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               NORTH EASTERN
               REGIONAL INSTITUTE OF
               MANAGEMENT




FEASIBILTY REPORT OF
   ADIRTHA STEEL
     FURNITURE




SUBMITTED TO                SUBMITTED BY

MR. SAMANYA BARUAH       PARTHA PRATIM MAHANTA

FACULTY                     MBA 2nd SEM
2


                                         PREFACE
The project or feasibility report is detailed statement of information about the project and its

various aspects. The purpose of the report is to find out, as the very outset, whether the

project is sound from the economic, technical and financial points of view.

The detailed investigation involved in the preparation gives the entrepreneur a better insight

into the project, allowing him to make changes, if necessary. Besides, it is a must for getting

loan from financial institutions.

The report consists mainly of three sections:

I. Economic feasibility: It will cover an estimation of present and future demand. Present

capacity of production, competition, imports, exports, scale of operation, marketability, etc.

II. Technical Feasibility: It covers the technical aspects of the project such as the

manufacturing process, availability of machinery and equipment, availability of raw

materials, etc.

III. Financial Feasibility: This deals with estimation of the cost of plant and machinery, cost

of land and building, cost of production, annual turnover, etc.

This project report gives us the opportunity to know the planning procedure of establishing a

new venture.



                                                                     Partha Pratim Mahanta
3


                          ACKNOWLEDGEMENT
A project cannot be completed individually. It takes lot of people and their consistent support

to make the project successful. A lot of people contributed directly and indirectly to complete

the project. I express my sincere gratitude to all those who have helped me to successfully

completed the project.

At first I would like to convey my gratitude towards my uncle Mr. Hemchandra Talukdar,

who is a proprietor of Modern Steel Furniture and Engineering, without his help it would be

impossible to have this project done.

Words run short to express my deep gratitude, which I sincerely owe to Mr. Bhabesh

Talukdar for his advice, co-operation and guidance on collection of data. I would also like to

thank a Retailer of Athgaon, they immensely helped lot to complete my project and I would

also like to thank, Indian Institute of Entrepreneur, Guwahati, from where I got the secondary

data related to steel furniture business.

Lastly, I would like to offer my sincere gratitude to. Mr. Samanya Baruah, faculty Member,

NERIM for his valuable suggestion, guidance and support through the period of preparing

this project.




                                                                    Partha Pratim Mahanta
4



                         CONTENTS

TOPICS                                 PAGES


Summary of the project                 1-3

Economic viability and marketability   4-7


Technical feasibility                  8-12


Financial Feasibility                  13-20


Annexure                               21-25
5




SUMMARY
6


                               I.    SUMMARY OF THE PROJECT



1.    Name of the items              :      Steel furnishers

2.    Name of the unit               :      Adirtha Steel Furniture

      Address                        :      Betkuchi, Bhetapara

                                            Guwahati

3. Telephone No                      :      Office : 0361-2365019, +91-9706328817

                                            Factory: 0361-2365020, +91-9954751027

4.    Name of the promoter           :      Mr. Partha Pratim Mahanta

                                            Khanapara, Guwahati-781022

5.    Constitution of the firm       :      Sole Proprietorship

6.     Qualification                 :



           DEGREE                           YEAR                  INSTITUTE/UNIVERSITY

      B.COM (Management)                     2011                 K.C.Das Commerce College,
                                                                       Gauhati University
MBA (Marketing & Finance)                    2013                    North Eastern Regional
                                                                    Institute of Management
                                                                      (NERIM), Dibrugarh
                                                                            University


 7.    Work Experience               :



        NAME OF THE                 ITEMS MANUFACTURED                   DURATION
       ORGANISATION


  Modern Steel Furniture and             Steel Furniture                    3 years
    Engineering (MSFE)
         Guwahati
7


8.    Family background           :

          Name and address of the units/ items manufactured

          Mr. Hem Chandra Talukdar,

          Proprietor of Modern Steel Furniture and Engineering (MSFE)

          Pathsala, Barpeta-

          Phone No: +91-9678235249 (M)

                      +91-9864607083 (M)

9.    Proposed location           :

      Factory                     :        Mr. Amarendra Mahanta

                                           Betkuchi, Bhetapara

                                           Guwahati

      Show Room                   :        Ranee Bazar,

                                           Joyanagar, Guwahati-781022

10.   Estimated Project Cost      :        Rs. 24.50 Lakhs

11.   Name and Address            :        IDBI Bank

      of the Bank                 :        Branch: Pan Bazar

                                           Guwahati- 781001

12.   Scheme of the Loan          :        Funding Under Credit Guarantee Scheme for

                                           Micro and Small Enterprises (CGMSE)

13.   Sanction Loan Amount        :        20.00 Lakhs

14.   Interest Rate               :        Interest Rate linked to Base Rate

15.   Repayable Period            :        7 years

16.   Rate of Return on Total     :        22.91 %
      Capital Investment
17.   Break-Even Point            :        65.44 %
8




ECONOMIC
VIABILITY
9


                I. ECONOMIC VIABILITY AND MARKETABILITY

INTRODUCTION: The rapid development of steel capacity is indeed a logical corollary of

any program of rapid industrialization for a developing country. Steel is used as a basic

material in the manufacture of metal products, electrical machinery. To Jawahar lal Nehru,

the first Prime Minister of India, steel was a symbol of the strength of the economy, and a

portent of the glory of India of the future.

India has many intrinsic advantages in the production of steel. Some of the richest iron ore

mines with the highest iron content are to be found in India. What is more, coal and iron ore

are found in close proximity to each other. In fact at one time, the cost of production of steel

in India was much lower than in other countries.

The growth of the steel industry is summarized in the given below Table. From 1950-51 to

2009-10, there was rapid growth of production of steel in India. As a result of which, the

demand for steel products has been grown-up. The government planning provides a helping

hand towards the growth of production of steel in India. However at the time when the Tenth

Plan was formulated, there was general slowdown in the major steel consuming sectors.

There were also restrictions imposed by major steel importing countries.

                                                     (million tones)

                      YEAR                     FINISHED STEEL
                      1950-51                               1.0
                      1980-81                               6.8
                      1990-91                               9.6
                      2000-01                               30.3
                      2007-08                               56.1
                      2008-09                               57.2
                      2009-10                               59.7


Source: Economic Survey, 2010-11. RBI handbook of Statistics on the Indian Economy (2009-10)
10


SCOPE:          Fancy furniture showrooms are mushrooming across urban India as young,

upwardly mobile professionals splurge on luxurious living room sets, baroque bedroom

basics and stylish kitchens. The spurt in real estate activity and burgeoning growth in the

information technology and services sectors has led to a mammoth increase in demand for

Steel furniture in India.

International consulting firm Technopak Advisors estimates that the steel furniture market in

India is likely to witness a compound annual growth rate (CAGR) of about 30 per cent over

the next three years. In fact, global steel furniture industry research and consulting firm, CSIL

Milano has classified India as one of the 14 largest steel furniture markets in the world.

India‟s rapidly expanding economy is seeing growing affluence, both in urban and rural

areas. The tremendous growth of the mass media is also resulting in millions of middle-class

Indians aspiring for better lifestyles. Furniture-makers are catering to the urban middle class

need for stylish homes in compact apartments.

The non-organised sector, which accounts for nearly 85 per cent of the furniture made in

India, mostly uses wood as a raw material for the home segment, while the organised sector

produces wooden, metal and steel furniture mainly for office use. Increasingly, moulded steel

furniture, iron furniture, board furniture and even bamboo are gaining in popularity.

The Indian construction industry, ranked twelfth in the world, is experiencing maximum

growth and in turn, has created a huge demand for steel furniture and allied products. In

India, the home furniture segment accounts for 65 per cent of the furniture market, the office

segment about 20 per cent and garden furniture the remaining.

With the Indian economy and the real estate sector continuing to grow at a phenomenal pace,

demand for office and home furniture is expected to expand.
11


MARKETABILITY:                 The demands for these items are increasing day by day due to

development of living standards in rural and urban areas. There is a good demand for these

items mainly for offices, institutions, commercial places in all areas, towns/big villages.

Proposed Selling Arrangement: The furniture produced from the “Adirtha Steel Furniture.”

will be distributed by our own showroom and to various distributor of Steel furniture across

the entire North-east and mostly in greater Guwahati.

Target Places:

   1.   Guwahati:

              Dispur

              Ganeshguri

              Zoo-road

              Maligaon

              Beltola

              Chandmari

              Geetanagar

              Hatigaon

              Azara

              Lakhtokia

   2.   Entire North-East (in some extent)

Target Customers:

              Corporate houses

              Offices

              Flats

              Upper and Middle Class Families
12




 TECHNICAL
FEASIBILITY
13


                           II.     TECHNICAL FEASIBILITY



MANUFACTURING PROCESS:                      The manufacturing process of steel furniture‟s

involves mainly cutting of sheets, tubes, flats to desired size, folding, bending, drilling,

punching, riveting and assembling as per the drawings. Finally, the items are to be spray

painted.



                                    Steel Raw




                                      Cutting




                                      Bending




                                      Polishing




                                      Acid Bath




                                   Final Product




            Figure: 1 MANUFACTURING PROCESS OF STEEL FURNITURE
14


SPECIFICATION:


ADDRESS:


       BUREAU OF INDIAN STANDARDS
       Manak Bhavan
       9 Bahadur Shah Zafar Marg
       IN-New Delhi 110002


       Tel: +91 11 23 23 79 91
       Fax: +91 11 23 23 93 99
       E-mail: ird@bis.org.in
       Web: www.bis.org.in

INDIAN STANDARD INSITUTE (ISI)


INTERNATIONAL ORGANISATION FOR STANDARDIZATION


   -   ISO:9001:2008, ISO:14001:2004 certified


The Adirtha Steel furniture will be made with the best quality CRCA sheets as per INDIAN

STANDARD INSITUTE (ISI) standard and International Organization for Standardization

(ISO). It ensures durability & sturdiness of the product. The CRCA sheets used for product

are chemically treated with 8 tank pre-treatment processes like de-rusting, degreasing & zinc

phosphatising, which make product rust-free and long lasting. All Adirtha steel furniture will

be powder coated & oven baked with the help of electrostatic instruments this make product

scratch resistant & superior in finish. All Adirtha steel furniture will be provided with our

own „ADIRTHA‟ 7 lever locks for added security.
15


PLANT ECONOMICS


                                  Shift Per Day                  1

                         Working Days Per Annum                 300

                            Turnover Per Month

                          Steel Almirah (8 Gaze)                 10

                                   Show Case                     15




COMPONENTS TO BE PURCHASED FROM OUTSIDE


     S.NO.          NAME OF THE                    QUANTITY    SPECIFICATION
                    COMPONENT

1.           Mirror and Glasses                       25      Mirror as per the size
                                                              and glass for other
                                                              utilities
2.           Designing materials                      25      Handles, Hanger etc
16


INSTALLED CAPACITY:


          S.NO.         NAME OF THE        QUANTITY
                        COMPONENT

            1.           Lathe Machine        30

            2.          Welding Machine       30

            3.           Sheet Bending        30




PROPOSED CAPACITY TO BE UTILISED


          S.NO.         NAME OF THE        QUANTITY
                        COMPONENT

            1.           Lathe Machine        25

            2.          Welding Machine       25

            3.           Sheet Bending        25




MOTIVE POWER REQUIREMENT (Approximately)


          S.NO.         NAME OF THE           VALUE
                        COMPONENT

            1.            Electricity          6, 500

            2.              Diesel             1, 500
17




 FINANCIAL
FEASIBILITY
18


                              III.    FINANCIAL FEASIBILITY

1. FIXED CAPITAL:



  LAND AND BUILDING


   S.No.                              Particulars             Amount (Rs.)

   1.      Land 3600 sq. f @ Rs. 12.00 Lakhs per kottah       12, 30, 000.00

   2.      Boundary walls and other expenses                     56, 000.00

   3.      Working Shed 1820 sq. f @ Rs. 65/sq. ft             1, 20,120.00

   4.      Office 96 sq. ft. @ Rs. 115/sq. ft.                    11,040.00


   5.      Show Room                                              66, 000.00

   6.      Registration (AIDC)                                    10, 000.00

                                     TOTAL                    14, 93, 160.00




  OFFICE AND SHOWROOM FURNITURE


   S.No.                              Particulars             Amount (Rs.)

   1.      Office Furniture                                       5, 000.00

   2.      Showroom Furniture                                    25, 000.00

                                     TOTAL                       30, 000.00
19


PLANT AND MACHINERY (Quotation has been attach)



 S.No.             Particulars            Quantity     Rate (Rs)       Amount
                                                                        (Rs.)

1.        Lathe Machine - 6ft                1        1,65, 000.00   1,65, 000.00

 2.       Welding Machine 350 AMP            1        16, 850.00      16, 850.00
          Capacity

3.        Sheet Bending Machine – 7ft        1        51, 500.00      51, 500.00

4.        Grinding Machine – 4ft             1         6, 500.00       6, 500.00

5.        Bench grinding Machine -           1         6, 150.00       6, 150.00
          150 mm

6.        Stand Drill Machine – 1ft          1        16, 500.00      16, 500.00

7.        Gas welding and with set           1         8, 500.00       8, 500.00

8.        Spray painting Machine – 1hp       1        19, 880.00      19, 880.00
          200 lbs

9.        Loose tools and installation      L.S       29, 880.00      29, 088.00
          @10%

10.       Electrification                   L.S       20, 000.00      20, 000.00

                TOTAL                                                3, 39, 968.00




      Total Fixed Capital:

         Land and Building                                 = Rs.     14, 93, 160.00

         Office and Show Room Furniture                    = Rs.        30, 000.00

         Plant and Machinery                               = Rs.      3, 39, 968.00

                                              Total        = Rs.      18, 63,128.00
20


2.   WORKING CAPITAL

     RAW MATERIALS COMPONENTS REQUIREMENT (MONTHLY)


     S.No.           Particulars          Unit            Quantity         Total Cost
                                         Cost/Kg          Required
                                          (Rs.)             (Kg)

          1.        CRCA Sheets              60.00         800.00          48, 000.00

          2.   Angle Flat Channel etc.       50.00         550.00          27, 500.00

          3.     Welding Electrodes      2, 500.00         5 Case          12, 500.00

          4.      Primer/Red oxide       2, 700.00          60.00           8, 100.00

          5.         Paint/Putty         2, 800.00          70.00           5, 600.00

          6.      Fittings and Extra     1, 500.00           L.S            1, 500.00
                        Charge

                                     TOTAL                                1, 03, 200.00


     STAFF AND LABOUR (MONTHLY)


     S.No.            Category            Nos.       Salary/Wages (Rs.)   Total Amount
                                                                              (Rs.)

     1.        Manager                        1          12, 000.00        12, 000.00


     2.        Sales Executive                1          8, 000.00          8, 000.00

     3.        Store Manager                  2          4, 500.00          9, 000.00

     4.        Skilled Worker                 2           4,000.00          8, 000.00

     5.        Semi-Skilled Worker            4          3, 000.00         12, 000.00


     6.        Accountant                     1          6, 000.00          6, 000.00

     7.        Chowkidar/Peon                 2          2, 000.00          4, 000.00

                                     TOTAL                                 59, 000.00
21



UTILITIES AND OVERHEADS (MONTHLY)



 S.No.                            Particulars                       Amount (Rs.)


1.          Rent (Show Room)                                          8, 000.00

2.          Power Electricity (Both in Industry and Show-             6, 500.00
            Room)

3.          Diesel                                                    1, 500.00

4.          Tools Replacement                                         2, 500.00

5.          Stationery and Telephone                                  1, 000.00

6.          Tax License and Insurance                                 1, 500.00

7.          Repair and Maintenances                                   1, 200.00

8.          Travelling Expenses                                       1, 000.00


9.          Carriage (Inward/Outward)                                 3, 000.00

10.         Advertisement and Publicity                                500.00

11.         Office Expenses/ Contingency                              1, 500.00

12.         Miscellaneous Expenses                                     500.00

                            TOTAL                                    28, 700.00


Total Working Capital Required (Monthly):

      Raw Materials                                         = Rs.    1, 03, 200.00

      Salaries and Wages                                    = Rs.      59, 000.00

      Utilities and Overheads                               = Rs.      28, 700.00

                                                Total       = Rs.    1, 90, 900.00
22


3.   TOTAL CAPITAL INVESTMENT


      S.No.                              Particulars            Amount (Rs.)


     1.       Fixed Capital                                     18, 63, 128.00

     2.       Working Capital for three months                  5, 72, 700.00

              (3 × Working Capital / Month)

                                    TOTAL                       24, 35, 828.00



4.   COST OF PRODUCTION PER MONTH


      S.No.                              Particulars            Amount (Rs.)


     1.       Working Capital                                   1, 90, 900.00

     2.       Interest @ 18 % per annum on Total Capital         36, 537.42

                                24,35,828 ×18
              Investment (                      )
                                      100 ×12

     3.       Depreciation

              Land and Building @ 5 %                             6, 221.50

                  14,93,160×5
              (     100 ×12
                                  )
              Plant and Machinery @ 15% per annum for 1 month     4, 249.60
                  3,39,968 × 15
              (     100 × 12
                                    )
              Office and Show room furniture and equipment @
                                                                   500.00
              20% per annum for 1 month

                  30,000 × 20
              (    100 × 12
                                )

                                    TOTAL                       2, 38, 408.52
23


5. SALES TURNOVER (MONTHLY)


     S.No.              Particulars         Quantity      Rate (Rs)         Amount
                                                                             (Rs.)

     1.       Steel Almirah (18 Gaze)        10.00        15, 000.00      1, 50, 000.00

     2.       Steel Show case                15.00         9, 000.00      1, 35, 000.00

                    TOTAL                                                 2, 85, 000.00




6. PROFITABILITY (MONTHLY)



          Particulars                                    Amount (Rs)

                 Sales Revenue                            2, 85, 000.00
             Sales Revenue                           = Rs. 2, 85, 000.00
          Less: Cost of Production                        2, 38, 500.00

                                TOTAL                       46, 500.00




    Profitability
          Profit Per Month                           =     Rs.    46, 500.00
          Profit Per Annum (46, 500 × 12)            =     Rs. 5, 58, 000.00
24


7. PROJECT RATIOS

                                                                   Profit
  (a) Percentage Return of Sales Turnover          =
                                                              Sales Revenue
                                                                  46,500
                                                   =                         × 100
                                                                 2,85,000

                                                   =              16.32 %
                                                             Profit Per Year
  (b) Rate of Return on Total Capital Investment   =
                                                            Total Investment
                                                                5,58,000
                                                   =                        × 100
                                                               24,35,828

                                                   =            22.91 %
8. FIXED COST

          Interest on Total Capital Investment     = Rs.          36, 538.00

          Depreciation on Land and Building        = Rs.           6, 222.00

          Depreciation on Plant and Machinery      = Rs.           4, 250.00

          Depreciation on Office and

          Show-Room Furniture                      = Rs.            500.00

          Rent                                     = Rs.           8, 000.00

          50 % Power Electricity                   = Rs.           3, 250.00

          40 % of Salary and Wages                 = Rs.          23, 600.00

          40 % of Overheads                        = Rs.           5, 680.00

                            TOTAL FIXED COST       = Rs.          88, 040.00

                                                               Fixed Cost
9. BREAK-EVEN POINT (BEP)                          =
                                                            Fixed Cost +Profit
                                                              88,040
                                                   =                         × 100
                                                           88,040+46,500

                                                   =        65. 44 %
25




ANNEXURE
26


                                  ANNEXURE I



ADDRESSES OF MACHINERY SUPPLIERS

1.     Ravinder Engineering House

       AT Road, Guwahati, Assam- 781001

       Phone: 0361- 2545869

2.     Tirupati Tools and Machinery

       AT Road, Guwahati, Assam- 781001

       Phone: 0361- 2548387

3.     Nilachal Machines and Tools

       SJ. Road, Athgaon,

       Guwahati, Assam - 781001

4.     D.G Machineries

       AT Road, Guwahati, Assam- 781001

       Phone: +91- 9207023523

5.     Janata Machineries Stores Pvt. Ltd.

       AT Road, Guwahati, Assam- 781001

       Phone: 0361- 2546590

6.     Humdard Engineering Works

       AT Road, Guwahati, Assam- 781001

       Phone: 0361- 2548193
27


                                  ANNEXURE II



ADRESSES OF RAW MATERIAL SUPPLIERS

1.     Apana Trunk Factory

       SJ. Road, Athgaon,

       Guwahati, Assam – 781001

       Phone: 0361- 2545435

2.     Associated Iron & Steel Co.

       Bhanuka Complex Block,

       SJ. Road, Athgaon,

       Guwahati, Assam – 781001

       Phone: 0361- 2739039 / 2542381

3.     Pawan Steel

       SJ. Road, Athgaon,

       Guwahati, Assam – 781001

       Phone: 0361-2731941

4.     Steel Sales Corporation

       SJ. Road, Athgaon,

       Guwahati, Assam - 781001

5.     Apna Sail Shop

       SJ. Road, Athgaon,

       Guwahati, Assam – 781001

6.     Kamrup Steel Traders

       SJ. Road, Athgaon,

       Guwahati, Assam - 781001

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Adirtha steel furniture

  • 1. 1 NORTH EASTERN REGIONAL INSTITUTE OF MANAGEMENT FEASIBILTY REPORT OF ADIRTHA STEEL FURNITURE SUBMITTED TO SUBMITTED BY MR. SAMANYA BARUAH PARTHA PRATIM MAHANTA FACULTY MBA 2nd SEM
  • 2. 2 PREFACE The project or feasibility report is detailed statement of information about the project and its various aspects. The purpose of the report is to find out, as the very outset, whether the project is sound from the economic, technical and financial points of view. The detailed investigation involved in the preparation gives the entrepreneur a better insight into the project, allowing him to make changes, if necessary. Besides, it is a must for getting loan from financial institutions. The report consists mainly of three sections: I. Economic feasibility: It will cover an estimation of present and future demand. Present capacity of production, competition, imports, exports, scale of operation, marketability, etc. II. Technical Feasibility: It covers the technical aspects of the project such as the manufacturing process, availability of machinery and equipment, availability of raw materials, etc. III. Financial Feasibility: This deals with estimation of the cost of plant and machinery, cost of land and building, cost of production, annual turnover, etc. This project report gives us the opportunity to know the planning procedure of establishing a new venture. Partha Pratim Mahanta
  • 3. 3 ACKNOWLEDGEMENT A project cannot be completed individually. It takes lot of people and their consistent support to make the project successful. A lot of people contributed directly and indirectly to complete the project. I express my sincere gratitude to all those who have helped me to successfully completed the project. At first I would like to convey my gratitude towards my uncle Mr. Hemchandra Talukdar, who is a proprietor of Modern Steel Furniture and Engineering, without his help it would be impossible to have this project done. Words run short to express my deep gratitude, which I sincerely owe to Mr. Bhabesh Talukdar for his advice, co-operation and guidance on collection of data. I would also like to thank a Retailer of Athgaon, they immensely helped lot to complete my project and I would also like to thank, Indian Institute of Entrepreneur, Guwahati, from where I got the secondary data related to steel furniture business. Lastly, I would like to offer my sincere gratitude to. Mr. Samanya Baruah, faculty Member, NERIM for his valuable suggestion, guidance and support through the period of preparing this project. Partha Pratim Mahanta
  • 4. 4 CONTENTS TOPICS PAGES Summary of the project 1-3 Economic viability and marketability 4-7 Technical feasibility 8-12 Financial Feasibility 13-20 Annexure 21-25
  • 6. 6 I. SUMMARY OF THE PROJECT 1. Name of the items : Steel furnishers 2. Name of the unit : Adirtha Steel Furniture Address : Betkuchi, Bhetapara Guwahati 3. Telephone No : Office : 0361-2365019, +91-9706328817 Factory: 0361-2365020, +91-9954751027 4. Name of the promoter : Mr. Partha Pratim Mahanta Khanapara, Guwahati-781022 5. Constitution of the firm : Sole Proprietorship 6. Qualification : DEGREE YEAR INSTITUTE/UNIVERSITY B.COM (Management) 2011 K.C.Das Commerce College, Gauhati University MBA (Marketing & Finance) 2013 North Eastern Regional Institute of Management (NERIM), Dibrugarh University 7. Work Experience : NAME OF THE ITEMS MANUFACTURED DURATION ORGANISATION Modern Steel Furniture and Steel Furniture 3 years Engineering (MSFE) Guwahati
  • 7. 7 8. Family background : Name and address of the units/ items manufactured Mr. Hem Chandra Talukdar, Proprietor of Modern Steel Furniture and Engineering (MSFE) Pathsala, Barpeta- Phone No: +91-9678235249 (M) +91-9864607083 (M) 9. Proposed location : Factory : Mr. Amarendra Mahanta Betkuchi, Bhetapara Guwahati Show Room : Ranee Bazar, Joyanagar, Guwahati-781022 10. Estimated Project Cost : Rs. 24.50 Lakhs 11. Name and Address : IDBI Bank of the Bank : Branch: Pan Bazar Guwahati- 781001 12. Scheme of the Loan : Funding Under Credit Guarantee Scheme for Micro and Small Enterprises (CGMSE) 13. Sanction Loan Amount : 20.00 Lakhs 14. Interest Rate : Interest Rate linked to Base Rate 15. Repayable Period : 7 years 16. Rate of Return on Total : 22.91 % Capital Investment 17. Break-Even Point : 65.44 %
  • 9. 9 I. ECONOMIC VIABILITY AND MARKETABILITY INTRODUCTION: The rapid development of steel capacity is indeed a logical corollary of any program of rapid industrialization for a developing country. Steel is used as a basic material in the manufacture of metal products, electrical machinery. To Jawahar lal Nehru, the first Prime Minister of India, steel was a symbol of the strength of the economy, and a portent of the glory of India of the future. India has many intrinsic advantages in the production of steel. Some of the richest iron ore mines with the highest iron content are to be found in India. What is more, coal and iron ore are found in close proximity to each other. In fact at one time, the cost of production of steel in India was much lower than in other countries. The growth of the steel industry is summarized in the given below Table. From 1950-51 to 2009-10, there was rapid growth of production of steel in India. As a result of which, the demand for steel products has been grown-up. The government planning provides a helping hand towards the growth of production of steel in India. However at the time when the Tenth Plan was formulated, there was general slowdown in the major steel consuming sectors. There were also restrictions imposed by major steel importing countries. (million tones) YEAR FINISHED STEEL 1950-51 1.0 1980-81 6.8 1990-91 9.6 2000-01 30.3 2007-08 56.1 2008-09 57.2 2009-10 59.7 Source: Economic Survey, 2010-11. RBI handbook of Statistics on the Indian Economy (2009-10)
  • 10. 10 SCOPE: Fancy furniture showrooms are mushrooming across urban India as young, upwardly mobile professionals splurge on luxurious living room sets, baroque bedroom basics and stylish kitchens. The spurt in real estate activity and burgeoning growth in the information technology and services sectors has led to a mammoth increase in demand for Steel furniture in India. International consulting firm Technopak Advisors estimates that the steel furniture market in India is likely to witness a compound annual growth rate (CAGR) of about 30 per cent over the next three years. In fact, global steel furniture industry research and consulting firm, CSIL Milano has classified India as one of the 14 largest steel furniture markets in the world. India‟s rapidly expanding economy is seeing growing affluence, both in urban and rural areas. The tremendous growth of the mass media is also resulting in millions of middle-class Indians aspiring for better lifestyles. Furniture-makers are catering to the urban middle class need for stylish homes in compact apartments. The non-organised sector, which accounts for nearly 85 per cent of the furniture made in India, mostly uses wood as a raw material for the home segment, while the organised sector produces wooden, metal and steel furniture mainly for office use. Increasingly, moulded steel furniture, iron furniture, board furniture and even bamboo are gaining in popularity. The Indian construction industry, ranked twelfth in the world, is experiencing maximum growth and in turn, has created a huge demand for steel furniture and allied products. In India, the home furniture segment accounts for 65 per cent of the furniture market, the office segment about 20 per cent and garden furniture the remaining. With the Indian economy and the real estate sector continuing to grow at a phenomenal pace, demand for office and home furniture is expected to expand.
  • 11. 11 MARKETABILITY: The demands for these items are increasing day by day due to development of living standards in rural and urban areas. There is a good demand for these items mainly for offices, institutions, commercial places in all areas, towns/big villages. Proposed Selling Arrangement: The furniture produced from the “Adirtha Steel Furniture.” will be distributed by our own showroom and to various distributor of Steel furniture across the entire North-east and mostly in greater Guwahati. Target Places: 1. Guwahati:  Dispur  Ganeshguri  Zoo-road  Maligaon  Beltola  Chandmari  Geetanagar  Hatigaon  Azara  Lakhtokia 2. Entire North-East (in some extent) Target Customers:  Corporate houses  Offices  Flats  Upper and Middle Class Families
  • 13. 13 II. TECHNICAL FEASIBILITY MANUFACTURING PROCESS: The manufacturing process of steel furniture‟s involves mainly cutting of sheets, tubes, flats to desired size, folding, bending, drilling, punching, riveting and assembling as per the drawings. Finally, the items are to be spray painted. Steel Raw Cutting Bending Polishing Acid Bath Final Product Figure: 1 MANUFACTURING PROCESS OF STEEL FURNITURE
  • 14. 14 SPECIFICATION: ADDRESS: BUREAU OF INDIAN STANDARDS Manak Bhavan 9 Bahadur Shah Zafar Marg IN-New Delhi 110002 Tel: +91 11 23 23 79 91 Fax: +91 11 23 23 93 99 E-mail: ird@bis.org.in Web: www.bis.org.in INDIAN STANDARD INSITUTE (ISI) INTERNATIONAL ORGANISATION FOR STANDARDIZATION - ISO:9001:2008, ISO:14001:2004 certified The Adirtha Steel furniture will be made with the best quality CRCA sheets as per INDIAN STANDARD INSITUTE (ISI) standard and International Organization for Standardization (ISO). It ensures durability & sturdiness of the product. The CRCA sheets used for product are chemically treated with 8 tank pre-treatment processes like de-rusting, degreasing & zinc phosphatising, which make product rust-free and long lasting. All Adirtha steel furniture will be powder coated & oven baked with the help of electrostatic instruments this make product scratch resistant & superior in finish. All Adirtha steel furniture will be provided with our own „ADIRTHA‟ 7 lever locks for added security.
  • 15. 15 PLANT ECONOMICS Shift Per Day 1 Working Days Per Annum 300 Turnover Per Month Steel Almirah (8 Gaze) 10 Show Case 15 COMPONENTS TO BE PURCHASED FROM OUTSIDE S.NO. NAME OF THE QUANTITY SPECIFICATION COMPONENT 1. Mirror and Glasses 25 Mirror as per the size and glass for other utilities 2. Designing materials 25 Handles, Hanger etc
  • 16. 16 INSTALLED CAPACITY: S.NO. NAME OF THE QUANTITY COMPONENT 1. Lathe Machine 30 2. Welding Machine 30 3. Sheet Bending 30 PROPOSED CAPACITY TO BE UTILISED S.NO. NAME OF THE QUANTITY COMPONENT 1. Lathe Machine 25 2. Welding Machine 25 3. Sheet Bending 25 MOTIVE POWER REQUIREMENT (Approximately) S.NO. NAME OF THE VALUE COMPONENT 1. Electricity 6, 500 2. Diesel 1, 500
  • 18. 18 III. FINANCIAL FEASIBILITY 1. FIXED CAPITAL: LAND AND BUILDING S.No. Particulars Amount (Rs.) 1. Land 3600 sq. f @ Rs. 12.00 Lakhs per kottah 12, 30, 000.00 2. Boundary walls and other expenses 56, 000.00 3. Working Shed 1820 sq. f @ Rs. 65/sq. ft 1, 20,120.00 4. Office 96 sq. ft. @ Rs. 115/sq. ft. 11,040.00 5. Show Room 66, 000.00 6. Registration (AIDC) 10, 000.00 TOTAL 14, 93, 160.00 OFFICE AND SHOWROOM FURNITURE S.No. Particulars Amount (Rs.) 1. Office Furniture 5, 000.00 2. Showroom Furniture 25, 000.00 TOTAL 30, 000.00
  • 19. 19 PLANT AND MACHINERY (Quotation has been attach) S.No. Particulars Quantity Rate (Rs) Amount (Rs.) 1. Lathe Machine - 6ft 1 1,65, 000.00 1,65, 000.00 2. Welding Machine 350 AMP 1 16, 850.00 16, 850.00 Capacity 3. Sheet Bending Machine – 7ft 1 51, 500.00 51, 500.00 4. Grinding Machine – 4ft 1 6, 500.00 6, 500.00 5. Bench grinding Machine - 1 6, 150.00 6, 150.00 150 mm 6. Stand Drill Machine – 1ft 1 16, 500.00 16, 500.00 7. Gas welding and with set 1 8, 500.00 8, 500.00 8. Spray painting Machine – 1hp 1 19, 880.00 19, 880.00 200 lbs 9. Loose tools and installation L.S 29, 880.00 29, 088.00 @10% 10. Electrification L.S 20, 000.00 20, 000.00 TOTAL 3, 39, 968.00 Total Fixed Capital: Land and Building = Rs. 14, 93, 160.00 Office and Show Room Furniture = Rs. 30, 000.00 Plant and Machinery = Rs. 3, 39, 968.00 Total = Rs. 18, 63,128.00
  • 20. 20 2. WORKING CAPITAL RAW MATERIALS COMPONENTS REQUIREMENT (MONTHLY) S.No. Particulars Unit Quantity Total Cost Cost/Kg Required (Rs.) (Kg) 1. CRCA Sheets 60.00 800.00 48, 000.00 2. Angle Flat Channel etc. 50.00 550.00 27, 500.00 3. Welding Electrodes 2, 500.00 5 Case 12, 500.00 4. Primer/Red oxide 2, 700.00 60.00 8, 100.00 5. Paint/Putty 2, 800.00 70.00 5, 600.00 6. Fittings and Extra 1, 500.00 L.S 1, 500.00 Charge TOTAL 1, 03, 200.00 STAFF AND LABOUR (MONTHLY) S.No. Category Nos. Salary/Wages (Rs.) Total Amount (Rs.) 1. Manager 1 12, 000.00 12, 000.00 2. Sales Executive 1 8, 000.00 8, 000.00 3. Store Manager 2 4, 500.00 9, 000.00 4. Skilled Worker 2 4,000.00 8, 000.00 5. Semi-Skilled Worker 4 3, 000.00 12, 000.00 6. Accountant 1 6, 000.00 6, 000.00 7. Chowkidar/Peon 2 2, 000.00 4, 000.00 TOTAL 59, 000.00
  • 21. 21 UTILITIES AND OVERHEADS (MONTHLY) S.No. Particulars Amount (Rs.) 1. Rent (Show Room) 8, 000.00 2. Power Electricity (Both in Industry and Show- 6, 500.00 Room) 3. Diesel 1, 500.00 4. Tools Replacement 2, 500.00 5. Stationery and Telephone 1, 000.00 6. Tax License and Insurance 1, 500.00 7. Repair and Maintenances 1, 200.00 8. Travelling Expenses 1, 000.00 9. Carriage (Inward/Outward) 3, 000.00 10. Advertisement and Publicity 500.00 11. Office Expenses/ Contingency 1, 500.00 12. Miscellaneous Expenses 500.00 TOTAL 28, 700.00 Total Working Capital Required (Monthly): Raw Materials = Rs. 1, 03, 200.00 Salaries and Wages = Rs. 59, 000.00 Utilities and Overheads = Rs. 28, 700.00 Total = Rs. 1, 90, 900.00
  • 22. 22 3. TOTAL CAPITAL INVESTMENT S.No. Particulars Amount (Rs.) 1. Fixed Capital 18, 63, 128.00 2. Working Capital for three months 5, 72, 700.00 (3 × Working Capital / Month) TOTAL 24, 35, 828.00 4. COST OF PRODUCTION PER MONTH S.No. Particulars Amount (Rs.) 1. Working Capital 1, 90, 900.00 2. Interest @ 18 % per annum on Total Capital 36, 537.42 24,35,828 ×18 Investment ( ) 100 ×12 3. Depreciation Land and Building @ 5 % 6, 221.50 14,93,160×5 ( 100 ×12 ) Plant and Machinery @ 15% per annum for 1 month 4, 249.60 3,39,968 × 15 ( 100 × 12 ) Office and Show room furniture and equipment @ 500.00 20% per annum for 1 month 30,000 × 20 ( 100 × 12 ) TOTAL 2, 38, 408.52
  • 23. 23 5. SALES TURNOVER (MONTHLY) S.No. Particulars Quantity Rate (Rs) Amount (Rs.) 1. Steel Almirah (18 Gaze) 10.00 15, 000.00 1, 50, 000.00 2. Steel Show case 15.00 9, 000.00 1, 35, 000.00 TOTAL 2, 85, 000.00 6. PROFITABILITY (MONTHLY) Particulars Amount (Rs) Sales Revenue 2, 85, 000.00 Sales Revenue = Rs. 2, 85, 000.00 Less: Cost of Production 2, 38, 500.00 TOTAL 46, 500.00 Profitability Profit Per Month = Rs. 46, 500.00 Profit Per Annum (46, 500 × 12) = Rs. 5, 58, 000.00
  • 24. 24 7. PROJECT RATIOS Profit (a) Percentage Return of Sales Turnover = Sales Revenue 46,500 = × 100 2,85,000 = 16.32 % Profit Per Year (b) Rate of Return on Total Capital Investment = Total Investment 5,58,000 = × 100 24,35,828 = 22.91 % 8. FIXED COST Interest on Total Capital Investment = Rs. 36, 538.00 Depreciation on Land and Building = Rs. 6, 222.00 Depreciation on Plant and Machinery = Rs. 4, 250.00 Depreciation on Office and Show-Room Furniture = Rs. 500.00 Rent = Rs. 8, 000.00 50 % Power Electricity = Rs. 3, 250.00 40 % of Salary and Wages = Rs. 23, 600.00 40 % of Overheads = Rs. 5, 680.00 TOTAL FIXED COST = Rs. 88, 040.00 Fixed Cost 9. BREAK-EVEN POINT (BEP) = Fixed Cost +Profit 88,040 = × 100 88,040+46,500 = 65. 44 %
  • 26. 26 ANNEXURE I ADDRESSES OF MACHINERY SUPPLIERS 1. Ravinder Engineering House AT Road, Guwahati, Assam- 781001 Phone: 0361- 2545869 2. Tirupati Tools and Machinery AT Road, Guwahati, Assam- 781001 Phone: 0361- 2548387 3. Nilachal Machines and Tools SJ. Road, Athgaon, Guwahati, Assam - 781001 4. D.G Machineries AT Road, Guwahati, Assam- 781001 Phone: +91- 9207023523 5. Janata Machineries Stores Pvt. Ltd. AT Road, Guwahati, Assam- 781001 Phone: 0361- 2546590 6. Humdard Engineering Works AT Road, Guwahati, Assam- 781001 Phone: 0361- 2548193
  • 27. 27 ANNEXURE II ADRESSES OF RAW MATERIAL SUPPLIERS 1. Apana Trunk Factory SJ. Road, Athgaon, Guwahati, Assam – 781001 Phone: 0361- 2545435 2. Associated Iron & Steel Co. Bhanuka Complex Block, SJ. Road, Athgaon, Guwahati, Assam – 781001 Phone: 0361- 2739039 / 2542381 3. Pawan Steel SJ. Road, Athgaon, Guwahati, Assam – 781001 Phone: 0361-2731941 4. Steel Sales Corporation SJ. Road, Athgaon, Guwahati, Assam - 781001 5. Apna Sail Shop SJ. Road, Athgaon, Guwahati, Assam – 781001 6. Kamrup Steel Traders SJ. Road, Athgaon, Guwahati, Assam - 781001