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CURDE OIL REFINING
E2 E1 E3 E4 E5 E6 E2 E5 Storage Kerosene Desalter Top pump around Top pump around Naphtha and gases Kerosene Reduced crude Light gas oil Heavy gas oil Reduced crude Heavy gas oil Light gas oil Bottom pump around Distillation tower Bottom pump around Furnace
Definition of oil refining ,[object Object],[object Object],[object Object]
Typical distillation tower
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Crude path through shell-tube heat exchanger We use in this type for heating oil steam or  a product  Of refining process to save fuel observe that  there are many types working with benzene–kerosine-solar
Heating in furnaces ,[object Object],افقى افقى رأسى رأسى رأسى افقى
furnaces ,[object Object],[object Object],[object Object]
[object Object]
Crude oil cycle ,[object Object],[object Object],[object Object]
Distillation tower Treating and Blending the Fractions Distillated and chemically processed fractions are treated to remove impurities, such as organic compounds containing sulfur, nitrogen, oxygen, water, dissolved metals and inorganic salts. Treating is usually done by passing the fractions through the following: a column of sulfuric acid - removes unsaturated hydrocarbons (those with carbon-carbon double-bonds), nitrogen compounds, oxygen compounds and residual solids (tars, asphalt)  an absorption column filled with drying agents to remove water  sulfur treatment and hydrogen-sulfide scrubbers to remove sulfur and sulfur compounds
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Chemical process ,[object Object],[object Object],[object Object]
[object Object],Cracking  breaks large chains into smaller chains And this to increase the reaction area and this leads to a very speed process such as heating distillation
Thermal  - you heat large hydrocarbons at high temperatures (sometimes high pressures as well) until they break apart.  steam  - high temperature steam (1500 degrees Fahrenheit / 816 degrees Celsius) is used to break ethane, butane and naptha into ethylene and benzene, which are used to manufacture chemicals.  visbreaking  - residual from the distillation tower is heated (900 degrees Fahrenheit), cooled with gas oil and rapidly burned (flashed) in a distillation tower. This process reduces the viscosity of heavy weight oils and produces tar.  coking  - residual from the distillation tower is heated to temperatures above 900 degrees Fahrenheit until it cracks into heavy oil, gasoline and naphtha. When the process is done, a heavy, almost pure carbon residue is left ( coke ); the coke is cleaned from the cokers and sold.
[object Object]
[object Object]
Cooling ,[object Object],[object Object],[object Object]
Air cooler The big fans push the air to get through a large number of narrow tubes This tube are made of cupper and have aluminum fins to cooled quickly The length of this tubes approximately 13.5  m and it is 460  tube
storing #  Gaseous fuels  such as propane, stored and shipped in  liquid form under pressure in specialized railcars to distributors #  Liquid fuels  blending (producing automotive and aviation grades of gasoline, kerosene, various aviation turbine fuels, and diesel fuels, adding dyes, detergents, antiknock additives, oxygenates, and anti-fungal compounds as required). Shipped by barge, rail, and tanker ship. May be shipped regionally in dedicated pipelines to point consumers, particularly aviation jet fuel to major airports, or piped to distributors in multi-product pipelines using product separators called  pipeline inspection gauges

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Oil Refining

  • 2. E2 E1 E3 E4 E5 E6 E2 E5 Storage Kerosene Desalter Top pump around Top pump around Naphtha and gases Kerosene Reduced crude Light gas oil Heavy gas oil Reduced crude Heavy gas oil Light gas oil Bottom pump around Distillation tower Bottom pump around Furnace
  • 3.
  • 5.
  • 6. Crude path through shell-tube heat exchanger We use in this type for heating oil steam or a product Of refining process to save fuel observe that there are many types working with benzene–kerosine-solar
  • 7.
  • 8.
  • 9.
  • 10.
  • 11. Distillation tower Treating and Blending the Fractions Distillated and chemically processed fractions are treated to remove impurities, such as organic compounds containing sulfur, nitrogen, oxygen, water, dissolved metals and inorganic salts. Treating is usually done by passing the fractions through the following: a column of sulfuric acid - removes unsaturated hydrocarbons (those with carbon-carbon double-bonds), nitrogen compounds, oxygen compounds and residual solids (tars, asphalt) an absorption column filled with drying agents to remove water sulfur treatment and hydrogen-sulfide scrubbers to remove sulfur and sulfur compounds
  • 12.
  • 13.
  • 14.
  • 15. Thermal - you heat large hydrocarbons at high temperatures (sometimes high pressures as well) until they break apart. steam - high temperature steam (1500 degrees Fahrenheit / 816 degrees Celsius) is used to break ethane, butane and naptha into ethylene and benzene, which are used to manufacture chemicals. visbreaking - residual from the distillation tower is heated (900 degrees Fahrenheit), cooled with gas oil and rapidly burned (flashed) in a distillation tower. This process reduces the viscosity of heavy weight oils and produces tar. coking - residual from the distillation tower is heated to temperatures above 900 degrees Fahrenheit until it cracks into heavy oil, gasoline and naphtha. When the process is done, a heavy, almost pure carbon residue is left ( coke ); the coke is cleaned from the cokers and sold.
  • 16.
  • 17.
  • 18.
  • 19. Air cooler The big fans push the air to get through a large number of narrow tubes This tube are made of cupper and have aluminum fins to cooled quickly The length of this tubes approximately 13.5 m and it is 460 tube
  • 20. storing # Gaseous fuels such as propane, stored and shipped in liquid form under pressure in specialized railcars to distributors # Liquid fuels blending (producing automotive and aviation grades of gasoline, kerosene, various aviation turbine fuels, and diesel fuels, adding dyes, detergents, antiknock additives, oxygenates, and anti-fungal compounds as required). Shipped by barge, rail, and tanker ship. May be shipped regionally in dedicated pipelines to point consumers, particularly aviation jet fuel to major airports, or piped to distributors in multi-product pipelines using product separators called pipeline inspection gauges

Notas do Editor

  1. This illustrates that real flow-sheets are much more complicated than the idealised cases shown previously. The many exchangers are to heat up streams to the required temperature for distillation. The main heat input is from the furnace or fired heater shown. Also, as much heat as possible is recovered when the refined streams are cooled down. As if this were not complicated enough, many of the exchangers shown would actually be groups of exchangers.