Presentation cd application_area_2010_english

Copyright

A.I. Schulze
Chemotechnische Fabrik e.K.
Sole Manufacturer and Distributor
Birkosit - Dichtungskitt ®

Principal area of application in power station technology, world-wide

BIRKOSIT - Dichtungskitt ®

Project Sales Corporation
General Agency of A.I. Schulze
for marketing BIRKOSIT - Dichtungskitt ® in the sales area
India

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A.I. Schulze Chemotechnische Fabrik e.K. Sole Manufacturer and Distributor Präsentations CD Year 2010

Product documentation 2010 Principal area of application Enquiries Sales structure

BIRKOSIT - Dichtungskitt ® BIRKOSIT - Dichtungskitt ® list Customer base

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application area, metal-to-metal joints [Compressors]
application area, metal-to-metal joints [Expanders]
application area, metal-to-metal joints [Generators]
application area, metal-to-metal joints [Flanges, Housings]

® Copyright A.I. Schulze 2010 Quelle: Siemens AG 2010


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for marketing Birkosit - Dichtungskitt ®
India

Product documentation Birkosit - Dichtungskitt 2010 ®

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Product Data Sheet
BIRKOSIT - Dichtungskitt ® English
German
STEAM TURBINE

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Materials Safety Data Sheet
English
Siemens SST-600 German

GAS TURBINE

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Storage life BIRKOSIT - Dichtungskitt ®
English
Siemens SST-600 German



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for marketing Birkosit - Dichtungskitt ®
India

Customer enquiries list for sales personnel

Business year 2010
Serial Customer address/ Customer's enquiry/ Answer: General Agency Date/ Date/
Number/ Contact Answer: A.I. Schulze Received, Sent
Date Chemotechnische Fabrik e.K. General Agency A.I. Schulze
1

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4

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Important
Customer enquiries, that are not covered technically by our product data sheet and safety data sheet must, in all cases, be cleared with
A.I. Schulze Chemotechnische Fabrik e.K.
Only after approval may the information be passed on to customers through General Agency.

® Copyright A.I. Schulze 2010


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Sales and marketing structures / Customer base
A.I. Schulze Chemotechnische Fabrik e.K.

A.I. Schulze

30 % share Sales: 20 % share
in Germany and 20 % Anteil
in all countries where we are not
represented by a General Agency.

Siemens Energy Sector Customers
Power Generation in all branches of the
Power station plant and systems mechanical engineering
- manufacturing locations world-wide 50 % share industry
[new manufacture / reconditioning] - industrial pump
General Agency manufacturers
of A.I. Schulze Chemotechnische Fabrik e.K. - compressors
- pipelines
- Project Sales Corporation - housings and casings
End-customers of the Siemens Group India
Power Generation - Al-Hatim Impex [all kinds of metal-to-metal
Power station plant and systems Pakistan joints]
- power station operators - Argo International Corporation
- industrial chemical plants Italy
- paper industry - Aravah Technologies Ltd.
- shipyards Israel
- paints and rubber manufacturing - asSawafi alThahabiyah Enterprice
Arabian, Peninsula, Egypt
- A. T. Technical Services & Supplies
South Africa
- CHEM-LUBE INTERNATIONAL CO., LTD.
Thailand, Vietnam, Laos
- HANPAC CO., LTD.
South Korea
- Kensington PTE. LTD.
Singapore
- METRA Instruments S.A.
Switzerland
A.I. Schulze Chemotechnische Fabrik e.K. Sole Manufacturer and Distributor - NOVATO spol. s r. o. Präsentations CD Year 2010
Czech Republic, Slovak Republic, Poland
- PT GUNUNG MORIA MEGA PRIMA

Singapore
- METRA Instruments S.A.
Switzerland
- NOVATO spol. s r. o.
Czech Republic, Slovak Republic, Poland
- PT GUNUNG MORIA MEGA PRIMA
Indonesia, Malaysia, Philippines
- SANDARINIMU PASAULIS, UAB
Lithuania, Latvia, Kaliningrad
- S. C. Divers Util Service S.R.L.
Romania
- SEKER Makina Kimya San.ve Tic.Ltd.Sti
Turkey, Syria, Iraq, Azerbaijan, Iran
- Suministros Tecnicos ECOTEX, S.L.
Spain
- Trade House ROSKOMPLEKT
Russia
- VERDERMIX B.V.
Netherlands, Benelux Countries
- VIOMER
Greece
- Zibo 1st Line Composites Technologies Co., Ltd.
China

End-customers
by country
- turbine manufacturers
[apart from the Siemens group]
- power station operators
[apart from Siemens customers]
in all branches of the mechanical
engineering industry
- industrial pump
manufacturers
- compressors
- pipelines
- housings and casings

[all kinds of metal-to-metal joints]



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Principal area of application in steam turbines and gas turbines

Siemens Turbine STEAM SST-5000, GAS SGT5-8000H Application guidelines Jan 2010
for the product, BIRKOSIT - Dichtungskitt ®

Pressure/temperature conditions in the turbines
[individual pressure zones]
-> defined by type of turbine
Siemens SST-5000 Siemens SGT5-8000H
-> generally, the critical point for pressure is the turbine inlet
(~70 bar)
-> generally, the critical point for temperature is the turbine inlet
(~500 Grad)
-> special case, turbine type "H" - 'pushed up':
turbine inlet is critical point
Siemens Turbine
(~120 bar/ 600 degrees) -> e.g. HNG 4056
any excess BIRKOSIT - [our product is also used]
Dichtungskitt® will be squeezed
out
Relevant working steps
1) Internal sealing surfaces (joints) - guide blade carriers
[BIRKOSIT - Dichtungskitt ® is applied with a brush]
-> consumption on average 2 to 3 tins

[WORK STEP 2 DEPENDS ON THE TYPE OF TURBINE]
2) Squeezing off the turbine surfaces /pressure stage
[BIRKOSIT - Dichtungskitt ® is used together with the gasket paper
and applied with a spatula]
-> consumption on average 10 to 20 tins

3) Closing the casing halves of the pressure stage
[apply BIRKOSIT - Dichtungskitt ® to the joint surfaces
thinly with a brush]


-> consumption on average 10 to 20 tins [individual pressure zones]

Individual steps in stage 3
1) Remove the hard top layer [protective layer] from the tin with a spatula.
Siemens SST-300
2) Mix in linseed oil until a proportion of 1/10 is reached.
to step 3 3) Apply to the joint surfaces with a brush.
4) Spread thinly.
5) The joint surfaces must be dry and machined
[and rubbed down] to the required precision.
6) Close the pressure stage casing halves.
7) BIRKOSIT - Dichtungskitt ® WILL FILL ANY SURFACE IRREGULARITIES.
8) Any excess BIRKOSIT - Dichtungskitt ® will be squeezed out of the joint.

Important note on work step 2
- Preparing the surfaces using engineering blue
-> apply blue to sealing surface of one casing half
-> match up second half (with blue print)
exactly
[work unevenness of first half into second]

Important note on work step 3
Siemens STEAM Turbine The joint surfaces are milled
with high precision [Ra = 0.8 to 1.2 µm].
grinding of joint surfaces In order provide the BIRKOSIT - Dichtungskitt ®
[depending on the precision not with an optimum adhesion surface, the joint surfaces
necessary] are briefly ground using a finishing sander with 60-80 grade disc
[where manufactured with sufficient precision not necessary].
Example SIEMENS Steam Turbine SST-6000

Reconditioning intervals
- between 5 and 10 years
[or calculated in operating hours]

Product use by end-customers
- between 3 and 10 years

Storage Life of BIRKOSIT - Dichtungskitt ®
Unopened tins
When correctly stored in the original packing, we guarantee a storage life
Siemens SST-6000 of 5 years.

The SST-6000 features a barrel-type high-pressure Tins in circulation
(H) cylinder, an intermediate-pressure (I) cylinder and Where tins are properly closed after partial use, we guarantee a storage life
up to 3 double flow low-pressure (L) cylinders for 50 of 3 years.
and 60 Hz.
Service life
It is typically operated in conventional steam power When used in accordance with instructions and with regular servicing as required
plants and enables a power output up to 1200 MW.

A.I. Schulze Chemotechnische Fabrik e.K. Sole Manufacturer and Distributor
Output Range Präsentations CD Year 2010
for Conventional Steam Applications

It is typically operated in conventional steam power
plants and enables a power output up to 1200 MW. for steam and gas turbines, we guarantee a service life for use on machined
sealing surfaces (butt joints), of 10 years.
Output Range
For the high-pressure (H) turbines, we guarantee that the product will
for Conventional Steam Applications
- Up to 1200 MW Main Steam withstand hot steam, hot air, hot and cold water, light fuel oils,
Temperature: lubricants, mineral oil and natural gas at temperatures up to 900 °C and
- Typically 600° C / 1112° F pressures up to 250 bar.
Pressure: Pressure resistance
- Up to 280 bar/ 4061 psi The excellent adhesion on sealing surfaces and butt joints guarantees a perfect seal
Reheat SteamTemperature: up to 250 bar.
- Typically 610° C / 1130° F The pressure resistance for flanges without sealing rings is up to 450 bar,
Exhaust Areas and even up to 550 bar for screw joints.
- 50 Hz: 5 m² to 16 m²
27.5 inches to 56 inches*
Indication of storage life
- 60 Hz: 3.5 m² to 11.1 m²
22.9 inches to 47 inches** Last blade profile From 1 Jul 2002, the following additional information will be printed on the label:
length - Filling date: ..... - Unopened, useable until: 5 years
- Opened on: ..... - Storage life after opening: 3 years



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Use of the product in the application area, metal-to-metal joints [compressors]

Single Shaft Compressors

Numerous applications, e. g. methanol production, Gas-to-Liquids (GTL) and Coal-to-liquids (CTL), steel plants or
Integrated Gasification Combined Cycle (IGCC), require large amounts of air or oxygen. Having built the world’s
largest air compressor so far in operation, Siemens has outstanding expertise in compressors with large volume
flows.

Highlights
The perfect match for air flows up to 1,300,000 m³/h
Axial-radial design allowing for intercooling and higher pressure ratios
Excellent efficiency

Fields of Application
Air separation

Siemens STC-SR


Turbocompressor

Since its inception 60 years ago, the STC-GV compressor series has
been meeting demands for compression solutions with high efficiencies
and pressures up to 200 bar. STC-GV compressors, designed
according to customer specifications and in accordance with both API
617 and API 672, guarantee the highest quality and technical standards
for a broad range of industrial applications.

Highlights
The perfect match for all air-separation and process-industry
requirements
High efficiency and outstanding operating range
Siemens STC-GV Powerful and robust design, with integrated turbine or expander options
Flexible design concepts combining custom-tailored design with
standardized components for maximum reliability
Siemens is the only compressor manufacturer who also develops and
supplies proprietary gear technology
Turbocompressor
Air separation
Ammonia
Carbon Capture and Storage
Ethylene oxide
Flare mitigation
Fuel gas
Hydrocarbons
Metallurgy
- Direct reduction
- Direct smelting
Petrochemicals
Siemens STC-SH
Phenol
Refineries
Synthetic fibers



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Use of the product in the application area, metal-to-metal joints [expander]

Gas expander

Gas expansion units exploit the pressure difference between the natural gas pipeline and the distribution networks
or consumers for extracting mechanical or electrical energy.
Today gas expansion plants are the power plant type which exhibits the highest level of conversion efficiency for the
generation of electricity. Depending on plant design, 80-90% of the additional fuel energy required for the Spilling
expansion engine is converted to electricity. This means that fuel efficiency is far superior to that of the most modern
gas and steam power plants. Gas expanders are extremely resource-saving in operation and contribute to the
overall reduction of CO2 emissions. If waste heat for the preheating is used, the power generation can bring CO2
emissions nearly to zero. The volumetric control guarantees a high power yield due to consistently high efficiency
levels over a wide operative range.

Technical data
Spilling Gas Expander
Gas expander
Output kW from approx. 100 to 3.000
Speeds min–1 750, 900, 1.000, variable speeds
Inlet pressure bar from 6 to approx. 60 bar
Back pressure bar from 50 mbar to 25 bar
Expansion Turbines Gas volume flow rates m³/s from 5.000 to 100.000 Nm³/h


Inlet pressure bar from 6 to approx. 60 bar
Back pressure bar from 50 mbar to 25 bar
Expansion Turbines Gas volume flow rates m³/s from 5.000 to 100.000 Nm³/h

Siemens integrally geared process-gas radial turbines enhance power supply in processes with off-gas or process
gas as byproducts. A medium- to high-temperature gas can be used to drive a compressor or an electric generator
directly, with no need for additional heat exchange or steam generation equipment. The Siemens STC-GT product
line is the ideal solution for gas expansion within a number of chemical processes, and is designed according to
both API 617 and API 672.

Highlights
Siemens SCT-GT - The perfect match for expansion of off-gas and process gas
- Increases plant efficiencies

Classification of Centrifugal Compressors According to Design
Pressure terephthalic acidIntake volume flow [m³/h]
- Purified [bar] (PTA)
utDimethyl terephthalate (DMT) 700000 m³/hm
- to 225 bar up to



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Use of the product in the application area, metal-to-metal joints [generators]

Generator
Hydrogen-cooled generators are used for rating up to 600 MVA for simple cycle, combined cycle and steam power
plants. This increased capability is due to better heat transfer and lower density characteristics of hydrogen
compared to air.
Also, the generator is completely sealed and thus more appropriate in an environment that might have detrimental
effects on an air-cooled generator.

Technical data

Frequency Model Power factor Apparent power Efficiency Terminal voltage
SGen-2000H
50 Hz SGen5-2000H 0.85 350 MVA to 600 MV Aup to 99 % 15 kV to 24 kV
60 Hz SGen6-2000H 0.85 310 MVA to 570 MV Aup to 99 % 15 kV to 24 kV

Generator


Generator

Generators with water-cooled stators and hydrogen-cooled rotors are optimal for the highest output ranges. Their
compact design coupled with our unique direct water-cooled stator is suitable for large steam power plant
applications ranging up to 1270 MVA.

Technical data

Frequency Model Power factor Apparent power Efficiency Terminal voltage
50 Hz SGen5-3000W 0.85 675 MVA to 940 MV Aup to 99 % 21 kV to 27 kV
60 Hz SGen6-3000W 0.85 600 MVA to 1,270 MV Aup to 99 % 21 kV to 27 kV
Siemens Gen-3000



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Use of the product in the application area, metal-to-metal joints [flanges and housings]

Flanges and Rings

Other applications
flanges for apparatus and pressure vessel construction
bolt flanges
bearing races
basket rings
loose flanges
supporting rings
sealing washer
manhole flanges
chamber flanges
smooth flanges
loose flanges
welding neck flanges
welding necks

FLANGES
Power Station Shanghai


Flanges according to all important international norms, e. g. ASME B 16.47 Series A und
B, ANSI, DIN, MSS-SP44, API 605, BS 3293, AFNOR, VSM, GOST, Taylor Forge in all
sizes focusing on medium and large dimensions. Flanges as per customer drawing.

Product use
BIRKOSIT - Dichtungskitt®
- between flange parts



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A.I. Schulze

Copyright, legal notices

Publisher, producer and editor in accordance with § 6 MDStV:

® Copyright 2010
All rights reserved. Text, pictures, graphics, sound,
animations and videos and their layouts on A.I. Schulze
data carriers are protected by copyright and other intellectual
and commercial property laws. The contents of this data carrier
may not, for commercial purposes, be copied, distributed,
altered or made accessible to third-parties.
Quelle: Siemens AG 2010

A.I. Schulze
Theodor-Körner-Str. 3a
D-02826 Görlitz
phone: +49 (0) 3581 750284
fax: +49 (0) 3581 750566
e-mail: info@birkosit-dichtungskitt.com
Web: www.birkosit-dichtungskitt.de | www.birkosit-dichtungskitt.com

Proprietor: Dieter Bartkowiak
Authorized signatory: Agnieszka Kulisz
Court of registration: Amtsgericht Dresden
Registered number: HRA 7441
Tax number: 207/203/00703
VAT identification number
in accordance with Section 27a
of the German VAT Law: DE 812553785


A.I. Schulze Chemotechnische Fabrik e.K. Sole Manufacturer and Distributor Jan 2010

Presentation cd application_area_2010_english

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