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Last class
More mechanical testing
Fracture toughness - pre-cracked specimen
Creep - constant load, elevated temperature
Fatigue - constant load, S/N curves, endurance limit
Fracture surfaces
Brittle vs. ductile
Crack origins, chevron markings
Beachmarks
Today
Atom arrangements in metals
Dislocations
Crystal structures of materials -
where are the atoms?
Polymers - mostly not crystalline
structure extremely complicated
Ceramic materials - complicated
many different types of atom arrangements
Metals - really simple - most have one of three types
Crystal structures of pure metals
Most pure metals exhibit one of three types
1. cubic close packing (ccp or A1)
2. hexagonal close packing (hcp or A3)
3. A2 (almost universally referred to by
the confusing notation 'bcc')
Crystal structures of pure metals
cubic close-packed (ccp)
close-packed plane of atoms
Crystal structures of pure metals
cubic close-packed (ccp)
ABCABC layer sequence close-packed plane of atoms
A
B
C
A
A
B
C
Crystal structures of pure metals
hexagonal close-packed (hcp)
Zn, Cd, Co, Ti, Zr…… close-packed plane of atoms
hexagon
Crystal structures of pure metals
hexagonal close-packed (hcp)
ABAB layer sequence close-packed plane of atoms
A
B
A
B
A
B
Fe, V, Cr, Mo, W, Ta……
Crystal structures of pure metals
A2 structure - so-called "bcc" metal structure
almost close-packed atom planes
some empty space
Dislocations
And now…the rest of the story (on plastic deformation)!
Mechanism of plastic deformation connected
with existence of defects in atom arrangement
known as dislocations
Ideally, atom arrangement within a crystal repeats
perfectly
Mistakes (defects) in repetition occur in reality
Dislocations
Situation is this:
strength of a material w/ no dislocations is
20-100 times greater than ordinary materials
Think of edge
dislocation as
extra plane of
atoms partially
inserted into
crystal
Dislocations
These things are real!
We can see them! (in an electron microscope)
Dislocation line
0.00001 cm
Dislocations
Move under a shear stress
Dislocations
Move under a shear stress
Dislocations
Move under a shear stress
Dislocations
Move under a shear stress
Dislocations
Move under a shear stress
Dislocations
Move under a shear stress
Dislocations
Permanent change in shape results
Dislocation has disappeared
Dislocations move along a slip plane
Dislocations
Watch a real one move!
Dislocations
If hundreds of thousands of dislocations move
through material, microscopic steps produced in
the surface as below
Dislocations - Initial overview
Material w/ NO dislocations is very strong
Dislocations weaken a material
But it cannot be deformed plastically
But dislocations make plastic deformation possible

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web 9-16-05 (1).ppt