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16 February 2017
PRESERVATION OF MEAT USING HIGH
PRESSURE PROCESSING
Major Advisor
DR. SATHU T
ASSISTANT PROFESSOR
DEPARTMENT OF LIVESTOCK
PRODUCTS TECHNOLOGY
ATHIRA PRAKASH
(14-MVM-06)
Outline
o Introduction
o History
o Working principle
o Effect on various physico-chemical characters of meat
o Product wise application of HPP
o Major HPP industries in the World
o Major HPP industries in India
o Conclusion
o References
16 February 2017 1
Introduction
 Process of treating and handling food to stop or slow
down food spoilage, loss of quality, edibility, or
nutritional value and thus allow for longer food storage.
 Various methods –
I. Using chemicals and microbes
II. By controlling water
III. Using heat and energy
16 February 2017 2
History
 Technology by which a product is statically
treated at or above 100 MPa by means of a
liquid transmitter (Simonin et al., 2012)
 First studied by Hite et al. (1899)
 High acid jam – April 1990 - Japan
 Process temperature can be specified from
below 0 °C (to minimize any effects of
adiabatic heat) to above 100 °C (FDA)
 Exposure time ranges between millisecond
pulse to about 20 min.
16 February 2017 4
(Pic. Source : Elamin et al., 2015)
WORKING PRINCIPLE
 3 principles –
 Le Chatelier’s principle
 Principle of microscopic ordering
 Isostatic principle
 2 types – direct and indirect
16 February 2017 5
Direct pressure
16 February 2017 6
(Pic. Source : Yordanov and Angelova, 2010)
Indirect pressure
16 February 2017 7
(Pic. Source : Yordanov and Angelova, 2010)
Processing
16 February 2017 8
pic source : Hiperbaric
Effect on raw meat tenderization
and texture:
 Pre rigor high pressure treatment – shortening of muscle and
improved tenderness after cooking. (Macfarlene, 1973)
 Disruption of sarcoplasmic reticulum membrane – increased
cytosolic Ca2+ ( Okomoto et al., 1995)
 Also activation of enzymatic systems – calpains and cathepsins.
(Kubo et al., 2002; Homma et al., 1996)
 Activation of cytosolic proteinase complex – proteosome (Rivett,
1993)
16 February 2017 9
Mean shear force value of HPP
treated pork loins
16 February 2017 10pic source : Smit et al, 2010
Shear force value of HPP treated
beef cuts
16 February 2017 11
Control average shear
force (lbs)
Test average shear force
(lbs)
Eye of the round 9.215 7.255
Rib eye 6.66 3.545
Strip 8.78 3.125
Tenderloin 4.715 2.635
Top round 9.03 4.465
Average 7.68 4.21
Effect on water retention and
texture of meat products
 High pressure treatment of cooked sausages at 500 MPa and
65 ◦C gives less firm, more cohesive products (Mor-Mur and Yuste,
2003).
 High-pressure treatment of meat batters before cooking gives
rise to more elastic gels (Iwasaki et al., 2006) and low cooking
loss (Sikes et al., 2009)
 Increased water holding capacity (Carballo et al., 1997)
 Depends on product composition (Iwasaki et al., 2006)
16 February 2017 12
Drip loss in HPP treated pork loins
16 February 2017 13pic source : Smit et al, 2010
Cooking yield in HPP treated turkey
16 February 2017 14
pic source : Smit et al, 2010
Effect on microbial inactivation
16 February 2017 15
(Pic. Source : Hiperbaric)
Microbial inactivation cont..
 Cell membrane alterations are probably the
main cause of cell death (Patterson, 2005)
 Ribosome dissociation has also been shown
to limit cell viability at high pressure (Abe,
2007)
 Yeasts and moulds are more pressure-
sensitive than are bacterial vegetative cells
(Patterson, 2005)
 Relatively moderate pressure levels (200 to
300 MPa) are sufficient (Gamble et al., 1998)
16 February 2017 16
Microbial inactivation Cont..
 Not effective against spore forming
bacteria – require pressure –
temperature combination.
 High pressure – damage virus
envelope (Hogan et al., 2005)
 Prions – pressure resistant (Taylor,
1999)
 Also depends on stage of growth –
stationary phase more pressure
resistant (McClements et al., 2001)
16 February 2017 17
(pic source : Hiperbaric)
High-pressure effects on colour
 Increase in L* is observed
(Beltran et al., 2004)
 Observed as a lightening effect
(Beltran et al., 2004)
 Due to myoglobin denaturation
and/or haeme displacement or
release. (Carlez et al., 1995)
16 February 2017 18
pic source : Tintchev et al, 2010
Effect of HPP on meat colour of various
species
16 February 2017 19
pic source : Hiperbaric
High pressure effects on aroma and
taste
 No significant changes in the raw aroma profile
(Schindler et al., 2010)
 Reduce the content of volatile compounds from
Maillard reaction (Campus et al., 2008).
 Increases the overall autolytic activity of raw meat and
leads to a higher concentration of free amino acids
(Ohmori et al., 1991).
16 February 2017 20
Sensory score card of HPP treated
chicken sausage
16 February 2017 21
Effect on oxidation of meat
 No role in oxidation up to 200 Mpa
 pro-oxidant effect start between 200 – 400 Mpa.
 GC-MS studies – presence of hexanal, octanal and
nonanal compounds.
 Development of pressed-over-flavour (Wiggers et al.,
2004)
16 February 2017 22
HPP effect in oxidation of chicken
breast
16 February 2017 23
pic source : Wiggers et al, 2004
Product wise application of HPP
16 February 2017 24
(pic source : Campus, 2010)
HPP products
16 February 2017 25
Major HPP industries in the world
16 February 2017 26
HPP industries in India
16 February 2017 27
conclusion
 A promising method of preservation without
compromising the sensory and nutritional characteristics
of food.
 Addition of antioxidants improves the effectiveness of
method.
 High pressure processing combined with high temperature
and improve the microbial safety of meat and meat
products.
16 February 2017 28
Reference
 Andres, A., Adamsen, C., Møller, J., Ruiz, J. and Skibsted, L. 2006. High-
pressure treatment of dry-cured Iberian ham. Effect on colour and oxidative
stability during chill storage packed in modified atmosphere. Eur. Food Res.
Technol. 222(5):486–91.
 Aymerich, T., Picouet, P.A. and Monfort, J.M .2008. Decontamination
technologies for meat products. Meat Sci. 78:114–129
 Bouton, P.E., Ford, A.L., Harris, P.V., Macfarlane, J.J. and O’Shea J.M. 1977.
Pressure-heat treatment of post rigor muscle: effect on tenderness. J. Food Sci.
42(1):132–5
 Cheftel J.C. 1995. Review: High Pressure, Microbial Inactivation and Food
Preservation. Food Sci. Technol. Int. 1: 75-90
 FDA. 2013. Food Code. U.S Public Health Services, Food and Drug
Administration, College Park, USA pp: 44
16 February 2017 29
 Heremans, K. 2003. Ultra high pressure treatments of foods, Kluwer Academic
Plenum Publishers, New York, 23-51
 Horgan, D.J. and Kuypers, R. 1983. Effect of high-pressure on the regulation of
phosphorylase-activity in pre-rigor rabbit muscle. Meat Sci. 8(1): 65–77
 Koohmaraie M. 1994. Muscle proteinases and meat ageing. Meat Sci. 36(1–
2):93–104.
 Locker, R.H. 1960. Degree of muscular contraction as a factor in tenderness of
beef. J Food Sci. 25(2):304–7
 Macfarlane, J.J. 1973. Pre-rigor pressurization of muscle: effects on pH; shear
value and taste panel. J. Food Sci. 38(2):294–298
 Marcos, B., Kerry, J.P. and Mullen, A.M. 2010. High-pressure-induced changes
on sarcoplasmic protein fraction and quality indicators. Meat Sci. 85(1):115–20
16 February 2017 30
16 February 2017

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High Pressure Processing for Preservation of Meat

  • 1. 16 February 2017 PRESERVATION OF MEAT USING HIGH PRESSURE PROCESSING Major Advisor DR. SATHU T ASSISTANT PROFESSOR DEPARTMENT OF LIVESTOCK PRODUCTS TECHNOLOGY ATHIRA PRAKASH (14-MVM-06)
  • 2. Outline o Introduction o History o Working principle o Effect on various physico-chemical characters of meat o Product wise application of HPP o Major HPP industries in the World o Major HPP industries in India o Conclusion o References 16 February 2017 1
  • 3. Introduction  Process of treating and handling food to stop or slow down food spoilage, loss of quality, edibility, or nutritional value and thus allow for longer food storage.  Various methods – I. Using chemicals and microbes II. By controlling water III. Using heat and energy 16 February 2017 2
  • 4. History  Technology by which a product is statically treated at or above 100 MPa by means of a liquid transmitter (Simonin et al., 2012)  First studied by Hite et al. (1899)  High acid jam – April 1990 - Japan  Process temperature can be specified from below 0 °C (to minimize any effects of adiabatic heat) to above 100 °C (FDA)  Exposure time ranges between millisecond pulse to about 20 min. 16 February 2017 4 (Pic. Source : Elamin et al., 2015)
  • 5. WORKING PRINCIPLE  3 principles –  Le Chatelier’s principle  Principle of microscopic ordering  Isostatic principle  2 types – direct and indirect 16 February 2017 5
  • 6. Direct pressure 16 February 2017 6 (Pic. Source : Yordanov and Angelova, 2010)
  • 7. Indirect pressure 16 February 2017 7 (Pic. Source : Yordanov and Angelova, 2010)
  • 8. Processing 16 February 2017 8 pic source : Hiperbaric
  • 9. Effect on raw meat tenderization and texture:  Pre rigor high pressure treatment – shortening of muscle and improved tenderness after cooking. (Macfarlene, 1973)  Disruption of sarcoplasmic reticulum membrane – increased cytosolic Ca2+ ( Okomoto et al., 1995)  Also activation of enzymatic systems – calpains and cathepsins. (Kubo et al., 2002; Homma et al., 1996)  Activation of cytosolic proteinase complex – proteosome (Rivett, 1993) 16 February 2017 9
  • 10. Mean shear force value of HPP treated pork loins 16 February 2017 10pic source : Smit et al, 2010
  • 11. Shear force value of HPP treated beef cuts 16 February 2017 11 Control average shear force (lbs) Test average shear force (lbs) Eye of the round 9.215 7.255 Rib eye 6.66 3.545 Strip 8.78 3.125 Tenderloin 4.715 2.635 Top round 9.03 4.465 Average 7.68 4.21
  • 12. Effect on water retention and texture of meat products  High pressure treatment of cooked sausages at 500 MPa and 65 ◦C gives less firm, more cohesive products (Mor-Mur and Yuste, 2003).  High-pressure treatment of meat batters before cooking gives rise to more elastic gels (Iwasaki et al., 2006) and low cooking loss (Sikes et al., 2009)  Increased water holding capacity (Carballo et al., 1997)  Depends on product composition (Iwasaki et al., 2006) 16 February 2017 12
  • 13. Drip loss in HPP treated pork loins 16 February 2017 13pic source : Smit et al, 2010
  • 14. Cooking yield in HPP treated turkey 16 February 2017 14 pic source : Smit et al, 2010
  • 15. Effect on microbial inactivation 16 February 2017 15 (Pic. Source : Hiperbaric)
  • 16. Microbial inactivation cont..  Cell membrane alterations are probably the main cause of cell death (Patterson, 2005)  Ribosome dissociation has also been shown to limit cell viability at high pressure (Abe, 2007)  Yeasts and moulds are more pressure- sensitive than are bacterial vegetative cells (Patterson, 2005)  Relatively moderate pressure levels (200 to 300 MPa) are sufficient (Gamble et al., 1998) 16 February 2017 16
  • 17. Microbial inactivation Cont..  Not effective against spore forming bacteria – require pressure – temperature combination.  High pressure – damage virus envelope (Hogan et al., 2005)  Prions – pressure resistant (Taylor, 1999)  Also depends on stage of growth – stationary phase more pressure resistant (McClements et al., 2001) 16 February 2017 17 (pic source : Hiperbaric)
  • 18. High-pressure effects on colour  Increase in L* is observed (Beltran et al., 2004)  Observed as a lightening effect (Beltran et al., 2004)  Due to myoglobin denaturation and/or haeme displacement or release. (Carlez et al., 1995) 16 February 2017 18 pic source : Tintchev et al, 2010
  • 19. Effect of HPP on meat colour of various species 16 February 2017 19 pic source : Hiperbaric
  • 20. High pressure effects on aroma and taste  No significant changes in the raw aroma profile (Schindler et al., 2010)  Reduce the content of volatile compounds from Maillard reaction (Campus et al., 2008).  Increases the overall autolytic activity of raw meat and leads to a higher concentration of free amino acids (Ohmori et al., 1991). 16 February 2017 20
  • 21. Sensory score card of HPP treated chicken sausage 16 February 2017 21
  • 22. Effect on oxidation of meat  No role in oxidation up to 200 Mpa  pro-oxidant effect start between 200 – 400 Mpa.  GC-MS studies – presence of hexanal, octanal and nonanal compounds.  Development of pressed-over-flavour (Wiggers et al., 2004) 16 February 2017 22
  • 23. HPP effect in oxidation of chicken breast 16 February 2017 23 pic source : Wiggers et al, 2004
  • 24. Product wise application of HPP 16 February 2017 24 (pic source : Campus, 2010)
  • 26. Major HPP industries in the world 16 February 2017 26
  • 27. HPP industries in India 16 February 2017 27
  • 28. conclusion  A promising method of preservation without compromising the sensory and nutritional characteristics of food.  Addition of antioxidants improves the effectiveness of method.  High pressure processing combined with high temperature and improve the microbial safety of meat and meat products. 16 February 2017 28
  • 29. Reference  Andres, A., Adamsen, C., Møller, J., Ruiz, J. and Skibsted, L. 2006. High- pressure treatment of dry-cured Iberian ham. Effect on colour and oxidative stability during chill storage packed in modified atmosphere. Eur. Food Res. Technol. 222(5):486–91.  Aymerich, T., Picouet, P.A. and Monfort, J.M .2008. Decontamination technologies for meat products. Meat Sci. 78:114–129  Bouton, P.E., Ford, A.L., Harris, P.V., Macfarlane, J.J. and O’Shea J.M. 1977. Pressure-heat treatment of post rigor muscle: effect on tenderness. J. Food Sci. 42(1):132–5  Cheftel J.C. 1995. Review: High Pressure, Microbial Inactivation and Food Preservation. Food Sci. Technol. Int. 1: 75-90  FDA. 2013. Food Code. U.S Public Health Services, Food and Drug Administration, College Park, USA pp: 44 16 February 2017 29
  • 30.  Heremans, K. 2003. Ultra high pressure treatments of foods, Kluwer Academic Plenum Publishers, New York, 23-51  Horgan, D.J. and Kuypers, R. 1983. Effect of high-pressure on the regulation of phosphorylase-activity in pre-rigor rabbit muscle. Meat Sci. 8(1): 65–77  Koohmaraie M. 1994. Muscle proteinases and meat ageing. Meat Sci. 36(1– 2):93–104.  Locker, R.H. 1960. Degree of muscular contraction as a factor in tenderness of beef. J Food Sci. 25(2):304–7  Macfarlane, J.J. 1973. Pre-rigor pressurization of muscle: effects on pH; shear value and taste panel. J. Food Sci. 38(2):294–298  Marcos, B., Kerry, J.P. and Mullen, A.M. 2010. High-pressure-induced changes on sarcoplasmic protein fraction and quality indicators. Meat Sci. 85(1):115–20 16 February 2017 30