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3D-­‐Prin)ng	
  :Opening	
  doors	
  to	
  endless	
  possibili)es	
  
	
  
Jacky’s	
  Business	
  Solu1ons	
  LLC,	
  
PO	
  Box	
  13745,	
  Dubai,	
  UAE	
  
Tel:	
  +971-­‐4-­‐2821822	
  
dpd@jackys.com,	
  www.jackys.com	
  
It	
  is	
  All	
  about	
  3D….	
  
• Tradi)onal	
  techniques	
  use	
  Subtrac1ve	
  Manufacturing	
  
•  Carving	
  out	
  a	
  model	
  from	
  a	
  given	
  volume	
  
• 3D	
  Prin)ng	
  is	
  a	
  form	
  of	
  Addi1ve	
  Manufacturing	
  	
  
•  Genera)ng	
  a	
  part	
  by	
  building	
  it	
  layer	
  by	
  layer	
  	
  
•  Automa)c	
  	
  construc1on	
  of	
  physical	
  objects	
  	
  
	
  	
  	
  	
  using	
  addi)ve	
  manufacturing	
  technology	
  
What	
  is	
  3D	
  Prin)ng	
  or	
  Rapid	
  Prototyping?	
  
How	
  Does	
  It	
  Work?	
  
3D	
  CAD	
  File	
  	
  
Save	
  as	
  “STL”	
  
3D	
  Prin)ng	
  Process	
   3D	
  Prototype	
  
Step	
  1	
  	
   Step	
  2	
   Step	
  3	
  
STL	
  (Standard	
  Triangula)on	
  Language)	
  	
  
•  The	
  standard	
  data	
  format	
  for	
  Rapid	
  Prototyping	
  industry	
  
•  Approximates	
  the	
  surfaces	
  of	
  a	
  solid	
  model	
  with	
  triangles	
  
3D	
  Prin)ng	
  /	
  Process	
  
•  3D CAD file
•  3D CAD SW
•  Made by
designer
STL File
•  3D CAD SW
•  “Save As” STL
Slicing of STL
•  Objet Studio
SW
•  Sliced to layers
Printing
•  3D printer
•  Layer upon layer
Where	
  Does	
  3D-­‐Prin)ng	
  Fit	
  In?	
  
•  The	
  world	
  of	
  design	
  is	
  ever	
  improving	
  and	
  changes	
  extremely	
  fast	
  
•  We	
  are	
  producing	
  more	
  designs	
  today	
  than	
  ever	
  before	
  
•  Why?	
  
•  Because	
  technology	
  permits	
  us	
  to	
  	
  	
  
•  Become	
  consumers	
  want	
  to	
  be	
  different	
  	
  
•  And	
  because	
  communica)on	
  is	
  now	
  at	
  the	
  )p	
  of	
  our	
  fingers	
  
Just	
  look	
  at	
  the	
  different	
  iPod	
  designs	
  over	
  the	
  years	
  
2012 (For now…)
The	
  World	
  of	
  Design	
  
•  The	
  below	
  graph	
  explains	
  what	
  is	
  currently	
  going	
  on	
  in	
  today’s	
  marketplace	
  
•  Mass	
  customiza)on	
  allows	
  customers	
  to	
  meet	
  par)cular	
  needs	
  at	
  a	
  premium	
  price	
  
The	
  World	
  of	
  Design	
  	
  
Today’s trend
•  And	
  its	
  everywhere…even	
  in	
  the	
  automo)ve!	
  Below	
  example	
  
•  Design	
  your	
  SMART…	
  
•  SMART	
  launches	
  user	
  design	
  contest	
  with	
  10,000+	
  designs	
  submiced	
  in	
  first	
  10	
  
days	
  
The	
  World	
  of	
  Design	
  	
  
Designing Validation Testing ManufacturingPrototyping
3D Printing of the CAD designs
Using 3D Printers
Wide	
  range	
  of	
  Applica)ons	
  
•  Tes)ng	
  	
  
•  Form,	
  Fit	
  and	
  Func)on	
  
•  Marke)ng	
  
•  Focus	
  Groups,	
  Exhibi)on,	
  Sales	
  tools	
  
•  Finishing	
  
•  Gluing,	
  Pain)ng,	
  Polishing,	
  Metal	
  coa)ng,	
  Chrome	
  pla)ng	
  
•  Molding	
  
•  Silicon	
  molding,	
  Injec)on	
  molding,Vacuum	
  forming,	
  rapid	
  tooling	
  
Form	
  test	
  
Fit	
  test	
  
Func)onal test
Designing	
   Valida1on	
   Prototyping	
   Tes1ng	
   Manufacturing	
  
Tes)ng	
  –	
  High	
  accuracy,	
  Material	
  variety	
  
Long	
  Term	
  –	
  Supply	
  Chain	
  Disrup1on	
  
•  3D	
  Printers	
  will	
  get	
  cheaper	
  &	
  start	
  to	
  print	
  
quicker	
  
•  They	
  are	
  already	
  star)ng	
  to	
  print	
  in	
  materials	
  like	
  
steel,	
  gold,	
  )tanium,	
  etc.	
  
•  They	
  will	
  print	
  not	
  only	
  prototype	
  but	
  finished	
  
spare	
  parts	
  	
  
•  This	
  cuts	
  out	
  the	
  need	
  for	
  warehousing	
  or	
  
shipping	
  spare	
  parts	
  
Objet	
  Polyjet
FDM	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  
Fused	
  Deposi1on	
  
Modeling
SLA	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  
Stereolithography
SLS	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  
Selec1ve	
  Laser	
  
Sintering
ZCORP	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  
3D	
  Prin1ng;	
  
Powder	
  Binding
Process	
  
UV	
  Cured	
  Jeced	
  
Photopolymer	
  
Fused	
  Extrusions	
  
Laser	
  Cured	
  
Photopolymer	
  
Laser	
  Sintered	
  Powder	
  
Liquid	
  binder	
  inkjet	
  
printed	
  onto	
  
powder	
  
Dual	
  Material	
   Excellent	
   N/A	
   N/A	
   N/A	
   N/A	
  
Transparent	
   Good	
   N/A	
   Good	
   N/A	
   N/A	
  
Overmolding	
   Good	
   N/A	
   N/A	
   N/A	
   N/A	
  
Build	
  Layer	
  
Thickness	
   .0006"	
  -­‐	
  .001"	
   .005"	
  -­‐	
  .013"	
   .001"	
  -­‐	
  .006"	
   .004"	
  -­‐	
  .006"	
   .004"	
  
Post	
  prin1ng	
   Water	
  Presure	
  
Soluble	
  support	
  
removal	
  
Post	
  Curing	
  and	
  
manual	
  grid	
  removal	
  
Air	
  Blow	
  
Air	
  Blow	
  and	
  
infiltra)on	
  
Example	
  
Materials	
  
Photopolymer	
  resins	
   ABS,	
  PC,	
  PC/ABS	
   Photopolymer	
  resins	
   Nylon,	
  Metals	
  
Plaster-­‐	
  Based	
  
Powder/	
  Liquid	
  
binder	
  
Manufacturer	
   Objet	
  
Stratasys,	
  HP	
  
(OEM),	
  Tier)me	
  
(China)	
  ,	
  3D	
  
Systems,	
  
MarkerBot,	
  PP3DP	
  
and	
  more…	
  
3D	
  Systems,	
  FormLabs	
  
EOS,	
  3D	
  Systems,	
  
Concept	
  Laser,	
  
Blueprint,	
  ExOne,	
  
Phenix	
  Systems,	
  
Renishaw	
  
3D	
  Systems,	
  
VoxelJet	
  
Thank	
  you!	
  
The	
  Power	
  to	
  Create	
  
Jacky’s	
  Business	
  Solu1ons	
  LLC,	
  
PO	
  Box	
  13745,	
  Dubai,	
  UAE	
  
Tel:	
  +971-­‐4-­‐2821822	
  
dpd@jackys.com,	
  www.jackys.com	
  

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3D Printing: Opening Doors to Endless Possibilities

  • 1.     3D-­‐Prin)ng  :Opening  doors  to  endless  possibili)es     Jacky’s  Business  Solu1ons  LLC,   PO  Box  13745,  Dubai,  UAE   Tel:  +971-­‐4-­‐2821822   dpd@jackys.com,  www.jackys.com  
  • 2. It  is  All  about  3D….  
  • 3. • Tradi)onal  techniques  use  Subtrac1ve  Manufacturing   •  Carving  out  a  model  from  a  given  volume   • 3D  Prin)ng  is  a  form  of  Addi1ve  Manufacturing     •  Genera)ng  a  part  by  building  it  layer  by  layer     •  Automa)c    construc1on  of  physical  objects            using  addi)ve  manufacturing  technology   What  is  3D  Prin)ng  or  Rapid  Prototyping?  
  • 4. How  Does  It  Work?   3D  CAD  File     Save  as  “STL”   3D  Prin)ng  Process   3D  Prototype   Step  1     Step  2   Step  3   STL  (Standard  Triangula)on  Language)     •  The  standard  data  format  for  Rapid  Prototyping  industry   •  Approximates  the  surfaces  of  a  solid  model  with  triangles  
  • 5. 3D  Prin)ng  /  Process   •  3D CAD file •  3D CAD SW •  Made by designer STL File •  3D CAD SW •  “Save As” STL Slicing of STL •  Objet Studio SW •  Sliced to layers Printing •  3D printer •  Layer upon layer
  • 7. •  The  world  of  design  is  ever  improving  and  changes  extremely  fast   •  We  are  producing  more  designs  today  than  ever  before   •  Why?   •  Because  technology  permits  us  to       •  Become  consumers  want  to  be  different     •  And  because  communica)on  is  now  at  the  )p  of  our  fingers   Just  look  at  the  different  iPod  designs  over  the  years   2012 (For now…) The  World  of  Design  
  • 8. •  The  below  graph  explains  what  is  currently  going  on  in  today’s  marketplace   •  Mass  customiza)on  allows  customers  to  meet  par)cular  needs  at  a  premium  price   The  World  of  Design     Today’s trend
  • 9. •  And  its  everywhere…even  in  the  automo)ve!  Below  example   •  Design  your  SMART…   •  SMART  launches  user  design  contest  with  10,000+  designs  submiced  in  first  10   days   The  World  of  Design    
  • 10. Designing Validation Testing ManufacturingPrototyping 3D Printing of the CAD designs Using 3D Printers
  • 11. Wide  range  of  Applica)ons   •  Tes)ng     •  Form,  Fit  and  Func)on   •  Marke)ng   •  Focus  Groups,  Exhibi)on,  Sales  tools   •  Finishing   •  Gluing,  Pain)ng,  Polishing,  Metal  coa)ng,  Chrome  pla)ng   •  Molding   •  Silicon  molding,  Injec)on  molding,Vacuum  forming,  rapid  tooling  
  • 12. Form  test   Fit  test   Func)onal test Designing   Valida1on   Prototyping   Tes1ng   Manufacturing   Tes)ng  –  High  accuracy,  Material  variety  
  • 13. Long  Term  –  Supply  Chain  Disrup1on   •  3D  Printers  will  get  cheaper  &  start  to  print   quicker   •  They  are  already  star)ng  to  print  in  materials  like   steel,  gold,  )tanium,  etc.   •  They  will  print  not  only  prototype  but  finished   spare  parts     •  This  cuts  out  the  need  for  warehousing  or   shipping  spare  parts  
  • 14. Objet  Polyjet FDM                                                                                 Fused  Deposi1on   Modeling SLA                                                                             Stereolithography SLS                                                                             Selec1ve  Laser   Sintering ZCORP                           3D  Prin1ng;   Powder  Binding Process   UV  Cured  Jeced   Photopolymer   Fused  Extrusions   Laser  Cured   Photopolymer   Laser  Sintered  Powder   Liquid  binder  inkjet   printed  onto   powder   Dual  Material   Excellent   N/A   N/A   N/A   N/A   Transparent   Good   N/A   Good   N/A   N/A   Overmolding   Good   N/A   N/A   N/A   N/A   Build  Layer   Thickness   .0006"  -­‐  .001"   .005"  -­‐  .013"   .001"  -­‐  .006"   .004"  -­‐  .006"   .004"   Post  prin1ng   Water  Presure   Soluble  support   removal   Post  Curing  and   manual  grid  removal   Air  Blow   Air  Blow  and   infiltra)on   Example   Materials   Photopolymer  resins   ABS,  PC,  PC/ABS   Photopolymer  resins   Nylon,  Metals   Plaster-­‐  Based   Powder/  Liquid   binder   Manufacturer   Objet   Stratasys,  HP   (OEM),  Tier)me   (China)  ,  3D   Systems,   MarkerBot,  PP3DP   and  more…   3D  Systems,  FormLabs   EOS,  3D  Systems,   Concept  Laser,   Blueprint,  ExOne,   Phenix  Systems,   Renishaw   3D  Systems,   VoxelJet  
  • 15. Thank  you!   The  Power  to  Create   Jacky’s  Business  Solu1ons  LLC,   PO  Box  13745,  Dubai,  UAE   Tel:  +971-­‐4-­‐2821822   dpd@jackys.com,  www.jackys.com