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Keeping the Process Alive
Data Analysis and Reinforcement

                By
        Terry E. McSween
        Quality Safety Edge
Two Types of Problem Solving




 Safety
Concerns            Process
Two Types of Problem Solving




 Safety
Concerns
                  Process
Bo
       dy
            m
             ec
                  h:
                     re
                     ch a                                     # of Concerns
                          in
                             g,
                 Pr              pu
          C          op              l



                                                     0
                                                         50
                                                                100
                                                                      150
                                                                            200
                                                                                  250




            le            er ling
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               ar             gl
                   of            ov etc
Us
   e                   p             es
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                            ca          ea
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                                    n
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                                          to
                                              ol
                                                 s
                                                                                        Primary Tool – Pareto Diagram
Bo
                                                      dy
                                                           m
                                                            ec
                                                              h:
                                                                 re
                                                                    a
                                                                    ch                                     # of Concerns
                                                                         in
                                                                            g,
                                                                Pr              pu
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                                                                                                      50
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                                                                           ca           at
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                                                                                     of
                                                                                        to
                                                                                           ol
                                                                                              s




                               # of Concerns
                   0
                       2
                           4
                               6
                                     8
                                           10
                                                            12
                                                                           14




      Front end
      Maitenance
 receiving
Shipping and
      Other
                                                                                                                                     Repeated Pareto Diagram
Dig Into Your Data


                14


                12


                10
# of Concerns




                 8


                 6


                 4
                                                                     Comments:
                 2
                                                                     1.   Not using lifting device.
                 0
                     Front end   Maitenance   Shipping and   Other
                                                                     2.   Lifting device not working properly.
                                                receiving
                                                                     3.   Can’t keep up using lifting device.
                                                                     4.   Lifting device difficult to use.
Action Plans
(Often the weak link!)
The ABC Analysis
should guide your action plan.
            (And the trick is to
  identify and change the consequences.)
ABC Model
                                         Why People Do What They Do




Antecedents          Behavior                    Consequences


                       anything we              what happens during and after the
  Prompt or direct
                        do or say               behavior (payoff/punishment)




                                Consequences influence future behavior
Why don’t people volunteer
   to do observations?
It’s the consequences!
Why don’t people volunteer
to be on the Steering Committee?
It’s the consequences!
Why don’t people turn in
 quality observations?
It’s the consequences!
Why don’t people work safely
       all the time?
It’s the consequences!
That Said

Sometimes:
  – They don’t have the skills or knowledge
  – They can’t do the job safely
Otherwise




It’s the consequences!
What happens when a new
employee does an observation?
Planning Types of Consequences

     To change this type
      of consequence:                                        Then


                           Make safety practice easier, more comfortable,
Natural or Built-In
                           or more convenient



                           Involve employees in conducting observations
Self-Administered
                           Involve employees in goal setting


                           Focus peer observations & feedback
Peer & Leadership
                           Focus leadership observations & feedback
- social
                           Ensure leadership review of the process


Formal                     Develop reinforcement plan
                           (recognition and celebrations)
Planning Types of Consequences

     To change this type
      of consequence:                                       Then


                           Make safety practice easier, more comfortable or more convenient
Natural or Built-In
Changing Built-In Consequences

Approach: Make safety practice easier, more comfortable,
               or more convenient
 – Often involves changing the environment or procedure or providing a different tool

Examples
 –   Finding more comfortable safety glasses or hearing protection
 –   Providing glove clips so employees always have gloves with them
 –   Moving lock-out tags closer to equipment
 –   Locating ladders in areas where they are likely to be needed
 –   Placing heavy items on shelves near waist level
Planning Types of Consequences

     To change this type
      of consequence:                                       Then


                           Make safety practice easier, more comfortable or more convenient
Natural or Built-In



                           Involve employees in conducting observations
Self-Administered
                           Involve employees in goal setting
Changing Self-Administered Consequences


Involve employees in areas where concerns occur

Involve employees in setting improvement target
 –   Review trend chart on target “% safe”
 –   Asked where they should be on that practice
 –   Draw goal line on chart
 –   Discuss barriers


                        (Then recognize improvement &
                           celebrate goal achievement)
Planning Types of Consequences

     To change this type
      of consequence:                                       Then


                           Make safety practice easier, more comfortable or more convenient
Natural or Built-In



                           Involve employees in conducting observations
Self-Administered
                           Involve employees in goal setting


                           Focus peer observations & feedback
Peer & Leadership
                           Focus leadership observations & feedback
(social)
                           Ensure leadership review of the process
Peer & Leadership Consequences

Approach: Focus peer & leadership observations
          and feedback

Examples:
 – Asked observers to provide feedback on target behavior
     » Recognize those who do so!
 – Asked leaders to thank employees doing observations in their areas
     » Especially important for new observers
     » Add it to leadership checklist
     » Review data and activities in Steering Committee & staff meetings
Positive Feedback = Recognition

Recognition should be:
      –   Sincere
      –   Specific
      –   Immediate
      –   Personal
Planning Types of Consequences

     To change this type
      of consequence:                                        Then


                           Make safety practice easier, more comfortable,
Natural or Built-In
                           or more convenient



                           Involve employees in conducting observations
Self-Administered
                           Involve employees in goal setting


                           Focus peer observations & feedback
Peer & Leadership
                           Focus leadership observations & feedback
- social
                           Ensure leadership review of the process


Formal                     Develop reinforcement plan
                           (recognition and celebrations)
Problems with Safety Awards


“Chilling effect” on reporting
Focus is on awards, not process
 – Sends the wrong message
Too little involvement of employees




  They do not reinforce behaviors
     that contribute to safety!
Does it work?
Average Monthly Participation


               Percentage of Employees Conducting Observations

          90
          80
          70
          60
Percent




          50
          40
          30
          20
          10
           0
                   2000      2001       2002      2003     2004 YTD
LWC Rate at a Refinery

                                                                Lost Workday Incident Rates
                                                                                                   Values-Based Safety
                       2.5



                        2
# per 200,000 wk hrs




                       1.5



                        1



                       0.5



                        0
                             1987   1988   1989   1990   1991   1992   1993   1994   1995   1996   1997   1998   1999   2000   2001   2002   2003   2004
                                                                                        Year
Positive Consequences


    Your people will support BBS
if you recognize them when they do!

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Keeping the Process Alive: Data Analysis and Reinforcement for BBS

  • 1. Keeping the Process Alive Data Analysis and Reinforcement By Terry E. McSween Quality Safety Edge
  • 2. Two Types of Problem Solving Safety Concerns Process
  • 3. Two Types of Problem Solving Safety Concerns Process
  • 4. Bo dy m ec h: re ch a # of Concerns in g, Pr pu C op l 0 50 100 150 200 250 le er ling , ar gl of ov etc Us e p es an Er inch /h an d go po d co /re in nd pe ts iti tit , on ive etc of m to ot Bo ol io dy Hea s a n m rin nd ec g ... h: pr lift ot in ec C g tio le or n Pr ar ca ec of rry “li in au ne g tio of ns fir fo Lo r w e” ca ea tio th er n of to ol s Primary Tool – Pareto Diagram
  • 5. Bo dy m ec h: re a ch # of Concerns in g, Pr pu C op llin 0 50 100 150 200 250 le er g, ar gl Us of ov etc pi es e nc /h an Er g h an d po d co o/re in nd pe ts iti ,e on titiv tc e of m to ot Bo ol io dy He s an n m ar in d ec g ... h: pr lift ot in ec C g tio le or n Pr ar ca ec of rry “li in au g tio ne o ns ff fo ire Lo r we ” ca at tio he n r of to ol s # of Concerns 0 2 4 6 8 10 12 14 Front end Maitenance receiving Shipping and Other Repeated Pareto Diagram
  • 6. Dig Into Your Data 14 12 10 # of Concerns 8 6 4 Comments: 2 1. Not using lifting device. 0 Front end Maitenance Shipping and Other 2. Lifting device not working properly. receiving 3. Can’t keep up using lifting device. 4. Lifting device difficult to use.
  • 8. The ABC Analysis should guide your action plan. (And the trick is to identify and change the consequences.)
  • 9. ABC Model Why People Do What They Do Antecedents Behavior Consequences anything we what happens during and after the Prompt or direct do or say behavior (payoff/punishment) Consequences influence future behavior
  • 10. Why don’t people volunteer to do observations?
  • 12. Why don’t people volunteer to be on the Steering Committee?
  • 14. Why don’t people turn in quality observations?
  • 16. Why don’t people work safely all the time?
  • 18. That Said Sometimes: – They don’t have the skills or knowledge – They can’t do the job safely
  • 20. What happens when a new employee does an observation?
  • 21. Planning Types of Consequences To change this type of consequence: Then Make safety practice easier, more comfortable, Natural or Built-In or more convenient Involve employees in conducting observations Self-Administered Involve employees in goal setting Focus peer observations & feedback Peer & Leadership Focus leadership observations & feedback - social Ensure leadership review of the process Formal Develop reinforcement plan (recognition and celebrations)
  • 22. Planning Types of Consequences To change this type of consequence: Then Make safety practice easier, more comfortable or more convenient Natural or Built-In
  • 23. Changing Built-In Consequences Approach: Make safety practice easier, more comfortable, or more convenient – Often involves changing the environment or procedure or providing a different tool Examples – Finding more comfortable safety glasses or hearing protection – Providing glove clips so employees always have gloves with them – Moving lock-out tags closer to equipment – Locating ladders in areas where they are likely to be needed – Placing heavy items on shelves near waist level
  • 24. Planning Types of Consequences To change this type of consequence: Then Make safety practice easier, more comfortable or more convenient Natural or Built-In Involve employees in conducting observations Self-Administered Involve employees in goal setting
  • 25. Changing Self-Administered Consequences Involve employees in areas where concerns occur Involve employees in setting improvement target – Review trend chart on target “% safe” – Asked where they should be on that practice – Draw goal line on chart – Discuss barriers (Then recognize improvement & celebrate goal achievement)
  • 26. Planning Types of Consequences To change this type of consequence: Then Make safety practice easier, more comfortable or more convenient Natural or Built-In Involve employees in conducting observations Self-Administered Involve employees in goal setting Focus peer observations & feedback Peer & Leadership Focus leadership observations & feedback (social) Ensure leadership review of the process
  • 27. Peer & Leadership Consequences Approach: Focus peer & leadership observations and feedback Examples: – Asked observers to provide feedback on target behavior » Recognize those who do so! – Asked leaders to thank employees doing observations in their areas » Especially important for new observers » Add it to leadership checklist » Review data and activities in Steering Committee & staff meetings
  • 28. Positive Feedback = Recognition Recognition should be: – Sincere – Specific – Immediate – Personal
  • 29. Planning Types of Consequences To change this type of consequence: Then Make safety practice easier, more comfortable, Natural or Built-In or more convenient Involve employees in conducting observations Self-Administered Involve employees in goal setting Focus peer observations & feedback Peer & Leadership Focus leadership observations & feedback - social Ensure leadership review of the process Formal Develop reinforcement plan (recognition and celebrations)
  • 30. Problems with Safety Awards “Chilling effect” on reporting Focus is on awards, not process – Sends the wrong message Too little involvement of employees They do not reinforce behaviors that contribute to safety!
  • 32. Average Monthly Participation Percentage of Employees Conducting Observations 90 80 70 60 Percent 50 40 30 20 10 0 2000 2001 2002 2003 2004 YTD
  • 33. LWC Rate at a Refinery Lost Workday Incident Rates Values-Based Safety 2.5 2 # per 200,000 wk hrs 1.5 1 0.5 0 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 Year
  • 34. Positive Consequences Your people will support BBS if you recognize them when they do!