E-brochure of Zaber & Zubair (HOME division), a unit of Noman Group - the largest textile company in Bangladesh. Please visit www.nomangroup.com for all bed & bath textile sourcing needs!
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Zaber & Zubair (Home) E-Brochure
1.
2. Our mission is to be leading & flexible manufacturer in
the home textile industry and satisfy the needs of our
customers.
Zaber & Zubair Fabrics Limited has successfully passed another
challenging year and turned towards its 12th year, which is the reflection
of dedicated team work with clear mission in mind.
Last 11 years everyone in this organization worked hard with delegation
of authority, true leadership of the management and developed Zaber &
Zubair as a successful organization that now ready to move forward with
more enthusiasm and better preparation to achieve bigger target in this
changing environment of global market.
I must admit that, this success came through the guidance and trust of
our each valuable customer around the world! I extend warm gratitude
along with our honest compliments to all of them.
Our mission is to be leading & flexible manufacture in the home textile
industry and satisfy the needs of our customers. Our commitment is to
cost effective production, with the compliance to the minimum requirement
of product standards. At the same time we ensure that Zaber & Zubair
complies with all legal, social and environmental requirements.
This year we have invested further for increasing on capacity by putting
more brand new machineries in spinning, weaving, processing and
stitching. To ensure that Zaber & Zubair safely disposes all its effluents,
we have also doubled the capacity of ETP. The employees are given
adequate trainings for their development in skills, personal safety and
environmental protection.
Zaber & Zubair is completely ready with enough capacity and adequate
human resources to face future challenges.
All the Best!
Md. Nurul Islam
Chairman
Noman Group.
2nd cover Page # 1
3. THEGROUP â Yasmin Spinning Mills Ltd. Spinning unit with 80,000 spindles.
â Sufia cotton Mills Ltd. Spinning unit with 50,000 spindles.
â Talha Spinning Mills Ltd. Spinning unit with 50,000 spindles.
â Zaber Spinning Mills Ltd. Spinning unit with 82,000 spindles.
â Zubair Spinning Mills Ltd. Spinning unit with 72,000 spindles.
â Noman Spinning Mills Ltd. Spinning unit with 66,000 spindles.
â Artex Fabrics Ltd. Largest warp knitted fabric manufacturers in South East Asia.
â Marium textile Mills Ltd. Producing a variety of synthetic fabrics
â Sufia Fabrics Ltd. Producing synthetic fabric for curtain and lace.
â Noman Textile Mills Ltd. Weaving unit with 185 Tsudakoma Airjet looms.
â Noman Weaving Mills Ltd. Weaving unit with 175 Toyota Air jet looms.
â Saad Saan Textile Mills Ltd. Weaving unit with 1230 Sulzer looms.
â Ismail Textile Mills Ltd. Weaving unit with 215 Tsudakoma Air jet looms
â Noman Composite Mills Ltd. Weaving unit with 270 Tsudakoma Air jet looms.
â Noman Home Textiles Weaving unit with 310 Airjet looms.
â Zarba Textile Mills Ltd. Weaving unit with 220 Airjet looms.
â Talha Fabrics Ltd. Weaving unit with 460 Aitjet looms.
â Noman Fashion Ltd. Dyeing, printing and finishing unit.
â Talha Tex Pro Ltd. Dyeing. printing and finishing unit.
â Zaber & Zubair Fabrics Ltd. Vertically integrated textile mills,
manufacturing home textile product &
exporting 100% to international market.
â Noman Fabrics Ltd. Vertically integrated textile mills,
manufacturing textile & garments product &
exporting 100% to international market.
â Zaber & Zubair Accessories Ltd. 100% export oriented accessories.
â Zubair & Brothers Ltd. Housing & Real Estate.
â Saad San Apperls Ltd. 100% Export Oriented Fashion Fabric Industry.
â Noman Terry Towel Mills Ltd. 100% Export Oriented Terry Towel, Yarn Dyeing & Twisting
Industry with 144 Nos. Terry Looms.(Under Construction).
In 1968 the footstep of Noman Group was established
by putting a trading company in Dhaka as its first
venture of business which eventually led the company
turn into manufacturing of textile products in 1975
with a vision of contributing the founderâs true leader-
ship for the well being towards the countryâs economy.
From then on, the business was expanded and diversi-
fied into many different manufacturing sectors of
textile products. At present The Noman Group has
become one of the largest textiles manufacturing
entities in Bangladesh with its 25 companies all
together of spinning of cotton and polycotton yarn,
manufacturing of various synthetic fabric, mesh
fabrics, warp knitting fabrics etc. Due to the diversifi-
cation and the continuation of investing into these 25
companies, has given a chance to offer large number of
employment opportunities and healthy contribution
towards the country's economy. The group has
currently given employment to 24000 people and the
total turnover of the group in the year of 2010 was
USD 580 million. Out of which, USD 290 million was
from exports.
Page # 3Page # 2
4. Zaber & Zubair Fabrics was incorporated in 1997 with a mission to grow up as an internationally recog-
nized home textile manufacturing company, by meeting day to dayâs market requirement and achieving
customersâ satisfaction.
Zaber & Zubair has commenced its commercial production from March 2000.
The manufacturing process of Zaber & Zubair is vertically integrated with Spinning, Weaving Printing &
Dyeing with complete Back Process including CAD Designing Studio, Sengeing & Desizing, Continuous
Bleaching Plant and Stitching Unit
The mill is located at Tongi, near to Dhaka, the capital city of Bangladesh.
The company has invested around US$ 350 million to set up the state of the art machineries to meet the
challenges of 21st centuryâs Textiles World.
The mill will have daily capacity of producing about 570,000 meters of finished fabrics or 110,000 sets of
various home textile products including bed linens, window furnishings, table and kitchen linen in 2011.
Due to the true leadership of the Management, highly skilled expatiates from various countries and 7,000
dedicated and hard working employees; Zaber & Zubair has crossed over US$ 725 million of exports till
2010.
Page # 5Page # 4
5. U A L I T Y P O L I C YZaber & Zubair Fabrics is committed to satisfy customer expectations and needs and striving for
excellence and continual improvement by providing quality products and services confirming
fully to customers' regulatory and internal requirements. This, in turn ensures our continuing
growth and success in the global market.
We will achieve our goals by establishing and maintaining an effective and efficient Quality Man-
agement System, through which our corporate and departmental objectives and targets are estab-
lished and our measured performance is routinely evaluated. Attaining the required label of quality
in our Textile Product and support services is an integral part of all our day to day activities and
must remain the focus of our attention at the times. Each member of our team is accountable for
ensuring conformance to our written procedures, and contributing towards continually improve-
ment our overall performance.
We believe, opportunity for improvement is always there. Zaber is not only
concentrated to improving its quality and service, the management also have the
intension to improve and maintain international standards in working, social &
environmental aspects in an acceptable level.
A dedicated compliance team, with close monitoring of management people
maintains all the working conditions, social & environmental requirements of
local authority as well as customers' code of conducts. Zaber maintains one of
the largest ETP (Effluent Treatment Plant) of a capacity of approx. 360 m3 per
hour with technical support from a European company to treat the entire used
water of different chemical process.
As a result of the effort Zaber achieved recognition of many international bodies
as well as customers' acceptance through third party audits. The remarkable
achievement of the companies are :
â ISO 9001:2000 (audited by URS)
â BRC Global Standard Consumer Product
(by British Retail Consortium) (audited by SGS, Pakistan)
â Oeko-Tex (by Testex)
â BSCI (Business Social Compliance Initiative) (audited by SGS)
â SMETA Audit /SEDEX Member
â Several audits on ETI (Ethical Trade Initiative) base code by
different third party audit companies.
Following standards are under implementation and will be audited within 2011
â ISO 14001 (audit by URS)
The company is also audited and approved by many customers through third party
auditor according to their code of conducts.
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6. The new setup of Printing & Dyeing facility is going to be equipped with :
Pre - Treatment
1 Continuous Bleaching Goller Germany 1.8 m
2 Mercerizing Goller Germany 1.8 m
Printing
2 Rotary Printing J-Zimmer Austria 2.8 m
Dyeing
1 Thermosol Monforts Germany 1.8 m
1 Pad Steam Goller Germany 1.8 m
Finishing
3 Stenter Monforts Germany 1.8 m
1 Washing Goller Germany 1.8 m
1 Sanforizing Monforts Germany 1.8 m
At Zaber & Zubair the dyeing unit is completely integrated from back
process to finishing. The set up of wide range of machineries facilitate
us to produce finest solid colors fabrics from the ranges of light to
medium and dark. The unit is well equipped to continuous process of
fine quality high value products like sateen, dobby, jacquard, waffles,
voiles, half panama, twill, duck in 100% cotton and poly cotton made
from long staple fibers.
SOLIDS
Page # 9Page # 8
EXPANSION PLAN
7. With upto 2.8 meter width rotary printing
machines of 12, 16, 20 & 26 color facilities
& Flat Bed Printing, Zaber & Zubair prints
on an average 235,000 meters in a day. All
the machines are from Zimmer, Austria.
Guaranteed quality of fabrics is provided
by an un-interrupted process flow backed
by our state-of-the-art laboratory enforcing
the strictest of quality standards.
With this printing facility,
Zaber & Zubair is capable for
both pigment & reactive
prints in rotary & flat bed.
PRINTS
Page # 11Page # 10
9. WINDOWS KITCHEN LINENSZaber & Zubair is into a wide
range of window treatment.
Apart from different type of
curtain like Loop, Lined, Tab
Top, Header Channel, Eyelet,
we are producing different
kind of embellished curtain as
well i.e. embroidered, piped,
laced and many other.
As a part of this, Zaber is
producing specialized fabric
for curtain. Half Panama, Slub
yarn, Voile, Twill, Jacquard,
Duck, higher count sateen and
many type of heavier weight
curtain fabrics are in range.
Apron, Oven Mit, Gloves, Pot Holder,
Table Cloth, Place Mat, and Napkin is in
regular product range.
Specialized fabrics are been woven and
different fabric treatments are been
arranged for this type of products.
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10. SPINNINGOne of the strong spinning bases in the country equipped with brand
new state of art machineries strongly back up the entire process.
Well-organized spinning units have a capacity for constantly checking
quality standard and a distinctive product variety.
The group has six spinning mills that contains 400,000 spindles and
produces 210,000 kgs yarn daily.
Zaber & Zubair Fabrics has 1231 shuttle-less SULZER & 1835 Airjet
looms. Wider width loom includes 320 dobby machines producing
570,000 meters of fabric in a day. This is one of the strength of the
company and biggest among the similar trade throughout the country.
247 Air Jet looms are expected to be in operation by August 2012 that
will add another 80,000 meters of fabric.
In total the mill will have the capacity of producing 650,000 meters of
fabric per day by end of 2012.
With this strong backup of weaving unit, Zaber is capable to produce
lower till higher thread count in plain & sateen weave fabric using single,
double and four pick insertion, twill, half panama, voile & different types
of dobby patterns.
WEAVING
Page # 17Page # 16
11. Pre - Treatment
4 Singeing / De-sizing Osthoff Germany 2.8m-3.2m
3 Continuous Bleaching Goller, Brugman Germany, Holland 2.8m-3.2m
2 Mercerizing Brugman, Goller Holland, Germany 3.2m
Printing & Dyeing
5 Rotary Printing (12-16-20-26 Col) J-Zimmer Austria 1.6m-3.2m
3 Coupon J-Zimmer Austria 2.8m
1 Flat Bed Printing J-Zimmer Austria 3.2m
2 Thermosol Kuster, Aztec, Monforts Germany, U.S.A 3.2m
2 Pad Steam Babcock Germany 3.2m
1 IR Stenter Monforts Germany 3.2m
Finishing
6 Curing Stork, Arioli, Babcock Holland, Italy, Germany 2.8m-3.2m
13 Stenter Babcock, Monforts Germany 2.8m-3.2m
2 Washing Brugman Holland 3.2m
2 Calendar Ramisch Guarneri Italy 2.8m-3.2m
2 Sanforizing Monforts Germany 3.2m
1 Peaching Karu Italy 1.8m
1 Steaming Arioli Germany 3.2m
Raising (Flannel)
6 Brushing Machine Sucker Muller Germany 3.2m
STITCHING
A dedicated workforce of 2500 highly skilled workers enable our stitching unit to
process 103,000 Bed Sets, 6,000 Pairs Curtain & 1000 quilted comforter a day.
Current Production lines includes Quilt Cover, Valance Sheet, Curtain, Flat & Fitted
Sheet, Pillowcase, Decorative Pillows and Comforter to meet customer demands.
Also the unit is capable to produce a wide range of high quality embellished products of
various attachments like trim, lace, piping and many others.
Page # 19Page # 18
12. LABORATORY
With a well furnished in-house laboratory,
Zaber & Zubair is capable to do most of the
common tests that a customer looks for. i.e;
HVI Spectrum for raw cotton testing
Count & Imperfection of Yarn through Uster Tester
Washing Dimensional Changes
Colorfastness to Light
Colorfastness to Rubbing
Colorfastness to Washing
Colorfastness to Water
Resistant to Pilling
Abrasion Resistant
Fabric Weight
Appearance after wash
Tear Strength
Tensile Strength
Seam Slippage
Formaldehyde Content
PH
Color comparison through spectro photo meter
Dye Padder for lab dip
Dryer & Stenter for chemical testing
Design Department of Zaber & Zubair Fabrics includes
both CAD and Manual designing section with 7 CAD
Stations, 2 Drum Plotter, 2 Auto Film Processors,
Large format scanner & Laser Engraving.
An expert team of designers create the design with
professional touch. Apart from that, Zaber & Zubair
have a collection of their own designs. Keeping in
mind the trends and changes of taste in different
market; we buy designs from renowned International
Studios to support our customers.
"Quality concern for everyone" is philosophy for professional workforce at
Zaber & Zubair Fabrics. Quality control procedures are carried out at every
stage during production. From selection of cotton, spinning, weaving, printing,
stitching and packaging of final product, each process is scrutinized and
controlled to the market's individual quality standards. Keen commercial
thinking and ever mindful of the exacting specifications and requirements of
international standards, as well as crucial balance between the quality and
value of customersâ satisfaction.
3rd CoverPage # 20