energy when in use. These are used to
dissipate such energy away from the device to avoid failure due to overheating.
Heat sinks have proven to be very effective over the years however in
order to ensure full contact and therefore maximum efficiency, thermal
management products are used alongside.
Metal surfaces, even when polished to a fine degree, have a certain
amount of roughness. It can therefore be deduced that when two metal
surfaces are placed together contact is not 100% and there will always
be an air gap between the two surfaces.
The use of a thermal paste or adhesive allows such gaps to be filled
ensuring complete contact between the two surfaces and in turn more
efficient heat conductance.
The range of applications where the use of a thermally conductive
material is necessary has greatly increased as electronic circuits have
become more complex and powerful. These advances have resulted in
greater heat generation. Solar panel systems (photovoltaics), is just one
example where such heat must be drawn away from the components
quickly and efficiently, ensuring long term reliability and operating
efficiency.

The range of
applications where the
use of a thermally
conductive material is
necessary has greatly
increased as electronic
circuits have become
more complex and
powerful.

15

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Thermal Management

HTC
Non-silicone Heat Transfer
Compound
Excellent
l non-creep characteristics
High thermal
l conductivity 0.9 W/m.K
Wide operating temperature range:
l
-50°C to +130°C
Low evaporation weight loss
l
Easy to use
l and available in aerosol
form, HTCA
Low toxicity
l

HTCA

HTCX

Non-silicone Heat Transfer
Compound Aerosol
Excellent
l non-creep characteristics
Excellent
l thermal conductivity even at

Non-silicone Heat Transfer
Compound Xtra
Very low
loil bleed
Very low
levaporation weight loss
Excellent
l non-creep characteristics
Wide operating temperature range
l
Excellent
l thermal conductivity
Low in toxicity
l

high temperatures: 0.9 W/m.K
Wide operating temperature range:
l
-50°C to +130°C
Low evaporation weight loss
l
Easy to use
l and economic, particularly
for larger applications

HTCP

HTS

Non-silicone Heat Transfer
Compound Plus
Excellent
l non-creep characteristics
Excellent
l thermal conductivity, 2.5W/m.K
Wide operating temperature range:
l

Silicone Heat Transfer
Compound
Excellent
l non-creep characteristics
Wide operating temperature range
l

-50°C to +130°C
Low evaporation weight loss
l
White colour
l enables treated parts to be

-50°C to +200°C
Low evaporation weight loss
l
Excellent
l thermal conductivity even
at high temperatures 0.9 W/m.K

easily identified

HTSP
Silicone Heat Transfer
Compound Plus
Superior
lthermal conductivity even at
high temperatures 3.0 W/m.K
Excellent
l non-creep characteristics
Wide operating temperature range
l
-50°C to +200°C
Low evaporation weight loss
l

16

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Thermal Management

TBS

TCOR

Thermal Bonding System
Two part
lepoxy bonding system with

Thermally Conductive Oxime RTV
Solvent free
l low odour RTV
High degree
l of thermal conductivity
Wide range
l of operating temperatures
Moisture
lcure - releasing oxime upon cure
Remains
l flexible and elastic at high

thermal conductivity of 1.1 W/m.K
Eliminates
l need for mechanical fixing
by providing a permanent bond
Cures at
lroom temperature

temperatures.
Good chemical resistance
l

TCER

TCRGUN

Thermally Conductive Ethoxy RTV
Single part,
l low odour RTV
High thermal
l conductivity
Moisture
lcure – releasing ethanol upon cure
Good chemical resistance
l
Remains
l flexible and elastic at high

Application Gun
Makes application of TCER and TCOR easy
l
Fits the 75ml
l cartridges

temperatures
Good electrical insulation characteristics
l

17

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Contact Lubrication
Extends switch
Ÿ life
Improves signal
Ÿ quality
Reduces operating temperature
Ÿ ‘feel’
Controls switch
Ÿ
Prevents contamination
Ÿ
Silicone free
Ÿ
Electrolube have been the leading supplier of
contact lubricants since their invention by the
founder in the 1950’s. They increase the
reliability and lifetime of all current carrying
metal interfaces, including switches, connectors
and busbars.
Electrolube has earned an unsurpassed reputation for the
manufacture and supply of specialist lubricants to the
automotive, military, aerospace, industrial and domestic switch
manufacturing sectors. The range has been developed over
the years to accommodate many advances in such rapidly
advancing industries; combining excellent electrical properties
and lubricity, to improve movement and ‘feel’ characteristics,
with plastics compatibility.
Contact lubricants are specially formulated greases and oils
that reduce friction and enhance the electrical performance of
current carrying metal interfaces in switches and connectors.
Electrolube products are electrically insulative in thick films,
preventing tracking. In ultra thin films, i.e. between closed
metal contacts, they allow the current flow, owing to the
‘Quantum Tunnelling Effect’. They also exhibit a neutral pH
thereby avoiding surface corrosion.
The effectiveness of even perfectly designed switches can be
improved by contact lubricants and, when considered at design
stage, significant production cost savings can be achieved by
the use of less expensive plastics and contact metals.

Tests have shown that
contact lubrication can
extend the lifetime of
switches by more than
300%, producing
excellent performance
under all
circumstances and
preventing the need
for expensive
maintenance

18

www.electrolube.com
Contact Lubrication
How Contact Lubricants Work
Contact technology is constantly developing with
new alloys, plastics and customer demands.
However, it is still impossible to solve the main
cause of switch malfunction i.e. the inability to
produce a perfectly smooth metal contact
surface.
This leads to the following problems:

The way a switch ‘feels’ when
operated has become an
indicator of quality, particularly
within the automotive industry.
Contact lubricants, in addition
to their technical benefits, can
also determine the ‘feel’ of a
switch, whether it be strong
and decisive for the
dashboard of a commercial
vehicle, or smooth and quiet
for a luxury car.

Heat Generation
If there is insufficient surface contact, the current is only carried by
a fraction of the ‘designed surface area’ and the heat generated
will be concentrated at the contact points. This, in turn, causes the
formation of high resistance oxide layers and ‘hot spots’ are
observed. The overall efficiency of the switch will be reduced and
can eventually lead to complete failure as the two surfaces weld
together.

Arcing (mini-lightening strikes)
This can also occur with un-lubricated contacts. Ionisation of the
air and the associated rise in temperature causes metal transfer
between the contacts, resulting in new ‘peaks and troughs’ on the
surfaces.

Mechanical Wear
Metal interfaces, whether static or moving, suffer from mechanical
wear. In the case of static contacts, this is called ‘frettage’; the
small movements of contacts caused by vibration, temperature
changes, etc. As the surfaces fret, friction causes metal particles
to be removed from the peaks breaking through plated surfaces.
This exposes surface and underlying metal to effects of oxidation
and wear. Additionally the detached metal particles can cause
intermittent signal transmission and ultimately switch failure.

Silicone Contamination
As silicones can “creep” great distances, these products should
not be used in switch assembly areas. When silicone is present
between moving or vibrating contacts, they react under arcing
conditions to form silicon carbide. These crystals abrade the
contact surface and cause electrical breakdown.
The use of a contact lubricant dramatically increases the effective
surface area of the contacts and fills any air gaps, in turn,
eliminating hot spots, reducing contact resistance and preventing
arcing, friction and wear. Electrolube contact lubricants also
eliminate the problems associated with silicone contamination,
providing they are applied prior to the introduction of silicone.
Finally, it is important to discuss options with Electrolube at the
design stage to ensure that the correct product is selected and
properly applied. Among the areas to be considered are; voltage,
current, operating temperature range, contact metals, number of
cycles and associated plastics.

19

www.electrolube.com
Contact Lubrication

CCS

CG71

Contact Cleaning Strips
Easy to use
l
Impregnated, mildly abrasive card
l
Cleans, refurbishes and lubricates
l

Contact Grease
A blend of
l synthetic oils
For the protection and cleaning of static
l

metal contacts
High quality
l contact lubricant

and moving electrical arc interfaces
Specially
l developed to give a consistently
low mV drop
Exceptional
l oxidation stability and high
temperature silver and copper corrosion
protection
Low wear
l characteristics and excellent low
temperature performance

CG52B

EGF

Contact Grease
Reduces
l contact resistance
Suitable
lfor both moving and static

Eltinert F Grease
Excellent
l electrical characteristics
Excellent
l oxidation and chemical resistance
Provides
lprotection to electrical contacts

contacts of all metal types
For use at
l a range of temperatures
Developed
l initially for the automotive
industry

from environmental attack
Does not
l creep, thus minimising the need
for re-lubrication

Successful
l connector lubricant

Prevents
l and cures high contact resistance
caused by silicone contamination
Outstanding
l compatibility with all plastics
and rubbers

CG53A

EML

Contact Grease
Excellent
l electrical properties
Ideal for
lautomotive switches
Very good
l plastics compatibility
Luer lock
l syringe dispenser
Good high
l and low temperature

Contact Cleaner Lubricant
Cleans and
l lubricates switches,

performance -35°C to + 130°C

connectors and sliprings
Removes
l dirt and protects from further
contamination
Reduces
l contact resistance
Improves
l conductivity
Commonly
l known as switch cleaner

CG60

EPC

Contact Grease
Extends
lswitch lifetime
Optimal mechanical resistance
l
Reduces
l electrical background noise
Excellent
l plastics compatibility (even with

Electro-Plating Compound
Especially
l developed for use on electroplating and anodising plant
Inhibits against corrosion
l
Improves
l electrical contact on anode

ABS/PC) although testing is always advised.

and cathode bars, pick-up shoes, rack
contacts, busbar joints etc.

Wide temperature range
l
Contains
l a UV trace to allow easy inspection

Formulated
l to assist in the removal of

20

www.electrolube.com

tarnish and corrosion
Contact Lubrication

SGA

SWC

Special Contact Grease
Effective
ltreatment for all types of

Non-Flammable Switch
Cleaner Lubricant
Provides
lprotection against arcing and

contacts
Reduces
l contact resistance and
arcing of contacts from small relays
to high capacity contactors
Will not migrate from vertical contacts
l
or surfaces
Provides
lexcellent protection against
atmospheric conditions

corrosion
Can be used
l on live equipment
Safe to use
l on most plastics
Contains
l high quality contact
treatment oil
Supplied
lwith brush and extension
tube

SGB

ULL

2GX Contact Treatment Grease
High quality,
l non-melting contact

Ultralube
Tenacious
l long lasting and non
staining lubricant

grease
Lubricates
l switches and electrical

Suitable
lfor use on printer
mechanisms, etc.

contacts
Reduces
l contact wear and arcing
Good plastics compatibility
l
Applicable
l for high and low voltage

Can be used
l as an edge connector
lubricant, particularly for gold contacts
Can be used
l as a silicone inhibit for
relays, etc.

SOB
2X Contact Treatment Oil
Contact oil
l for switch and contact
applications
Non-flammable and silicone free
l
Good mechanical properties
l
Reduces
l arcing and hence contact wear

SPG
Special Plastic Grease
Synthetic
l grease offering outstanding low
temperature performance
Excellent
l compatibility with thermoplastics,
including ABS and Polycarbonate, even at
elevated temperatures
SPG is an
l efficient mechanical lubricant for
plastic-to-plastic and plastic-to-metal contact

21

www.electrolube.com
Maintenance & Service Aids
Syringes, pump sprays,
Ÿ freezer tubes, aerosols, wipes, pens
Airduster and
Ÿ coatings
Cleaners and
Ÿ oils
Greases and
Ÿ and resins
Thermal grease
Ÿ test, repair and small scale production
Maintenance,
Ÿgalvanising sprays
Paints and
Ÿ
Electrolube manufactures a wide range of
maintenance products to complement the major
product groups. Whether used by OEMs or
subcontractors, these products are supplied in
convenient packaging, covering a wide range of
applications and requirements.
Specific products in this range include
Airdusters For the removal of dust and dirt from hard to
reach places, photographic and electrical equipment. They can
also be used to blast off water or solvents for rapid drying.
Freezer Sprays For the identification of faulty components
by rapidly cooling components to well below -50°C. Freezers
are available in standard or minimal charging forms, enabling
safe use on static sensitive components.

General Maintenance Including, hard surface cleaners,
cyanoacrylate adhesives, tamper evident seals and contact
cleaner lubricants.
Industrial Maintenance Including, high quality paints,
galvanising sprays, polyurethane foam, lubricants and
graffiti removers.

Electrolube can provide
a total solution for
mobile mechanics and
service engineers
through the wide range
available. Products are
supplied in a range of
packaging dependent
upon their application
and end use. These
include aerosols, pump
sprays, syringes,
tubes, pens, sachets
and small tins.

22

www.electrolube.com
Airdusters, Freezers & Foam Cleaners

Maintenance & Service Aids

AFC

EADP/EADPI

Anti-static Foam Cleaner
Protects
lagainst static build-up
Biodegradeable
l
Safe on all
l plastics
Non-flammable
l
Apply and
l wipe with Engineers

Airduster Plus
Ultra high
l power airduster
High pressure blast for removing
l

Cleaning Wipes (ECW025)

stubborn particulates
Inert, pure
l compressed gas
Non-flammable
l
Use in short,
l sharp bursts to avoid can
frosting
EADPI is
l the invertible version

CTC

GDP

Carterclene
Heavy duty
l anti-static foaming

High Powered Airduster
High powered airduster with powerful
l

cleaner that removes ingrained dirt
and grime
Gives long
l lasting anti-static
properties on glass, plastic and other
synthetic materials
Shake well
l before use, apply and
wipe with ECW025

initial blast and minimal drop off
Non-flammable, pure compressed gas
l
Use to remove dust and dirt from delicate
l
and inaccessible areas
Use in short,
l sharp bursts to avoid can
frosting

EAD/EADI

FRE

Airduster
Inert, pure
l compressed gas for dust

Freezer
Standard
l freezer for non-sensitive,
electronic fault finding

removal
Available
l in standard and invertible
versions
Ideal for
lremoving particulates from
inaccessible areas on delicate equipment

Can aid mechanical shrink fitting
l
Non-flammable, cools down to -55°C
l
Prevents
l damage to components
during soldering

Non-flammable
l

MCF
Minimal Charging Freezer
Unique additive minimises static build
l
up whist still allowing frost formation
Fast fault
l finding in electronics
Suitable
lfor static sensitive devices
Protection
l from overheating
Cools to
l-55°C

23

www.electrolube.com
Maintenance & Service Aids

Lubricants & Greases

ACL
Adhesive Chain Lubricant
Highly tenacious
l
Excellent
l resistance to water and high
temperatures
Good mechanical stability
l
Good penetration at low temperatures
l

AGC
Copper Anti-seize Fluid
Provides
lanti-seize and anti-corrosion
protection
Ideal for
luse on threaded components
High copper
l content provides effective
lubrication
Highly water
l resistant
Effective
lat high temperatures

CMO

DDF

Clear Mechanical Oil
Clear lubricant with excellent
l

Leak Detector
Allows immediate detection of air and
l
gas leaks from all types of pipework
and vessels

mechanical properties
Outstanding
l penetration
characteristics
Water resistant
l
Contains
l Molybdenum Disulphide

Non-flammable and safe to use
l
Water-based
l
Contains
l anti-corrosion agents to
ensure that substrates are not affected

DAS

DGT

Silicone Mould Release
Colourless
l silicone lubricant
Water repellent surface treatment
l
Ideal for
lall mould release applications
Very good
l thermal stability
Reduces
l surface friction

Penetrating Fluid
Penetrates
l and lubricates
mechanical parts
Produces
l a highly water resistant
film, providing long term corrosion
protection
Loosens
lseized assemblies and
prevents friction noise
Ideal for
lbreakdown and
maintenance services

24

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Lubricants & Greases

Maintenance & Service Aids

DFL

MPG

Dry Film Lubricant
High purity
l PTFE based lubricant
Operating
l temperature range of -200°C

Multi-purpose Grease
General purpose grease in a tube for
l

to +280°C
Water repellent with a low co-efficient of
l
friction
May be used
l where silicones or mineral
oils are unsuitable
Can be used
l as a cold mould release

use in mechanical and electrical
applications
Wide temperature range of -20°C to
l
+200°C
Safe on most thermoplastics
l
Good lubricating and thermal
l
properties

EPE

OSL

Permagard
De-watering
l and penetrating fluid
Excellent
l lubricating properties
Loosens
lseized metal parts
Protects
lagainst rust and corrosion

Silicone Oil
High quality,
l multi purpose
mechanical lubricant
Silicone spray with excellent water
l
repellency
Long term
l lubrication for line printers,
keyboards, platens, bearings, etc.
May also
l be used as a mould release
agent

HTG

SCO

High Temperature Grease
High quality
l mechanical grease for

Silicone Grease Compound
High quality,
l multi-purpose electrical

lubrication and protection
Wide temperature range of -20°C to
l
+200°C (does not harden at high
temperature)
Fortified
lwith anti-wear and antioxidant additives

insulating compound
Excellent
l water and moisture
repellency
Chemically
l inert, odourless and nontoxic
Excellent
l resistance to tracking and

Water resistant
l

corona discharge

SPG
Special Plastics Grease
Excellent
l plastics compatibility
Offers outstanding low temperature
l
performance
Efficient mechanical lubricant for
l
plastic/plastic or plastic/metal friction
Ideal to reduce wear in timers, plastic
l
cogs and gears etc.

25

www.electrolube.com
Maintenance & Service Aids

Cleaners & Paints

ASA
Anti-static Spray
Powerful
lnon-foaming cleaner which
also prevents static build-up
Non-flammable
l
Suitable
lfor a wide variety of surfaces

DTP

PGB/PGM

Paint Stripper
Extremely
l powerful paint and varnish

Galvanising Spray
Cold galvanisation paint for metal
l

remover

surfaces

Can be used
l for removing graffiti
Suitable
lfor removing varnishes on wood
May be removed simply by brushing
l
Not to be
l used on plastics

Protects
lagainst oxidation and
corrosion
Very fast
ldrying with excellent adhesion
properties
May be used
l as a primer for fixing
lacquers
Available
l in gloss and matt finishes

GRG

PNM/PAM

Graffiti Remover Gel

High Temperature Paints
Heat resistant paints suitable for objects
l

High viscosity gelled product – clings
l
to vertical surfaces
Low odour,
l low volatility – longer
contact time
Removes
l graffiti from porous and nonporous surfaces e.g. wood, brick, vinyl
Harmless
l to most plastics and metals
Effective
land economical in use

exposed to temperatures of up to 650°C
Excellent
l coverage and flow
characteristics
Rapid drying
l to a very tough finish
Good adhesion and anti-corrosion
l
properties
Available
l in aluminium grey and matt black

GRS

PWB/PVB/PBB/PJB/PRB/PNB

Graffiti Remover for Sensitive
Surfaces
Removes
l graffiti from porous and

High Gloss Paints
Quick drying, high quality, universal spray
l

semi-porous surfaces, e.g. vinyl and
laminates
Pleasant
llight odour
Contains
l non-chlorinated solvents
Compatible
l with most plastics and
metals

26

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paints with excellent coverage and
hardness
Suitable
lfor use in manufacturing, repair,
workshop and home
Colours: White
Yellow
Red

Blue
Black
Green
General Maintenance

Maintenance & Service Aids

BLV/R

HDC

Bloc’lube
Tamper evident seal for
l

Cutting Fluid
Industrial
l grade metal cutting oil
Powerful
llubricant suitable for ferrous

potentiometers etc
Green or
l red colours available
Supplied
lwith integral brush for easy

metals, stainless and heat resistant
steels

BLR available in a syringe
l

Allows high
l speed punching
Extends
ltool life

CYL

LRM

Cyanolube

Label Remover

Fast curing
l cyanoacrylate adhesive

Paper label
l remover
Aerosol with
l brush enables

application

which dries in 1-5 seconds
Tear strength 25-30N/mm
l
Bonds most
l common substrates
Adheres
lwell to most plastics

mechanical scrubbing action to aid
removal
Handy pen
l version available
Harmless
l to most plastics

DB1003/DB2003

NSCP

Desolder Braid
Fast, effective wicking when removing
l

Nickel Screening
Compound PLUS
100% Ozone Friendly
l
Excellent
l surface resistivity (0.3-0.7 ohm per sq.

components
Utilises no-clean flux
l
Economic
l 3m length
Available
l in two widths – 1.25mm and
2.00mm

at 50 microns).
Enhanced
l adhesion to wide variety of substrates
Fast drying
l at room temperature
Coats complex shapes
l
Prevents
l static build-up
Also available in bulk
l

27

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Maintenance & Service Aids

General Maintenance & Surface Mount

MPU

SMA

Polyurethane Foam
One-part
l ready to use self-expanding

Surface Mount Adhesive
One part
lUV resistant system with high
green strength and dot profile

PU foam
Cures quickly to form a tough,
l
waterproof layer
Excellent
l for filling and sealing spaces
around cables, window frames, pipe
ducts, etc.
Provides
lgood thermal and acoustic

Excellent
l mechanical strength
Resistant
l to cleaning solvents
Long term
l stability after cure cycle
Syringe can
l be used by hand or
dispensing equipment

insulation

PBS

SMF

Antispatter Spray
Prevents
l adhesion of weld spatter
Suitable
lfor protecting nozzles, weld

Surface Mount Rework Flux
Quick drying, mildly activated (RMA
l

units and tools
Non-flammable and silicone free
l
Very fast
ldrying

type) no-clean flux
For use with
l hot air, hot gas or
conventional soldering techniques
Excellent
l solder ability
Zero halide
l content so no cleaning is
required
Very high
l reliability

RRR

SMFL

Rubber Roller Restorer
Restores
l textures to rubber rollers in

Surface Mount Rework Flux
Quick drying, no clean
l
Can be used
l with hot air, hot gas or

office equipment
Prolongs
l the lifetime of rubber rollers,
preventing costly replacement
Supplied
lin pump spray
Leaves no
l residue
Dissolves
l ink, oil, grease and will
remove general office dirt

SCP
Silver Conductive Paint
Highly conductive silver loaded paint
l
Ideal for
ltrack repair and pinpoint
shielding
Fast drying
l
Excellent
l adhesion to most substrates
Available
l in alternative sizes

28

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conventional soldering techniques
Non tacky
l and no corrosive residue
Very high
l reliability
Prototyping & Accessories

Maintenance & Service Aids

APB

PDN

Air Powered Bottle
Achieves
l ‘aerosol’ results without the

Photoresist Developer
Safe aqueous alkaline developer to
l

use of propellant
300ml HDPE bottle holds a maximum
l

be used in conjunction with PRP and
other positive photo resists

200ml of fluid
Compatible
l for use with IPA and
aqueous solutions

CPL

PRP

Clear Protective Lacquer
General purpose coating for PCBs
l

Positive Photoresist
Fast drying
l positive photoresist in an

giving high quality glossy finish
Ideal for
lprotecting ferrous metals

aerosol
Used for
lreproduction of circuits,
images, PCBs, signs and diagrams

from corrosion
Good resistance to humidity
l
Resolderability through the lacquer
l
Available
l in pen form for easy and

Fine resolution down to 0.1mm,
l
develops using UV or sunlight
Ideal for
lprototyping

direct application

DEI

SGL

Demineralised Water
Provides
la final polish to circuit

Silica Gel
Non-indicating silica gel sachets
l

boards and assemblies that have
been cleaned and rinsed in tap water
Ideal for
luse with Safewash
Suitable
lfor use in trigger spray
bottle (TSB000) or air powered bottle
(APB000)

used to protect assemblies from
moisture ingress
Inert to most
l non-aqueous chemicals
Available
l in 10g, 50g and 100g
sachets

FCC

TSB

Ferric Chloride
250g pack
l makes 500ml of Ferric

Trigger Spray Bottle
Re-usable
l bottle for spraying various
solutions

Chloride hexahydrate
Used for
letching copper clad boards to
produce PCBs, signs, pictures etc

Volumetric
l graduation marks on the
side of bottle
Holds up
l to 600ml
Controlled
l usage with adjustable spray

29

www.electrolube.com
Product Index

CODE

PRODUCT

PAGE

Cleaning

CODE

PRODUCT

PAGE

CCS
CG52B
CG53A
CG60
CG71
EGF
EML
EPC

Contact Cleaning Strips
Contact Grease
Contact Grease
Contact Grease
Contact Grease
Eltinert F Grease
Contact Cleaner Lubricant
Electro-Plating Compound

20
20
20
20
20
20
20
20

SGA
SGB
SOB
SPG
SWC
ULL

Special Contact Grease
2GX Contact Treatment Grease
2X Contact Treatment Oil
Special Plastic Grease
Non-Flammable Switch Cleaner Lubricant
Ultralube

21
21
21
21
21
21

Contact Lubricants

ARW
CCC
DGC
ECSP
ECW
EWI
FLU

Aerowipes
Non-flammable Contact Cleaner
Non-flammable Degreaser
Electronic Cleaning Solvent Plus
Engineers Cleaning Wipes
IPA Electrowipes
Fluxclene

5
5
5
5
5
5
5

FRC
GLC
IPA
LFFR
PRS
SSS
SSW

Non-flammable Flux Remover
Glass Cleaner
Electronic Cleaning Solvent
Lead Free Flux Remover
Printasolve
Screen & Stencil Solvent
Screen & Stencil Wipes

6
6
6
6
6
6
6

SWA/SRI
ULC
ULS
VID

Safewash & Saferinse
Ultraclens
Ultrasolve
Magnetic Head Cleaner

7
7
7
7

Conformal Coatings
APL
CPL
DCA/DCR
FSC
HPA
LFCC
NVOC

Acrylic Protective Lacquer
Clear Protective Lacquer
SCC3 Conformal Coating
Flexible Silicone Coating
High Performance Acrylic Conformal Coating
Lead Free Conformal Coating
Non VOC Conformal Coating

9
9
9
9
9
9
9

NVMC
PCM
PCS
PUC
RST
TFCF
WBP/WBPs

Non VOC Machine Cleaner
Peelable Coating Mask
Peelable Coating Mask Synthetic
Polyurethane Coating
Resin Stop
Fluorocoat Surface Modifier
Aquacoat Plus

10
10
10
10
10
10
10

ER1450
ER2001
ER2074
ER2183
ER2188
ER2195

White Epoxy and ER1451 Clear
Black Epoxy
White Epoxy
Black Epoxy
Black Epoxy
Black Epoxy

12
12
12
12
12
12

UR5041
UR5044
UR5048
UR5097
UR5528
UR5547
UR5562

Black Polyurethane
Blue Polyurethane
Clear Polyurethane
Black Polyurethane
Black Polyurethane
Black or White Polyurethane
Water White Polyurethane

13
13
13
13
13
13
13

UR5604
UR5608
OP9003
OP9004
OP9020
RST

Black Polyurethane
Black or White Polyurethane
Resin Remover
Machine Cleaner
Machine and Resin Remover
Resin Stop

14
14
14
14
14
14

Maintenance & Service Aids
AFC
CTC
EAD/EADI
EADP/EADPI
GDP
FRE
MCF

Anti-static Foam Cleaner
Carterclene
Airduster
Airduster Plus
High Powered Airduster
Freezer
Minimal Charging Freezer

23
23
23
23
23
23
23

ACL
AGC
CMO
DAS
DDF
DGT

Adhesive Chain Lubricant
Copper Anti-seize Fluid
Clear Mechanical Oil
Silicone Mould Release
Leak Detector
Penetrating Fluid

24
24
24
24
24
24

DFL
EPE
HTG
MPG
OSL
SCO
SPG

Dry Film Lubricant
Permagard
High Temperature Grease
Multi-purpose Grease
Silicone Oil
Silicone Grease Compound
Special Plastics Grease

25
25
25
25
25
25
25

ASA
DTP
GRG
GRS
PGB/PGM
PNM/PAM
PWB/PVB/PBB
PJB/PRB/PNB

Anti-static Spray
Paint Stripper
Graffiti Remover Gel
Graffiti Remover for Sensitive Surfaces
Galvanising Spray
High Temperature Paints

26
26
26
26
26
26

High Gloss Paints

26

BLV/R
CYL
DB1003/DB2003
HDC
LRM
NSCP

Bloc’lube
Cyanolube
Desolder Braid
Cutting Fluid
Label Remover
Nickel Screening Compound PLUS

27
27
27
27
27
27

MPU
PBS
RRR
SCP
SMA
SMF
SMFL

Polyurethane Foam
Anti-spatter Spray
Rubber Roller Restorer
Silver Conductive Paint
Surface Mount Adhesive
Surface Mount Rework Flux
Surface Mount Rework Flux

28
28
28
28
28
28
28

APB
CPL
DEI
FCC
PDN
PRP
SGL
TSB

Air Powered Bottle
Clear Protective Lacquer
Demineralised Water
Ferric Chloride
Photoresist Developer
Positive Photoresist
Silica Gel
Trigger Spray Bottle

29
29
29
29
29
29
29
29

Resins

Thermal Management
HTC
HTCA
HTCP
HTCX
HTS
HTSP

Non-silicone Heat Transfer Compound
16
Non-silicone Heat Transfer Compound Aerosol 16
Non-silicone Heat Transfer Compound Plus
16
Non-silicone Heat Transfer Compound Xtra
16
Silicone Heat Transfer Compound
16
Silicone Heat Transfer Compound Plus
16

TBS
TCER
TCOR
TCRGUN

Thermal Bonding System
Thermally Conductive Ethoxy RTV
Thermally Conductive Oxime RTV
Application Gun

17
17
17
17

30

www.electrolube.com
Notes
Notes
International Headquarters

Electrolube UK
Kingsbury Park
Midland Road
Swadlincote
Derbyshire DE11 0AN
United Kingdom
Tel: +44(0) 1283 222111
Fax: +44(0) 1283 550177
Email: info@hkw.co.uk

Clean, Protect, Lubricate

Electrolube France
13 rue Vladimir Jankélévitch
77184 Emerainville
France
Tel: +33 (0)1 61 44 08 80
Fax: +33 (0)1 60 33 06 63
Email: electrolube@hk-wentworth.fr

Electrolube Germany
Friedrich-Ebert-Str.6
50996 Köln
Germany
Tel: +49 (0) 221 935535-0
Fax: +49 (0) 221 935535-19
Email: el@hkwd.de

Cleaning

Electrolube Australia
Unit 3/98 Pittwater Road
PO Box 339, Brookvale
NSW 2100
Australia
Tel: +61 (0)2 9938 1566
Fax: +61 (0)2 9938 1467
Email: sales@hkwentworth.com.au

Conformal Coatings
Resins

Electrolube China
Building No.2, Mauhwa Industrial Park,
Caida 3rd Street, Caiyuan Industrial Zone,
Nancai Township, Shunyi District,
Beijing, 101300
Peoples Republic of China
Tel: +86 (10) 89475123
Fax: +86 (10) 89475077

Thermal Management
Contact Lubricants

Electrolube Brazil
Rua D. Pedro Henrique de
Orleans e Bragança, 364
Vila Jaguara
CEP 05117-000
São Paulo
Brazil
Tel: +55 (11) 3621-6800
Fax: +55 (11) 3621-6800
Email: hkw@hkw.com.br

Maintenance & Service Aids

Distributor:
Electrolube USA
7101 South Adams Street
Unit 8
Willowbrook, IL 60527
United Sates of America
Tel: (+1) 630-323-5100
Fax: (+1) 630-323-5101
Email: info@hkw.us.com

www.electrolube.com

Electrolube New Zealand
Tel: +64 (0) 9 836 6588
Fax: +64 (0) 9 836 9169
Email: sales@hkwentworth.co.nz

www.electrolube.com
Electrolube’s products are
specified and widely used
for the manufacture and
maintenance of electrical
and electronic components
and assemblies in the
following market segments:

Automotive
l
Military
l
Aerospace
l
Transport
l
Marine
l
Telecommunications
l
Medical
l

Maintenance
Consumer
l Electronics
Industrial
l Electronics
Traction
l
Utilities
l
Education
l
Service,
l Repair and

All Electrolube Packaging
is multi-lingual, and its international
network of field service
professional and specialist
distributors are connected directly
to the UK Technical Service
Department, meaning that
professional assistance and advice
are always available.

Electrolube
Europe's leading manufacturer
of electro-chemicals for the
electronics, automotive and
manufacturing industries.

AF International
The market leading brand of advanced
cleaning products for computers and
communications equipment in the
modern working environment.

The H. K. Wentworth Group

www.electrolube.com

Product Catalogue

EuroChemi
Provides innovative high-tech
chemical solutions for niche
applications in the fields of cleaning,
agriculture, the railways, soil
contamination and erosion, along
with waterproofing technologies for
many materials.

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Electrolube catalog

  • 1. International Headquarters Electrolube UK Kingsbury Park Midland Road Swadlincote Derbyshire DE11 0AN United Kingdom Tel: +44(0) 1283 222111 Fax: +44(0) 1283 550177 Email: info@hkw.co.uk Clean, Protect, Lubricate Electrolube France 13 rue Vladimir Jankélévitch 77184 Emerainville France Tel: +33 (0)1 61 44 08 80 Fax: +33 (0)1 60 33 06 63 Email: electrolube@hk-wentworth.fr Electrolube Germany Friedrich-Ebert-Str.6 50996 Köln Germany Tel: +49 (0) 221 935535-0 Fax: +49 (0) 221 935535-19 Email: el@hkwd.de Cleaning Electrolube Australia Unit 3/98 Pittwater Road PO Box 339, Brookvale NSW 2100 Australia Tel: +61 (0)2 9938 1566 Fax: +61 (0)2 9938 1467 Email: sales@hkwentworth.com.au Conformal Coatings Resins Electrolube China Building No.2, Mauhwa Industrial Park, Caida 3rd Street, Caiyuan Industrial Zone, Nancai Township, Shunyi District, Beijing, 101300 Peoples Republic of China Tel: +86 (10) 89475123 Fax: +86 (10) 89475077 Thermal Management Contact Lubricants Electrolube Brazil Rua D. Pedro Henrique de Orleans e Bragança, 364 Vila Jaguara CEP 05117-000 São Paulo Brazil Tel: +55 (11) 3621-6800 Fax: +55 (11) 3621-6800 Email: hkw@hkw.com.br Maintenance & Service Aids Distributor: Electrolube USA 7101 South Adams Street Unit 8 Willowbrook, IL 60527 United Sates of America Tel: (+1) 630-323-5100 Fax: (+1) 630-323-5101 Email: info@hkw.us.com www.electrolube.com Electrolube New Zealand Tel: +64 (0) 9 836 6588 Fax: +64 (0) 9 836 9169 Email: sales@hkwentworth.co.nz www.electrolube.com Electrolube’s products are specified and widely used for the manufacture and maintenance of electrical and electronic components and assemblies in the following market segments: Automotive l Military l Aerospace l Transport l Marine l Telecommunications l Medical l Maintenance Consumer l Electronics Industrial l Electronics Traction l Utilities l Education l Service, l Repair and All Electrolube Packaging is multi-lingual, and its international network of field service professional and specialist distributors are connected directly to the UK Technical Service Department, meaning that professional assistance and advice are always available. Electrolube Europe's leading manufacturer of electro-chemicals for the electronics, automotive and manufacturing industries. AF International The market leading brand of advanced cleaning products for computers and communications equipment in the modern working environment. The H. K. Wentworth Group www.electrolube.com Product Catalogue EuroChemi Provides innovative high-tech chemical solutions for niche applications in the fields of cleaning, agriculture, the railways, soil contamination and erosion, along with waterproofing technologies for many materials.
  • 2. Clean, Protect, Lubricate Electrolube’s wide range of high performance chemicals are used extensively by international electronics and manufacturing industries. Demand for production materials in convenient packaging has led to the development of a wide range of versatile delivery systems and pack types that are filled at our manufacturing sites in the UK and China. These include aerosols, pump sprays, syringes, tubes, pens, sachets and small tins. The majority of Electrolube products are also available in bulk packaging for manufacturing. The world-renowned Electrolube quality can be found throughout its environmentally friendly product portfolio. Mission Statement “To strive to exceed our customers’ expectations with innovative new products and the highest possible levels of customer service” Contents Full Product Index Page 30 Cleaning 2 Conformal Coatings 8 Resins 11 Thermal Management 15 Contact Lubricants 18 Maintenance & Service Aids 22 *Easy to use ‘product selector charts’ are available for each product group. All the products in this catalogue have both technical and material safety data sheets available from your local Electrolube office or agent. Many also have NATO stock numbers. 1 www.electrolube.com
  • 3. Cleaning Flux Removal Ÿ Metal Degreasing Ÿ Flammable Ÿ & Non-flammable Bulk & Aerosol Ÿ Water & Solvent Ÿ Based Cleaning is an essential process within electronics manufacture and has been used for many years to remove potentially harmful contaminants during PCB manufacture. Such contaminants include flux, solder and adhesive residues, and other more general contaminants such as dust and debris present from other manufacturing processes. The purpose of cleaning, specifically within the rapidly expanding electronics industry, is to essentially improve product lifetime by ensuring good surface resistance and by preventing current leakage leading to PCB failure. In industry today, many manufacturers are turning to ‘no clean’ processes, implying that cleaning is not required after soldering. In the ‘no clean’ process the solids content of the flux is lower than traditional types, however they still contain rosin and activator which are not removed prior to the next process, such as coating or encapsulating of the PCB. Such residues, along with any other unwanted elements collected due to the missing cleaning stage, could cause issues with adhesion and possibly affect the performance of the protecting media applied. Ultrasonic Clea nin gS tem ys The purpose of cleaning, specifically within the rapidly expanding electronics industry, is to essentially improve product lifetime by ensuring good surface resistance and by preventing current leakage leading to PCB failure. leaning S yste cil C m en St 2 www.electrolube.com
  • 4. Cleaning Volatile Organic Compounds (VOCs) Volatile Organic Compounds or VOCs are carbon based compounds which vaporise easily at room temperature. They are more clearly defined by the EU Solvents Emissions Directive, which states that a VOC is “any organic compound having at 20°C a vapour pressure of 0.01kPa or more, or having a corresponding volatility under the particular conditions of use.” The emissions of VOCs have to be controlled due to their effect on the environment and human health. VOCs contribute towards the formation of ground-level ozone, a major component of smog. Such pollution can have many detrimental effects on the environment, in particular, damaging forests and vegetation. VOCs when not managed properly can also cause health problems. As environmental concerns heighten the transition to solvent-free and low-VOC materials continues to increase. Continual investment in research and development facilities allows Electrolube to remain at the forefront of cleaning technology, continually exceeding customer’s expectations throughout this period of change. Electrolube, as a responsible manufacturer, can provide both water-based and solvent based cleaning solutions for a wide variety of applications in the automotive, aerospace, military, domestic and medical sectors. Volatile Organic Compounds or VOCs are carbon based compounds which vaporise easily at room temperature. The Safewash Range The Electrolube Safewash range is the most effective family of waterbased cleaners available on the market. Primarily developed to replace ozone depleting chemicals as well as offering a solution to reduce solvent emissions, the range provides superior cleaning performance to both military and commercial standards at minimal cost. Waterbased cleaning has several advantages over solvent based cleaners including non-flammable properties, low odour, low/non-VOC and very low toxicity. There are many applications for cleaning, all of which depend on the type of equipment available. Whether it be ultrasonic, spray under immersion or dishwasher type application, identifying the correct water-based cleaner for the specific job is essential. Electrolube’s Safewash range is the most effective family of water-based cleaners available on the market. Solvents Solvent cleaners are fast evaporating organic materials. Traditionally, chlorinated solvents dominated the market; however, due to their ozone depleting potential, they have been replaced by a more diverse range of solvent cleaners. This category is now typically divided into three subsections; flammable, non-flammable solvent cleaners and nonflammable fluorinated solvent cleaners. Electrolube flammable and non-flammable solvent-based materials are single stage cleaners characterised by relatively low levels of toxicity, good materials compatibility and a wide range of flash points and evaporation rates. Specialist equipment is generally required when using solvent based cleaners in high volume production; however they are essential for cleaning assemblies with unsealed components or water sensitive devices. Electrolube offer a diverse range of solvent based materials including flammable, nonflammable and fluorinated cleaners. 3 www.electrolube.com
  • 5. Cleaning The Safewash Range SWA/SWAJ/SWAS | Safewash 2000 Range The original l Safewash (SWA) is ideal for removing flux residues and many other cleaning applications which do not contain sensitive metals. Can be used prior to plating operations as a micro etching process. SWAJ is lspecifically formulated for safe cleaning of all metals including aluminium, copper and brass. SWAJ is also used extensively to clean flow solder jigs or pallets to remove the build up of flux deposited throughout the wave soldering process. SWAS is l similar to SWAJ but with enhanced cleaning performance. Cleans flux residues and no-clean flux to military cleanliness standards. All are low l odour, non-hazardous and for use in batch cleaning systems using ultrasonic’s or spray-under-immersion. SWAF/SWAP | Low Foam Safewash SWAF and l SWAP have been designed as an extension to the Safewash range where low foam properties are required. Suitable lfor use via high pressure application, such as dishwashers and in-line machines (spray in air machines). SWAF is l supplied as a concentrate, designed to be diluted with deionised water. SWAP is l a ready to use version which includes a corrosion inhibitor for sensitive metals. SWAC | Low Foam Concentrate Designed l to be diluted with deionised water. For use with l ultrasonic and pressure spray systems. For removal l of reflowed solder pastes and fluxes. Excellent l plastics and metals compatibility. SWAX | Safewash Extra For removal l of solder pastes and surface mount adhesive from screens, stencils, misprinted PCBs and accessories. Can be used in automated screen cleaning equipment, spray and in-line machines. l Low foam, l low odour. Excellent l compatibility with plastics, metals and elastomers. SWMN/SWMP | Safewash Mechanical Designed l to clean and degrease mechanical parts. Can be sprayed, dipped or brushed or used in batch cleaning systems. l Removes l dirt and grease deposits. Non-hazardous with very low odour. l Excellent l materials compatibility. SWMP has l enhanced performance properties for more stubborn deposits. SWNP/SWNS | Safewash Neutral Neutral pH l for cleaning even the most sensitive surfaces. Excellent l degreasing properties. Fully biodegradable. l Developed l for the LCD and OLED manufacturing processes. SWNS has l been designed to remove any excess resin residues. SWNP has l been designed to remove any dust and grease from the LCD surface. 4 www.electrolube.com
  • 6. Cleaning ARW ECW Aerowipes Large impregnated lint free wipes l Remove luncured and semi-cured Engineers Cleaning Wipes High quality l cloth with exceptional adhesive and polysulphide sealants Water-based, entirely non-hazardous l Fast evaporating, leaving a l wet and dry tear strength Economical l and re-usable Extremely l absorbent Packed in l a re-sealable gripper bag which protects against contamination residue free finish Non staining, low odour l Concentrate l only version is available in a trigger sprayer (ARW300) CCC EWI Non-flammable Contact Cleaner Ozone-safe l Non-conductive with high materials l IPA Electrowipes compatibility Instant drying with almost no aroma l Leaves no l residue Supplied lwith brush and extension tube Impregnated l lint-free pads Conveniently packed in dual sachets l Ideal for lcleaning all types of connectors and cables, especially fibre optic cables DGC FLU Non-flammable Degreaser Degreaser l and electronics cleaner Fast evaporating l No rinsing l required Versatile, l non-corrosive and safe for Fluxclene use on all types of electrical circuit Plastics-safe l Supplied lwith brush and extension tube Fast drying l solvent cleaner for efficient removal of flux residues after soldering Leaves a l perfectly clean, dry surface Harmless l to most plastics, rubbers and elastomers Aerosol versions available with or l without a brush applicator ECSP Electronic Cleaning Solvent Plus Very fast levaporating cleaning solvent Removes l grease, dirt and most fluxes Completely l residue-free Highly flammable – not to be used on l live equipment 5 www.electrolube.com
  • 7. Cleaning FRC Non-flammable Flux Remover Effective lon ‘no-clean’ fluxes and many water based fluxes and pastes Quick drying l and residue free Plastics safe l Supplied lwith brush and extension tube GLC PRS Glass Cleaner Silicone-free l allowing use on PCB Printasolve Removes l ink (solvent or oil based) production guards from most surfaces Excellent l cleaning of grease, oil and light organic contaminants Non-smear l and non-toxic Wipe clean l with a lint-free cloth (such Highly effective and economic to use l Re-textures l rubber rollers Strong solvent which should be tested l for plastics compatibility before use as ECW025) IPA SSS Electronic Cleaning Solvent Screen & Stencil Solvent Non-flammable solvent for cleaning of l High quality, l electronics grade IPA Suitable lfor all electronic and PCB cleaning Cleans thoroughly to a perfectly dry and l screens and stencils Excellent l solder paste and adhesive removal Effective land economical in use Non-foaming l and biodegradable Use with lECW025 LFFR SSW Lead Free Flux Remover Fast drying l solvent cleaner For quick l removal of lead free Screen & Stencil Wipes residue free surface solder/paste residues, grease and oils Leaves a l clean, dry surface Harmless l to most plastics, rubbers and elastomers 6 www.electrolube.com Superb cleaning power that removes l pastes and adhesives Leaves screens and stencils clean l and dry with no staining Large size l (20x28cm) Convenient l 100 wipe tub dispenser Low odour l
  • 8. Cleaning SWA/SRI VID Safewash & Saferinse SWAJ in lan aerosol formulation for Magnetic Head Cleaner For use on l all magnetic tape heads Quick drying, leaving no residue l Good plastics compatibility l bench cleaning PCBs Removes l fluxes from PCBs. May also be used to clean grease and general dirt Fast, effective foaming action l Use Saferinse (SRI) after cleaning to l give final polish Biodegradable and 100% ozone friendly l ULC Ultraclens Highly penetrating cleaning solvent for l removing heavy deposits Excellent l cold cleaner for electronics and engineering Offers low l flammability and low odour ULS Ultrasolve Fast drying l solvent for quick and efficient cleaning of electrical equipment Excellent l removal of grease, oil, flux residues and acrylic conformal coatings Leaves clean, dry surface l Compatible l with most plastics Various sizes are available for most products, including bulk. 7 www.electrolube.com
  • 9. Conformal Coatings UL, MIL and Ÿ IPC-CC-830 approved coatings Solvent removable and solvent resistant Ÿ Polyurethane and Solvent Free Acrylic, Silicone, Ÿ Non VOC Ÿaid inspection UV trace to Ÿ masking products Thinners and Ÿ Conformal coatings are designed to protect printed circuit boards and related equipment from their environment. Typically applied at 25-50μm, these coatings ‘conform’ to the contours of the board allowing for excellent protection and coverage, ultimately extending the working life of the PCB. The use of conformal coatings is important in automotive underbonnet applications, particularly in safety critical areas, such as military, aerospace and industrial applications. Electrolube is among the world’s foremost experts in the formulation and application of conformal coatings designed to meet international approvals (including European and American military specifications). The range of products currently available comprises acrylics, silicones, polyurethanes, water-based and non-VOC coatings. Electrolube can offer both transparent and pigmented coatings to improve or camouflage the appearance of printed circuit boards. The range also includes a number of ancillary products to complement the use of our conformal coatings. These include thinners and removers, peelable coating masks and thixotropic materials for the effective coating of lead ends. Conformal coatings can be used in a wide range of environments to protect circuitry from hazards such as moisture, salt spray, chemicals (e.g. fuels, coolants, etc.) and high temperature. This can prevent corrosion, mould growth and electrical failures such as current leakage. The protection provided by conformal coatings allows for higher power and closer track spacing, in turn enabling designers to meet the demands of miniaturisation and reliability. Application of Conformal Coatings In order to achieve the best performance, it is imperative that the most suitable coating and method of application is chosen. The main questions which need to be addressed during this selection period are; Application Method Conformal coatings can be applied via spray, dip or brush methods either by manual or automated application. The correct method and conditions should be assessed for each application. Careful consideration of the advised humidity and temperature conditions for the selected coating should be taken for both application and curing stages. Working Environment The coating must be suitable for use under the required operating conditions. Tests must take place to ensure that the coating retains all required properties throughout the duration of the required use. Electrical Requirements Conformal coatings form a protective, insulating layer. The coating should exhibit high dielectric strength; the minimum required can be determined from the inter-track separation and the potential difference between adjacent tracks. Board Layout The design of the board should include consideration of the placement of components that should not be coated. Selective spray equipment or the application of a peelable coating mask can be used to help avoid the coating of such components. Rework and Repair If the assembly requires repair then consideration must be given to the ease of removal of the coating. 8 www.electrolube.com
  • 10. Conformal Coatings APL FSC Acrylic Protective Lacquer Offers excellent adhesion to all l Flexible Silicone Coating Solvent removable, silicone conformal l coating substrates Good temperature range and dielectric l Good adhesion and humid ageing l properties properties May be soldered through, allowing easy l repair UV trace lfor inspection May be removed with solvents such as l May be soldered through safely l Wide operating temperature range l Excellent l surface resistivity Ultrasolve (ULS) CPL HPA Clear Protective Lacquer General purpose coating for PCBs l High Performance Acrylic Conformal Coating High performance flexible acrylic l giving high quality glossy finish Ideal for lprotecting ferrous metals from corrosion Good resistance to humidity l Resolderability through the lacquer l coating Approved l to US MIL-1-46058C UV trace lfor inspection Excellent l dielectric properties Resistant l to mould growth May be removed with solvents such as l ultrasolve (ULS) DCA/DCR LFCC SCC3 Conformal Coating High specification flexible modified silicone l Lead Free Conformal Coating resin conformal coating Transparent l version (DCA) is UL approved Red version l (DCR) available for camouflage Excellent l chemical and solvent resistance May be soldered through for rework l Compatible l with lead free flux residues N-Methyl l pyrrolidone, isocyanate and phenol free Wide operating temperature range l UV trace lto aid inspection Excellent l dielectric properties NVOC Non VOC Conformal Coating Excellent l adhesion to a wide variety of substrates Wide operating temperature range l Resistant l to mould growth Excellent l solvent resistance Contains l a UV trace for ease of inspection Eliminates l many costs associated with handling hazardous products 9 www.electrolube.com
  • 11. Various sizes are available for most products, including bulk. Conformal Coatings NVMC Non VOC Machine Cleaner Designed l to be used before and after NVOC – Non VOC Conformal Coating Very low lvapour pressure Low odour l Prevents l machine blockages PCM RST Peelable Coating Mask Flexible latex for masking l Resin Stop Provides la non-stick coating Silicone free l Dry film – l eliminates unwanted transfer Multiple release cycles l Reduces l the frequency to clean mould components Manual removal, leaving no residue l Solvent resistant and does not l contaminate conformal coatings Dries at room temperature l High film lstrength, does not break tools etc easily PCS TFCF Peelable Coating Mask Synthetic Thermal lcure Ammonia l free Manual removal, leaves no residues l Does not l dissolve in solvents or Fluorocoat Surface Modifier Thin film lcoating offering excellent contaminate conformal coatings Suitable lfor use with dip, spray or brush applied coatings moisture resistance Assemblies l can be coated without masking Coating is l removed by light mechanical wear, ideal for connectors Contains l UV trace for easy inspection PUC WBP/WBPs Polyurethane Coating Good mechanical strength l Excellent l adhesion under all climatic Aquacoat Plus Water based l coating Excellent l solvent resistance, conditions Fluoresces l under UV light to aid inspection Wide temperature range -55°C to l +130°C dielectric properties and resistance to mould growth Very low lVOC contents N-Methyl l pyrrolidone, isocyanate and phenol free Excellent l resistance to a wide range of chemicals Resistant l to mould growth 10 www.electrolube.com Wide operating temperatures l UV trace lto aid inspection
  • 12. Resins UL approved Ÿ Potting / encapsulating Ÿ Cable jointing Ÿ protection Sealing and Ÿ ex-stock Bespoke and Ÿ Resin systems are designed to protect and insulate electrical and electronic components from the threats of harsh and challenging environments, including; moisture, vibration, thermal or physical shock and general contamination. Resins can form a complete barrier against such environments offering superior performance to conformal coatings under extreme conditions. The extensive Electrolube product range consists of polyurethane and epoxy resin systems designed for general use and for specific customer applications. Polyurethanes are used for their flexibility, variable shore hardness and short pot life. Epoxy resins are much harder materials, offering superior chemical and water resistance to the polyurethane type. The majority of Electrolube resins are two part systems that when mixed together in the correct ratio, react to form polymeric materials. By careful formulation the properties of the cured resin can be tailored to meet individual customer requirements. The Electrolube range therefore offers many resins of varying hardness, viscosity and gel time as well as differing electrical and thermal properties. Resin Packs – small scale production/prototyping/field application These contain resin and hardener, matched to the correct ratio. The resin and hardener are contained in a single pouch, separated by a removable clip. The clip is removed and the liquids must be thoroughly mixed within the sealed bag. When mixing is complete the corner of the pack is cut off and the mixed system dispensed. Resin packs are available in varying sizes. Resin Kits – medium to high volume without automated equipment The resin and hardener are supplied in two tins matched to the correct ratio. Sufficient space is left in the resin tin to allow the addition of the hardener and subsequent mixing. This avoids the user having to weigh materials to the correct ratio. Bulk Resins – high volume with automated equipment. Resin and hardener are supplied in separate containers. The two materials must be mixed together in the correct ratio, preferably utilising a proportional mix and dispense machine. If equipment is not available the quantities of each component must be weighed accurately. 11 www.electrolube.com
  • 13. Resins Epoxy Resins ER1450 ER2188 White and ER1451 Clear High water l resistance Excellent l adhesive properties Good electrical properties l Very low lviscosity Black DDM free l Flame retardant l General purpose potting resin l Certified lto UL94V-0 For potting l and encapsulating applications where flame retardancy is required Very glossy l finish ER2001 ER2195 Black Medium viscosity l General purpose l Flame retardant l Excellent l insulation properties Certified lto UL94V-0 For potting l PCBs, coils, transformers Black Tough, flame l retardant potting resin DDM free l Excellent l thermal shock resistance Certified lto UL94V-0 For transformers, large castings, rotor l arm sealing, pyrotechnical cables, diesel sensors and other automotive applications and mould casting ER2074 White Thermally l conductive Flame retardant l No abrasive l fillers For potting l PCBs, power supplies, DCDC converters and temperature sensors ER2183 Black Enhanced l machine mixing and dispensing Low viscosity alternative to ER2074 l For use with l ABS sensors, pressure barrier sensors, temperature sensors, and power supplies 12 www.electrolube.com Electrolube also offers an extensive range of bespoke resin systems.
  • 14. Resins Polyurethane Resins UR5097 Black High degree l of toughness Flame retardant, certified to UL94V-0 l Thermally l conductive Low water l absorption and excellent electrical properties Especially l suited to potting of electrical and electronic devices operating in harsh conditions such as marine, automotive and tropical environments UR5041 UR5528 Black Ultra-high l performance system based Black Durable with l a high degree of on polybutadiene technology toughness Excellent l adhesion qualities to High toughness and tear resistance l Good adhesion to most substrates l Excellent l resistance to sea water Properties l retained at temperatures substrates such as PVC, ceramics etc Low viscosity allowing ease of l application down to -60°C Excellent l resistance to acids, alkalis and other aqueous materials UR5044 UR5547 Blue Opaque Flame retardant, certified to UL94V-0 l Soft, re-enterable, polybutadiene l Black or White UR5581 Semi rigid, l flame retardant casting resin Water and l impact resistance Excellent l adhesion to a wide variety of based resin Flexible in l temperature extremes, substrates -70°C and +120°C Ideal for luse in potting or cable jointing Ideal for lprototype circuitry, silicone applications replacement, and control units UR5048 UR5562 Clear Straw Low viscosity and very low hardness l Transparent l – clear to allow fast fault finding Hydrophobic, thermal and mechanical shock l Water White Water white l transparency, ideal for resistant Low embedment stress l Ideal for lprotecting delicate components from mechanical and thermal shock potting LEDs Excellent l resistance to yellowing when exposed to UV light Excellent l scratch and mark resistance High resistance to weather, acids and l alkalis, water and mould growth 13 www.electrolube.com
  • 15. Resins UR5604 UR5608 Black High performance potting resin with l Black or White UR5623 Semi-rigid l polyurethane resin with excellent adhesion properties exceptional toughness Excellent l adhesion and chemical resistance Flame retardant, certified to UL94V-0 l Fast cure l version available, UR5618 Ideal for lcable jointing, casting, coil Medium hardness and log pot life l Low mixed l system viscosity Flame retardant, certified to UL94V-0 l impregnation, PCB encapsulation, transformers, alarms and battery terminations Electrolube also offers an extensive range of bespoke resin systems. Resins Cleaners OP9003 OP9020 Resin Remover Non-flammable l Designed l to swell and soften cured Machine and Resin Remover A solvent l designed to remove epoxy and polyurethane resin in the uncured state epoxy, polyurethane and other resins and enable their removal from most substrates A non-halogenated solvent offering l lower toxicity than other halogenated solvents OP9004 RST Machine Cleaner Non-flammable l Slow evaporation rate allowing surfaces to l Resin Stop Provides la non-stick coating Silicone free l Dry film – l eliminates unwanted transfer Multiple release cycles l Reduces l the frequency to clean mould tools etc be polished clean Designed l to swell and soften cured epoxy, polyurethane and other resins and enable their removal from most substrates Cleans machines, tools and jigs l Doesn’t corrode metal components l Various sizes are available for most products, including bulk. 14 www.electrolube.com
  • 16. Thermal Management Non-silicone Ÿ Pastes Silicone Pastes Ÿ RTV’s Ÿ Epoxy Resins Ÿ 0.9 to 2.8W/m.K Ÿ Most components have a maximum, effective operating temperature. Failure to maintain the temperature below this level can lead to a variation in electrical properties and overall increased failure rates. Metal heat sinks are typically connected to components which generate a large amount of thermal energy when in use. These are used to dissipate such energy away from the device to avoid failure due to overheating. Heat sinks have proven to be very effective over the years however in order to ensure full contact and therefore maximum efficiency, thermal management products are used alongside. Metal surfaces, even when polished to a fine degree, have a certain amount of roughness. It can therefore be deduced that when two metal surfaces are placed together contact is not 100% and there will always be an air gap between the two surfaces. The use of a thermal paste or adhesive allows such gaps to be filled ensuring complete contact between the two surfaces and in turn more efficient heat conductance. The range of applications where the use of a thermally conductive material is necessary has greatly increased as electronic circuits have become more complex and powerful. These advances have resulted in greater heat generation. Solar panel systems (photovoltaics), is just one example where such heat must be drawn away from the components quickly and efficiently, ensuring long term reliability and operating efficiency. The range of applications where the use of a thermally conductive material is necessary has greatly increased as electronic circuits have become more complex and powerful. 15 www.electrolube.com
  • 17. Thermal Management HTC Non-silicone Heat Transfer Compound Excellent l non-creep characteristics High thermal l conductivity 0.9 W/m.K Wide operating temperature range: l -50°C to +130°C Low evaporation weight loss l Easy to use l and available in aerosol form, HTCA Low toxicity l HTCA HTCX Non-silicone Heat Transfer Compound Aerosol Excellent l non-creep characteristics Excellent l thermal conductivity even at Non-silicone Heat Transfer Compound Xtra Very low loil bleed Very low levaporation weight loss Excellent l non-creep characteristics Wide operating temperature range l Excellent l thermal conductivity Low in toxicity l high temperatures: 0.9 W/m.K Wide operating temperature range: l -50°C to +130°C Low evaporation weight loss l Easy to use l and economic, particularly for larger applications HTCP HTS Non-silicone Heat Transfer Compound Plus Excellent l non-creep characteristics Excellent l thermal conductivity, 2.5W/m.K Wide operating temperature range: l Silicone Heat Transfer Compound Excellent l non-creep characteristics Wide operating temperature range l -50°C to +130°C Low evaporation weight loss l White colour l enables treated parts to be -50°C to +200°C Low evaporation weight loss l Excellent l thermal conductivity even at high temperatures 0.9 W/m.K easily identified HTSP Silicone Heat Transfer Compound Plus Superior lthermal conductivity even at high temperatures 3.0 W/m.K Excellent l non-creep characteristics Wide operating temperature range l -50°C to +200°C Low evaporation weight loss l 16 www.electrolube.com
  • 18. Thermal Management TBS TCOR Thermal Bonding System Two part lepoxy bonding system with Thermally Conductive Oxime RTV Solvent free l low odour RTV High degree l of thermal conductivity Wide range l of operating temperatures Moisture lcure - releasing oxime upon cure Remains l flexible and elastic at high thermal conductivity of 1.1 W/m.K Eliminates l need for mechanical fixing by providing a permanent bond Cures at lroom temperature temperatures. Good chemical resistance l TCER TCRGUN Thermally Conductive Ethoxy RTV Single part, l low odour RTV High thermal l conductivity Moisture lcure – releasing ethanol upon cure Good chemical resistance l Remains l flexible and elastic at high Application Gun Makes application of TCER and TCOR easy l Fits the 75ml l cartridges temperatures Good electrical insulation characteristics l 17 www.electrolube.com
  • 19. Contact Lubrication Extends switch Ÿ life Improves signal Ÿ quality Reduces operating temperature Ÿ ‘feel’ Controls switch Ÿ Prevents contamination Ÿ Silicone free Ÿ Electrolube have been the leading supplier of contact lubricants since their invention by the founder in the 1950’s. They increase the reliability and lifetime of all current carrying metal interfaces, including switches, connectors and busbars. Electrolube has earned an unsurpassed reputation for the manufacture and supply of specialist lubricants to the automotive, military, aerospace, industrial and domestic switch manufacturing sectors. The range has been developed over the years to accommodate many advances in such rapidly advancing industries; combining excellent electrical properties and lubricity, to improve movement and ‘feel’ characteristics, with plastics compatibility. Contact lubricants are specially formulated greases and oils that reduce friction and enhance the electrical performance of current carrying metal interfaces in switches and connectors. Electrolube products are electrically insulative in thick films, preventing tracking. In ultra thin films, i.e. between closed metal contacts, they allow the current flow, owing to the ‘Quantum Tunnelling Effect’. They also exhibit a neutral pH thereby avoiding surface corrosion. The effectiveness of even perfectly designed switches can be improved by contact lubricants and, when considered at design stage, significant production cost savings can be achieved by the use of less expensive plastics and contact metals. Tests have shown that contact lubrication can extend the lifetime of switches by more than 300%, producing excellent performance under all circumstances and preventing the need for expensive maintenance 18 www.electrolube.com
  • 20. Contact Lubrication How Contact Lubricants Work Contact technology is constantly developing with new alloys, plastics and customer demands. However, it is still impossible to solve the main cause of switch malfunction i.e. the inability to produce a perfectly smooth metal contact surface. This leads to the following problems: The way a switch ‘feels’ when operated has become an indicator of quality, particularly within the automotive industry. Contact lubricants, in addition to their technical benefits, can also determine the ‘feel’ of a switch, whether it be strong and decisive for the dashboard of a commercial vehicle, or smooth and quiet for a luxury car. Heat Generation If there is insufficient surface contact, the current is only carried by a fraction of the ‘designed surface area’ and the heat generated will be concentrated at the contact points. This, in turn, causes the formation of high resistance oxide layers and ‘hot spots’ are observed. The overall efficiency of the switch will be reduced and can eventually lead to complete failure as the two surfaces weld together. Arcing (mini-lightening strikes) This can also occur with un-lubricated contacts. Ionisation of the air and the associated rise in temperature causes metal transfer between the contacts, resulting in new ‘peaks and troughs’ on the surfaces. Mechanical Wear Metal interfaces, whether static or moving, suffer from mechanical wear. In the case of static contacts, this is called ‘frettage’; the small movements of contacts caused by vibration, temperature changes, etc. As the surfaces fret, friction causes metal particles to be removed from the peaks breaking through plated surfaces. This exposes surface and underlying metal to effects of oxidation and wear. Additionally the detached metal particles can cause intermittent signal transmission and ultimately switch failure. Silicone Contamination As silicones can “creep” great distances, these products should not be used in switch assembly areas. When silicone is present between moving or vibrating contacts, they react under arcing conditions to form silicon carbide. These crystals abrade the contact surface and cause electrical breakdown. The use of a contact lubricant dramatically increases the effective surface area of the contacts and fills any air gaps, in turn, eliminating hot spots, reducing contact resistance and preventing arcing, friction and wear. Electrolube contact lubricants also eliminate the problems associated with silicone contamination, providing they are applied prior to the introduction of silicone. Finally, it is important to discuss options with Electrolube at the design stage to ensure that the correct product is selected and properly applied. Among the areas to be considered are; voltage, current, operating temperature range, contact metals, number of cycles and associated plastics. 19 www.electrolube.com
  • 21. Contact Lubrication CCS CG71 Contact Cleaning Strips Easy to use l Impregnated, mildly abrasive card l Cleans, refurbishes and lubricates l Contact Grease A blend of l synthetic oils For the protection and cleaning of static l metal contacts High quality l contact lubricant and moving electrical arc interfaces Specially l developed to give a consistently low mV drop Exceptional l oxidation stability and high temperature silver and copper corrosion protection Low wear l characteristics and excellent low temperature performance CG52B EGF Contact Grease Reduces l contact resistance Suitable lfor both moving and static Eltinert F Grease Excellent l electrical characteristics Excellent l oxidation and chemical resistance Provides lprotection to electrical contacts contacts of all metal types For use at l a range of temperatures Developed l initially for the automotive industry from environmental attack Does not l creep, thus minimising the need for re-lubrication Successful l connector lubricant Prevents l and cures high contact resistance caused by silicone contamination Outstanding l compatibility with all plastics and rubbers CG53A EML Contact Grease Excellent l electrical properties Ideal for lautomotive switches Very good l plastics compatibility Luer lock l syringe dispenser Good high l and low temperature Contact Cleaner Lubricant Cleans and l lubricates switches, performance -35°C to + 130°C connectors and sliprings Removes l dirt and protects from further contamination Reduces l contact resistance Improves l conductivity Commonly l known as switch cleaner CG60 EPC Contact Grease Extends lswitch lifetime Optimal mechanical resistance l Reduces l electrical background noise Excellent l plastics compatibility (even with Electro-Plating Compound Especially l developed for use on electroplating and anodising plant Inhibits against corrosion l Improves l electrical contact on anode ABS/PC) although testing is always advised. and cathode bars, pick-up shoes, rack contacts, busbar joints etc. Wide temperature range l Contains l a UV trace to allow easy inspection Formulated l to assist in the removal of 20 www.electrolube.com tarnish and corrosion
  • 22. Contact Lubrication SGA SWC Special Contact Grease Effective ltreatment for all types of Non-Flammable Switch Cleaner Lubricant Provides lprotection against arcing and contacts Reduces l contact resistance and arcing of contacts from small relays to high capacity contactors Will not migrate from vertical contacts l or surfaces Provides lexcellent protection against atmospheric conditions corrosion Can be used l on live equipment Safe to use l on most plastics Contains l high quality contact treatment oil Supplied lwith brush and extension tube SGB ULL 2GX Contact Treatment Grease High quality, l non-melting contact Ultralube Tenacious l long lasting and non staining lubricant grease Lubricates l switches and electrical Suitable lfor use on printer mechanisms, etc. contacts Reduces l contact wear and arcing Good plastics compatibility l Applicable l for high and low voltage Can be used l as an edge connector lubricant, particularly for gold contacts Can be used l as a silicone inhibit for relays, etc. SOB 2X Contact Treatment Oil Contact oil l for switch and contact applications Non-flammable and silicone free l Good mechanical properties l Reduces l arcing and hence contact wear SPG Special Plastic Grease Synthetic l grease offering outstanding low temperature performance Excellent l compatibility with thermoplastics, including ABS and Polycarbonate, even at elevated temperatures SPG is an l efficient mechanical lubricant for plastic-to-plastic and plastic-to-metal contact 21 www.electrolube.com
  • 23. Maintenance & Service Aids Syringes, pump sprays, Ÿ freezer tubes, aerosols, wipes, pens Airduster and Ÿ coatings Cleaners and Ÿ oils Greases and Ÿ and resins Thermal grease Ÿ test, repair and small scale production Maintenance, Ÿgalvanising sprays Paints and Ÿ Electrolube manufactures a wide range of maintenance products to complement the major product groups. Whether used by OEMs or subcontractors, these products are supplied in convenient packaging, covering a wide range of applications and requirements. Specific products in this range include Airdusters For the removal of dust and dirt from hard to reach places, photographic and electrical equipment. They can also be used to blast off water or solvents for rapid drying. Freezer Sprays For the identification of faulty components by rapidly cooling components to well below -50°C. Freezers are available in standard or minimal charging forms, enabling safe use on static sensitive components. General Maintenance Including, hard surface cleaners, cyanoacrylate adhesives, tamper evident seals and contact cleaner lubricants. Industrial Maintenance Including, high quality paints, galvanising sprays, polyurethane foam, lubricants and graffiti removers. Electrolube can provide a total solution for mobile mechanics and service engineers through the wide range available. Products are supplied in a range of packaging dependent upon their application and end use. These include aerosols, pump sprays, syringes, tubes, pens, sachets and small tins. 22 www.electrolube.com
  • 24. Airdusters, Freezers & Foam Cleaners Maintenance & Service Aids AFC EADP/EADPI Anti-static Foam Cleaner Protects lagainst static build-up Biodegradeable l Safe on all l plastics Non-flammable l Apply and l wipe with Engineers Airduster Plus Ultra high l power airduster High pressure blast for removing l Cleaning Wipes (ECW025) stubborn particulates Inert, pure l compressed gas Non-flammable l Use in short, l sharp bursts to avoid can frosting EADPI is l the invertible version CTC GDP Carterclene Heavy duty l anti-static foaming High Powered Airduster High powered airduster with powerful l cleaner that removes ingrained dirt and grime Gives long l lasting anti-static properties on glass, plastic and other synthetic materials Shake well l before use, apply and wipe with ECW025 initial blast and minimal drop off Non-flammable, pure compressed gas l Use to remove dust and dirt from delicate l and inaccessible areas Use in short, l sharp bursts to avoid can frosting EAD/EADI FRE Airduster Inert, pure l compressed gas for dust Freezer Standard l freezer for non-sensitive, electronic fault finding removal Available l in standard and invertible versions Ideal for lremoving particulates from inaccessible areas on delicate equipment Can aid mechanical shrink fitting l Non-flammable, cools down to -55°C l Prevents l damage to components during soldering Non-flammable l MCF Minimal Charging Freezer Unique additive minimises static build l up whist still allowing frost formation Fast fault l finding in electronics Suitable lfor static sensitive devices Protection l from overheating Cools to l-55°C 23 www.electrolube.com
  • 25. Maintenance & Service Aids Lubricants & Greases ACL Adhesive Chain Lubricant Highly tenacious l Excellent l resistance to water and high temperatures Good mechanical stability l Good penetration at low temperatures l AGC Copper Anti-seize Fluid Provides lanti-seize and anti-corrosion protection Ideal for luse on threaded components High copper l content provides effective lubrication Highly water l resistant Effective lat high temperatures CMO DDF Clear Mechanical Oil Clear lubricant with excellent l Leak Detector Allows immediate detection of air and l gas leaks from all types of pipework and vessels mechanical properties Outstanding l penetration characteristics Water resistant l Contains l Molybdenum Disulphide Non-flammable and safe to use l Water-based l Contains l anti-corrosion agents to ensure that substrates are not affected DAS DGT Silicone Mould Release Colourless l silicone lubricant Water repellent surface treatment l Ideal for lall mould release applications Very good l thermal stability Reduces l surface friction Penetrating Fluid Penetrates l and lubricates mechanical parts Produces l a highly water resistant film, providing long term corrosion protection Loosens lseized assemblies and prevents friction noise Ideal for lbreakdown and maintenance services 24 www.electrolube.com
  • 26. Lubricants & Greases Maintenance & Service Aids DFL MPG Dry Film Lubricant High purity l PTFE based lubricant Operating l temperature range of -200°C Multi-purpose Grease General purpose grease in a tube for l to +280°C Water repellent with a low co-efficient of l friction May be used l where silicones or mineral oils are unsuitable Can be used l as a cold mould release use in mechanical and electrical applications Wide temperature range of -20°C to l +200°C Safe on most thermoplastics l Good lubricating and thermal l properties EPE OSL Permagard De-watering l and penetrating fluid Excellent l lubricating properties Loosens lseized metal parts Protects lagainst rust and corrosion Silicone Oil High quality, l multi purpose mechanical lubricant Silicone spray with excellent water l repellency Long term l lubrication for line printers, keyboards, platens, bearings, etc. May also l be used as a mould release agent HTG SCO High Temperature Grease High quality l mechanical grease for Silicone Grease Compound High quality, l multi-purpose electrical lubrication and protection Wide temperature range of -20°C to l +200°C (does not harden at high temperature) Fortified lwith anti-wear and antioxidant additives insulating compound Excellent l water and moisture repellency Chemically l inert, odourless and nontoxic Excellent l resistance to tracking and Water resistant l corona discharge SPG Special Plastics Grease Excellent l plastics compatibility Offers outstanding low temperature l performance Efficient mechanical lubricant for l plastic/plastic or plastic/metal friction Ideal to reduce wear in timers, plastic l cogs and gears etc. 25 www.electrolube.com
  • 27. Maintenance & Service Aids Cleaners & Paints ASA Anti-static Spray Powerful lnon-foaming cleaner which also prevents static build-up Non-flammable l Suitable lfor a wide variety of surfaces DTP PGB/PGM Paint Stripper Extremely l powerful paint and varnish Galvanising Spray Cold galvanisation paint for metal l remover surfaces Can be used l for removing graffiti Suitable lfor removing varnishes on wood May be removed simply by brushing l Not to be l used on plastics Protects lagainst oxidation and corrosion Very fast ldrying with excellent adhesion properties May be used l as a primer for fixing lacquers Available l in gloss and matt finishes GRG PNM/PAM Graffiti Remover Gel High Temperature Paints Heat resistant paints suitable for objects l High viscosity gelled product – clings l to vertical surfaces Low odour, l low volatility – longer contact time Removes l graffiti from porous and nonporous surfaces e.g. wood, brick, vinyl Harmless l to most plastics and metals Effective land economical in use exposed to temperatures of up to 650°C Excellent l coverage and flow characteristics Rapid drying l to a very tough finish Good adhesion and anti-corrosion l properties Available l in aluminium grey and matt black GRS PWB/PVB/PBB/PJB/PRB/PNB Graffiti Remover for Sensitive Surfaces Removes l graffiti from porous and High Gloss Paints Quick drying, high quality, universal spray l semi-porous surfaces, e.g. vinyl and laminates Pleasant llight odour Contains l non-chlorinated solvents Compatible l with most plastics and metals 26 www.electrolube.com paints with excellent coverage and hardness Suitable lfor use in manufacturing, repair, workshop and home Colours: White Yellow Red Blue Black Green
  • 28. General Maintenance Maintenance & Service Aids BLV/R HDC Bloc’lube Tamper evident seal for l Cutting Fluid Industrial l grade metal cutting oil Powerful llubricant suitable for ferrous potentiometers etc Green or l red colours available Supplied lwith integral brush for easy metals, stainless and heat resistant steels BLR available in a syringe l Allows high l speed punching Extends ltool life CYL LRM Cyanolube Label Remover Fast curing l cyanoacrylate adhesive Paper label l remover Aerosol with l brush enables application which dries in 1-5 seconds Tear strength 25-30N/mm l Bonds most l common substrates Adheres lwell to most plastics mechanical scrubbing action to aid removal Handy pen l version available Harmless l to most plastics DB1003/DB2003 NSCP Desolder Braid Fast, effective wicking when removing l Nickel Screening Compound PLUS 100% Ozone Friendly l Excellent l surface resistivity (0.3-0.7 ohm per sq. components Utilises no-clean flux l Economic l 3m length Available l in two widths – 1.25mm and 2.00mm at 50 microns). Enhanced l adhesion to wide variety of substrates Fast drying l at room temperature Coats complex shapes l Prevents l static build-up Also available in bulk l 27 www.electrolube.com
  • 29. Maintenance & Service Aids General Maintenance & Surface Mount MPU SMA Polyurethane Foam One-part l ready to use self-expanding Surface Mount Adhesive One part lUV resistant system with high green strength and dot profile PU foam Cures quickly to form a tough, l waterproof layer Excellent l for filling and sealing spaces around cables, window frames, pipe ducts, etc. Provides lgood thermal and acoustic Excellent l mechanical strength Resistant l to cleaning solvents Long term l stability after cure cycle Syringe can l be used by hand or dispensing equipment insulation PBS SMF Antispatter Spray Prevents l adhesion of weld spatter Suitable lfor protecting nozzles, weld Surface Mount Rework Flux Quick drying, mildly activated (RMA l units and tools Non-flammable and silicone free l Very fast ldrying type) no-clean flux For use with l hot air, hot gas or conventional soldering techniques Excellent l solder ability Zero halide l content so no cleaning is required Very high l reliability RRR SMFL Rubber Roller Restorer Restores l textures to rubber rollers in Surface Mount Rework Flux Quick drying, no clean l Can be used l with hot air, hot gas or office equipment Prolongs l the lifetime of rubber rollers, preventing costly replacement Supplied lin pump spray Leaves no l residue Dissolves l ink, oil, grease and will remove general office dirt SCP Silver Conductive Paint Highly conductive silver loaded paint l Ideal for ltrack repair and pinpoint shielding Fast drying l Excellent l adhesion to most substrates Available l in alternative sizes 28 www.electrolube.com conventional soldering techniques Non tacky l and no corrosive residue Very high l reliability
  • 30. Prototyping & Accessories Maintenance & Service Aids APB PDN Air Powered Bottle Achieves l ‘aerosol’ results without the Photoresist Developer Safe aqueous alkaline developer to l use of propellant 300ml HDPE bottle holds a maximum l be used in conjunction with PRP and other positive photo resists 200ml of fluid Compatible l for use with IPA and aqueous solutions CPL PRP Clear Protective Lacquer General purpose coating for PCBs l Positive Photoresist Fast drying l positive photoresist in an giving high quality glossy finish Ideal for lprotecting ferrous metals aerosol Used for lreproduction of circuits, images, PCBs, signs and diagrams from corrosion Good resistance to humidity l Resolderability through the lacquer l Available l in pen form for easy and Fine resolution down to 0.1mm, l develops using UV or sunlight Ideal for lprototyping direct application DEI SGL Demineralised Water Provides la final polish to circuit Silica Gel Non-indicating silica gel sachets l boards and assemblies that have been cleaned and rinsed in tap water Ideal for luse with Safewash Suitable lfor use in trigger spray bottle (TSB000) or air powered bottle (APB000) used to protect assemblies from moisture ingress Inert to most l non-aqueous chemicals Available l in 10g, 50g and 100g sachets FCC TSB Ferric Chloride 250g pack l makes 500ml of Ferric Trigger Spray Bottle Re-usable l bottle for spraying various solutions Chloride hexahydrate Used for letching copper clad boards to produce PCBs, signs, pictures etc Volumetric l graduation marks on the side of bottle Holds up l to 600ml Controlled l usage with adjustable spray 29 www.electrolube.com
  • 31. Product Index CODE PRODUCT PAGE Cleaning CODE PRODUCT PAGE CCS CG52B CG53A CG60 CG71 EGF EML EPC Contact Cleaning Strips Contact Grease Contact Grease Contact Grease Contact Grease Eltinert F Grease Contact Cleaner Lubricant Electro-Plating Compound 20 20 20 20 20 20 20 20 SGA SGB SOB SPG SWC ULL Special Contact Grease 2GX Contact Treatment Grease 2X Contact Treatment Oil Special Plastic Grease Non-Flammable Switch Cleaner Lubricant Ultralube 21 21 21 21 21 21 Contact Lubricants ARW CCC DGC ECSP ECW EWI FLU Aerowipes Non-flammable Contact Cleaner Non-flammable Degreaser Electronic Cleaning Solvent Plus Engineers Cleaning Wipes IPA Electrowipes Fluxclene 5 5 5 5 5 5 5 FRC GLC IPA LFFR PRS SSS SSW Non-flammable Flux Remover Glass Cleaner Electronic Cleaning Solvent Lead Free Flux Remover Printasolve Screen & Stencil Solvent Screen & Stencil Wipes 6 6 6 6 6 6 6 SWA/SRI ULC ULS VID Safewash & Saferinse Ultraclens Ultrasolve Magnetic Head Cleaner 7 7 7 7 Conformal Coatings APL CPL DCA/DCR FSC HPA LFCC NVOC Acrylic Protective Lacquer Clear Protective Lacquer SCC3 Conformal Coating Flexible Silicone Coating High Performance Acrylic Conformal Coating Lead Free Conformal Coating Non VOC Conformal Coating 9 9 9 9 9 9 9 NVMC PCM PCS PUC RST TFCF WBP/WBPs Non VOC Machine Cleaner Peelable Coating Mask Peelable Coating Mask Synthetic Polyurethane Coating Resin Stop Fluorocoat Surface Modifier Aquacoat Plus 10 10 10 10 10 10 10 ER1450 ER2001 ER2074 ER2183 ER2188 ER2195 White Epoxy and ER1451 Clear Black Epoxy White Epoxy Black Epoxy Black Epoxy Black Epoxy 12 12 12 12 12 12 UR5041 UR5044 UR5048 UR5097 UR5528 UR5547 UR5562 Black Polyurethane Blue Polyurethane Clear Polyurethane Black Polyurethane Black Polyurethane Black or White Polyurethane Water White Polyurethane 13 13 13 13 13 13 13 UR5604 UR5608 OP9003 OP9004 OP9020 RST Black Polyurethane Black or White Polyurethane Resin Remover Machine Cleaner Machine and Resin Remover Resin Stop 14 14 14 14 14 14 Maintenance & Service Aids AFC CTC EAD/EADI EADP/EADPI GDP FRE MCF Anti-static Foam Cleaner Carterclene Airduster Airduster Plus High Powered Airduster Freezer Minimal Charging Freezer 23 23 23 23 23 23 23 ACL AGC CMO DAS DDF DGT Adhesive Chain Lubricant Copper Anti-seize Fluid Clear Mechanical Oil Silicone Mould Release Leak Detector Penetrating Fluid 24 24 24 24 24 24 DFL EPE HTG MPG OSL SCO SPG Dry Film Lubricant Permagard High Temperature Grease Multi-purpose Grease Silicone Oil Silicone Grease Compound Special Plastics Grease 25 25 25 25 25 25 25 ASA DTP GRG GRS PGB/PGM PNM/PAM PWB/PVB/PBB PJB/PRB/PNB Anti-static Spray Paint Stripper Graffiti Remover Gel Graffiti Remover for Sensitive Surfaces Galvanising Spray High Temperature Paints 26 26 26 26 26 26 High Gloss Paints 26 BLV/R CYL DB1003/DB2003 HDC LRM NSCP Bloc’lube Cyanolube Desolder Braid Cutting Fluid Label Remover Nickel Screening Compound PLUS 27 27 27 27 27 27 MPU PBS RRR SCP SMA SMF SMFL Polyurethane Foam Anti-spatter Spray Rubber Roller Restorer Silver Conductive Paint Surface Mount Adhesive Surface Mount Rework Flux Surface Mount Rework Flux 28 28 28 28 28 28 28 APB CPL DEI FCC PDN PRP SGL TSB Air Powered Bottle Clear Protective Lacquer Demineralised Water Ferric Chloride Photoresist Developer Positive Photoresist Silica Gel Trigger Spray Bottle 29 29 29 29 29 29 29 29 Resins Thermal Management HTC HTCA HTCP HTCX HTS HTSP Non-silicone Heat Transfer Compound 16 Non-silicone Heat Transfer Compound Aerosol 16 Non-silicone Heat Transfer Compound Plus 16 Non-silicone Heat Transfer Compound Xtra 16 Silicone Heat Transfer Compound 16 Silicone Heat Transfer Compound Plus 16 TBS TCER TCOR TCRGUN Thermal Bonding System Thermally Conductive Ethoxy RTV Thermally Conductive Oxime RTV Application Gun 17 17 17 17 30 www.electrolube.com
  • 32. Notes
  • 33. Notes
  • 34. International Headquarters Electrolube UK Kingsbury Park Midland Road Swadlincote Derbyshire DE11 0AN United Kingdom Tel: +44(0) 1283 222111 Fax: +44(0) 1283 550177 Email: info@hkw.co.uk Clean, Protect, Lubricate Electrolube France 13 rue Vladimir Jankélévitch 77184 Emerainville France Tel: +33 (0)1 61 44 08 80 Fax: +33 (0)1 60 33 06 63 Email: electrolube@hk-wentworth.fr Electrolube Germany Friedrich-Ebert-Str.6 50996 Köln Germany Tel: +49 (0) 221 935535-0 Fax: +49 (0) 221 935535-19 Email: el@hkwd.de Cleaning Electrolube Australia Unit 3/98 Pittwater Road PO Box 339, Brookvale NSW 2100 Australia Tel: +61 (0)2 9938 1566 Fax: +61 (0)2 9938 1467 Email: sales@hkwentworth.com.au Conformal Coatings Resins Electrolube China Building No.2, Mauhwa Industrial Park, Caida 3rd Street, Caiyuan Industrial Zone, Nancai Township, Shunyi District, Beijing, 101300 Peoples Republic of China Tel: +86 (10) 89475123 Fax: +86 (10) 89475077 Thermal Management Contact Lubricants Electrolube Brazil Rua D. Pedro Henrique de Orleans e Bragança, 364 Vila Jaguara CEP 05117-000 São Paulo Brazil Tel: +55 (11) 3621-6800 Fax: +55 (11) 3621-6800 Email: hkw@hkw.com.br Maintenance & Service Aids Distributor: Electrolube USA 7101 South Adams Street Unit 8 Willowbrook, IL 60527 United Sates of America Tel: (+1) 630-323-5100 Fax: (+1) 630-323-5101 Email: info@hkw.us.com www.electrolube.com Electrolube New Zealand Tel: +64 (0) 9 836 6588 Fax: +64 (0) 9 836 9169 Email: sales@hkwentworth.co.nz www.electrolube.com Electrolube’s products are specified and widely used for the manufacture and maintenance of electrical and electronic components and assemblies in the following market segments: Automotive l Military l Aerospace l Transport l Marine l Telecommunications l Medical l Maintenance Consumer l Electronics Industrial l Electronics Traction l Utilities l Education l Service, l Repair and All Electrolube Packaging is multi-lingual, and its international network of field service professional and specialist distributors are connected directly to the UK Technical Service Department, meaning that professional assistance and advice are always available. Electrolube Europe's leading manufacturer of electro-chemicals for the electronics, automotive and manufacturing industries. AF International The market leading brand of advanced cleaning products for computers and communications equipment in the modern working environment. The H. K. Wentworth Group www.electrolube.com Product Catalogue EuroChemi Provides innovative high-tech chemical solutions for niche applications in the fields of cleaning, agriculture, the railways, soil contamination and erosion, along with waterproofing technologies for many materials.