1. -Vinay Ramkrishna Sawant
Under the guidance of
Inplant Project
Report

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Some Facts
1. Founded more than 150 years ago
2. Benefit customers in 190 countries
3. Employing some 440,000 people.
4. Spends 25 million a day on R & D.
5. Innovations averaging 18 a day.
6. Annual investment of about 10% of the
turnover is done on R & D

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Siemens Kalwa works
Most important Business Center for Siemens India
40% of the employees of Siemens India working in Kalwa.
contributing almost 45% of the total production of Siemens in India.
Manufacturing unit.
 MOTOR (WMOT).
 SWITCHBOARD (WSWB).
 SWITCHGEAR (WSGR).

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Motor (Departments)
 Business Administration.
 Sales & Marketing.
 Product Development.
 Process Planning.
 Vendor development
 Strategic Purchase.
 Logistic.
 Quality Inspection.
 Assembly.
 Quality Testing.
 Packaging.

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Product Development
 Two main Departments Mechanical & Electrical.
 Product related technical support to other departments.
 Translation of German drawings.
 Distribution of drawings to various departments.
 Can make the Changes in German Drawings as per the requirements

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Assignments
&
Project

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Lending Library System
In our department there are around 450 books and magazines
which are referred by the design engineers But many of the times they
have to waste their time in searching the proper book as it does not have
its own place and position.
To resolve this problem I have implemented this Lending
Library System

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Why ?
 To locate various books.
 To check their status.
 To track their moment.
 It also comes under the 5S in Drive technology audit.

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How ?

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Main table (Design View)

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Main form (Design View)

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Main database table

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Popup Form (Additional info about book)

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Reports by Individual Borrower

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Report by their categories

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Change in look

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Advantages
 We can Maintain the library database in digital format.
 Easy to track the book.
 Easy to locate the book.

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Status
 Available to use from February 2014.

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Cost Reduction Of Sensor pad Endshield
Description:-
Sensor Pad is placed on the endshield. It helps to locate the triaxial
sensor. Sensor pad is placed on both the sides i.e. on AS (driving
end), BS (non-driving end).
Application :-
It helps to to locate the SPM sensors
Change
This part is made by fabrication then the suggestion was made to do this
by casting.

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Adaptor

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Endshield

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Cost Calculations:-
When the Part is made of Mild Steel then the total cost along with
Sensor pad component and machining goes to approx Rs 9,946 /-
When the Part is Made of Cast iron then the total cost along with
component and machining Excluding Pattern cost goes to approx
Rs 4,066/-
According to Last year order along with sensor pad for specific frame
was 5 Nos.
Total Machining Cost of MS adaptor would be = Rs 49,730/-
Total Machining Cost of CI adaptor would be = Rs 20,330/-
Total Saving = Rs 29,400/-
Total Pattern Modification Cost = Rs 5,586/-
Total NET Profit = Rs 23,814/-

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Without pattern

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Net Profit

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Engineering Change Number

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Why
To make changes in official Document.
It Gives Reference to the change

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Reasons
 Previously it is made in Text format where it has to be edit line by line
which takes so much of time to complete the single ECN form
 it makes the user annoyed.
 We wont be able to get the data in digital format
 For single ECN paper we have to search it in the Number of files
which is time consuming.

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Main Form

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Before

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After

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Finally it comes to cost & time…..
Previously to fill single form in text format it takes time = 17 minutes*
Same form in this system can take time = 7 minutes*
So total time saved = 10 minutes per ECN
ECN done in between April 13 to April 14 = 326
Total time saved = 3260 Minutes
= 54.3 Hours
1 Engineering hour Cost = Rs.5500/-
Total profit per year = Rs. 2,98,650/-
* Denotes average time considering standard ECN

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Advantages.
 Easy to fill up the form.
 Well arranged form view.
 Easy to maintain the data in digital format.
 It can save Engineering hours.
 It is User friendly.
 We can add attachments to it.
 We can link up with SAP.

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Status
Available for trial use from May 2014

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Thank You !