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The Mallett Deep Energy Retrofit
  A Renovation for the Next 125 Years
                                         1
           Freeport Community Services
Tonight’s Agenda
• Understanding the Concept of Deep Energy
 Retrofits and Why
• The Mallett House in Context--Past and Future
• How We’re Getting a Deep Energy Reduction
• Key Construction Details and Testing To Date
• Lessons Learned
• Reducing Energy Use in YOUR House
• Tour


                                                  DATE   2
Horizon Foundation




                     DATE   3
Why Go Deep?



               4
39%   27%
Energy Use in the US

                Use of Energy                 Greenhouse Gas Emissions




                        27%                                      32%
                      transportation                             transportation
                                                  30%
                                              industrial
           34%                  21%
         industrial             residential                         20%
                                                                    residential
                                                           18%
                       18%                          commercial
                      commercial



                                                                          Source: US Energy Information Adm.




Buildings are the single largest user of energy
Buildings are the largest contributor of greenhouse gas emissions


                                                                                                               7
If every home built from now until 2030 was

             Net Zero
we’d reduce residential building energy by

                 ~8%


                                              9
124 Million
US Housing Stock
                                                               Existing US Housing Stock, 1000’s
                  25,000




                  18,750




                  12,500




                    6,250




                          0
                                 Pre1920            1920s   1930s   1940s   1950s   1960s   1970s   1980s   1990s   2000s




                                                       significant need                       moderate need      some need for
                                                       for energy retrofit                    for energy retrofit energy retrofit

Sources: US Census Bureau, Annual Housing Survey.




                                                                                                                                 11
The Challenge of Older Homes
Use More Energy
 Pre-1940 homes use 32% more energy than 1980‘s
 Average 120MM btu’s/house vs 81MM

Disproportionately Located in Cold Climates

Have Construction Details that are Energy
Challenges
 Basements and Crawl Spaces
 Heavier use of fuel oil




                                                  12
But it’s only   14% of homes
                pre-1940




                               13
180 Coal Plants
Deep What?



             16
Defining “Deep Energy Reduction”
•   DOE Building America Program: 50%+
    Reduction

•   ACI 1000 Home Challenge: 75-90% Actual Use

•   Home Only--no transportation, embodied,
    durable goods, vacations, consumables




                                                 17
Beyond Energy Efficiency & Carbon

• Resiliency
• Affordability
• Durability
• Comfort
• Health
• Value

                                    DATE   18
Naomi C. O. Beal Photo



57 Depot Street
Freeport, Maine
Oak Street, 1894
The Life of 57 Depot Street
       1st Half        2nd Half




                                  23
57 Depot St Plan




                   24
Freeport Retrofit                        Freeport, ME

                                    Source Energy Savings –
                                     61% Deep Energy Retrofit
     Warren Construction Group




                                            Source Energy Parametric Annual Loads Study




     © 2010
Building Science                                         Day Month Year                   25
  Corporation
Where’s the Highest Impact?

 Triple Paned Windows
 High Efficiency Hybrid Heating/Cooling
 Air Sealing
 Insulation
 100% Low Energy Lighting




                                          DATE   26
Breaking Out the Reductions

                   CFL Lighting
                        8%
    High Eff Heat/Cool
           14%



     Windows
        5%                        Air Sealing
                                      53%



          Insulation
             21%



                                                DATE   27
Deep Energy Reductions
      are all about
  Air Sealing &
Super-Insulation


                          DATE   28
Insulating In vs Out
Advantages of Going In                    Advantages of Going
• Minimizes    exterior impact visually   Out
• Siding   and roofing not impacted        • Can   remain occupied

• Windows    remain in place              • Minimize    code impact (stair widths)

• Align   with interior renovation?       • Noimpact to partitions, bearing
                                           walls
                                          • Align
                                                with New Siding or Roofing or
                                           Windows
                                          • Plastic   materials to the exterior
                                          • Proven    wall & roof assembly




                                                                                  DATE   31
Key Construction Details
 and Lessons Learned

       Peter Warren




                           DATE   35
Wall & Roof
Wall
Windows
Cellar
Freeport Retrofit                                  Freeport, ME

                                    Mechanical Design
     Warren Construction Group




                                         Hybrid heat system:
                                          96% AFUE gas furnace +
                                          18 SEER/9.1 HSPF
                                          air source heat pump
                                         Cooling: 18 SEER/9.1
                                          HSPF split system
                                         0.82 EF instantaneous
                                          water heater
                                         RenewAire heat recovery
                                          ventilator (HRV)
                                         1.2 kW PV system

                                                                      Example of high efficiency mechanical system

     © 2010
Building Science                                            Day Month Year                            40
  Corporation
First Blower Door Test




                         DATE   52
Energy Reductions in
    YOUR Home

      Josh Wojcik




                       DATE   60
Even Simple Buildings Can Be Complex




                                  DATE   61
Typical Maine Capes/Farmhouses




                                 DATE   62
DATE   63
Guiding Principles: Staged Approach to
1) Start with the end in mind. Avoid creating barriers for
future phases.
2) Make a value proposition. Embrace non-energy impacts.
3) Do no harm – Recognize hazards upfront.
4) The house is a system; recognize the potential for well-
intended actions to yield unanticipated side effects.
5) Consider creative approaches such as equipment leases for
transitional equipment or components.
6) Do each step right and comprehensively the first time.
7) Consider clusters of work by trade in order to reduce
transaction costs.
                                 Source: 1000 Home Challenge

                                                              DATE   68
Facebook: Mallett Deep Energy Retrofit




                                   DATE   69
EnergyCircle.com/Learn/57-Depot




                                  70
Let’s Go
                    See!




Is it worth it?
END



      DATE   72

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Mallett Deep Energy Retrofit Presentation

  • 1. The Mallett Deep Energy Retrofit A Renovation for the Next 125 Years 1 Freeport Community Services
  • 2. Tonight’s Agenda • Understanding the Concept of Deep Energy Retrofits and Why • The Mallett House in Context--Past and Future • How We’re Getting a Deep Energy Reduction • Key Construction Details and Testing To Date • Lessons Learned • Reducing Energy Use in YOUR House • Tour DATE 2
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  • 6. 39% 27%
  • 7. Energy Use in the US Use of Energy Greenhouse Gas Emissions 27% 32% transportation transportation 30% industrial 34% 21% industrial residential 20% residential 18% 18% commercial commercial Source: US Energy Information Adm. Buildings are the single largest user of energy Buildings are the largest contributor of greenhouse gas emissions 7
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  • 9. If every home built from now until 2030 was Net Zero we’d reduce residential building energy by ~8% 9
  • 11. US Housing Stock Existing US Housing Stock, 1000’s 25,000 18,750 12,500 6,250 0 Pre1920 1920s 1930s 1940s 1950s 1960s 1970s 1980s 1990s 2000s significant need moderate need some need for for energy retrofit for energy retrofit energy retrofit Sources: US Census Bureau, Annual Housing Survey. 11
  • 12. The Challenge of Older Homes Use More Energy Pre-1940 homes use 32% more energy than 1980‘s Average 120MM btu’s/house vs 81MM Disproportionately Located in Cold Climates Have Construction Details that are Energy Challenges Basements and Crawl Spaces Heavier use of fuel oil 12
  • 13. But it’s only 14% of homes pre-1940 13
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  • 17. Defining “Deep Energy Reduction” • DOE Building America Program: 50%+ Reduction • ACI 1000 Home Challenge: 75-90% Actual Use • Home Only--no transportation, embodied, durable goods, vacations, consumables 17
  • 18. Beyond Energy Efficiency & Carbon • Resiliency • Affordability • Durability • Comfort • Health • Value DATE 18
  • 19. Naomi C. O. Beal Photo 57 Depot Street Freeport, Maine
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  • 23. The Life of 57 Depot Street 1st Half 2nd Half 23
  • 24. 57 Depot St Plan 24
  • 25. Freeport Retrofit Freeport, ME  Source Energy Savings – 61% Deep Energy Retrofit Warren Construction Group Source Energy Parametric Annual Loads Study © 2010 Building Science Day Month Year 25 Corporation
  • 26. Where’s the Highest Impact? Triple Paned Windows High Efficiency Hybrid Heating/Cooling Air Sealing Insulation 100% Low Energy Lighting DATE 26
  • 27. Breaking Out the Reductions CFL Lighting 8% High Eff Heat/Cool 14% Windows 5% Air Sealing 53% Insulation 21% DATE 27
  • 28. Deep Energy Reductions are all about Air Sealing & Super-Insulation DATE 28
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  • 31. Insulating In vs Out Advantages of Going In Advantages of Going • Minimizes exterior impact visually Out • Siding and roofing not impacted • Can remain occupied • Windows remain in place • Minimize code impact (stair widths) • Align with interior renovation? • Noimpact to partitions, bearing walls • Align with New Siding or Roofing or Windows • Plastic materials to the exterior • Proven wall & roof assembly DATE 31
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  • 35. Key Construction Details and Lessons Learned Peter Warren DATE 35
  • 37. Wall
  • 40. Freeport Retrofit Freeport, ME  Mechanical Design Warren Construction Group  Hybrid heat system: 96% AFUE gas furnace + 18 SEER/9.1 HSPF air source heat pump  Cooling: 18 SEER/9.1 HSPF split system  0.82 EF instantaneous water heater  RenewAire heat recovery ventilator (HRV)  1.2 kW PV system Example of high efficiency mechanical system © 2010 Building Science Day Month Year 40 Corporation
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  • 52. First Blower Door Test DATE 52
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  • 58.
  • 59.
  • 60. Energy Reductions in YOUR Home Josh Wojcik DATE 60
  • 61. Even Simple Buildings Can Be Complex DATE 61
  • 63. DATE 63
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  • 67.
  • 68. Guiding Principles: Staged Approach to 1) Start with the end in mind. Avoid creating barriers for future phases. 2) Make a value proposition. Embrace non-energy impacts. 3) Do no harm – Recognize hazards upfront. 4) The house is a system; recognize the potential for well- intended actions to yield unanticipated side effects. 5) Consider creative approaches such as equipment leases for transitional equipment or components. 6) Do each step right and comprehensively the first time. 7) Consider clusters of work by trade in order to reduce transaction costs. Source: 1000 Home Challenge DATE 68
  • 69. Facebook: Mallett Deep Energy Retrofit DATE 69
  • 71. Let’s Go See! Is it worth it?
  • 72. END DATE 72

Notas do Editor

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  5. What many people don’t know is that buildings, both comm and res, use more energy and contribute more to greenhouse gas emissions, than the transporation sector or even industry. Building, collectively, are big polluters and a big problem. Figuring out our energy and climate future means addressing the building energy problem.\n
  6. What many people don’t know is that buildings, both comm and res, use more energy and contribute more to greenhouse gas emissions, than the transporation sector or even industry. Building, collectively, are big polluters and a big problem. Figuring out our energy and climate future means addressing the building energy problem.\n
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  8. but we can’t build our way out of this problem--even if new construction were net zero or better--houses that actually produce more than they use like BBB, we’re not doing that. The sad fact is that 98% of the new homes we’re building are eligible for an energy upgrade on the day they’re first occupied.\n
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  10. Even if we could correct the sorry state of how we build homes today, so that every new building was net zero, it would still only make a dent in the overall energy use of housing because of the sheer size of existing housing stock--there are 124 million houses in the US. and of particular relevance to our story is that half of that number is older housing stock, built pre 1960 and the sector that is historically relevant.\n
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  15. Good evening. It’s great to be here. What I’m going to tell you tonight is a story about a house. But it’s also a bigger story about buildings & energy, carbon, affordability, and whether we’re going to be resilient enough to cope with energy costs and a planet that might look very different than it does today. Of course, it’s also a story about choices. \n
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  19. So a group of us--myself, FCS, the leading building scientists in N America--have set out to show how it can be done on this handsome, lovely little house in Freeport ME by renovating this building as a deep energy retrofit. DER’s are ways of retrofitting buildings to achieve substantial energy reductions--not 20-30% weatherization projects, but deep reductions of 50-70% or better. \n
  20. first about this history--built by Edward Mallett Freeport industrialist, shoe magnate and philanthropist who built these Mallett Houses all across town. In a twist of irony, his shoe factory, shown here, is now the hideous freeport village station mall\n
  21. first about this history--built by Edward Mallett Freeport industrialist, shoe magnate and philanthropist who built these Mallett Houses all across town. In a twist of irony, his shoe factory, shown here, is now the hideous freeport village station mall\n
  22. all over town, most in private hands, chopped and channeled, added on to, but this row of 4 on depot street with FCS and one private home here on the right. \n
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  29. The deep energy retrofit thing. Deep means 50 70 90 . Superinsulation and airsealing for extreme tightness, mechanical ventilation. Not high tech equipment. \n
  30. But which way do you insulate? And where is the historic value? Going in has a cascading effect--stairs, walls, partitions, plaster, molding, doors. And it’s impractical for houses in which people live.\n
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  32. What made me fall in love with this little house is the combination of simplicity with an attention to detail. Remember this is worker housing. All these lovely visual elements--mix of shingles clapboards, flair, spiderweb, porch struts, chimneys (that have no function), roof trim\n
  33. So our challenge as the dimenions of walls move out and roof moves up is to restore and retain the key visual elements--and resolve what happens to them proportionally. We’ve painstakingly figured this out, down to assuring the size of the trapezoid\n
  34. The real question given the lineup of these houses is the growth of them proportionality--the street in context--one of these is fatter than the other by 4.5 inches. Can you tell?\n
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  36. superinsulation at a nominal R 40 makes for a great wall structure--2 layers, a moisture barrier inside, then cellulose in the existing wall davity. The cladding goes directly on the foam board w furring strips. \n
  37. context: part of the town’s community center, a public place, open building, and previously renovated.\n
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  39. Basement, esp rubble, are big \n
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