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Vanilla fragrans
Family – Orchidaceae
History of vanilla
Vanilla - the source of natural vanillin.
Origin- North eastern Mexico.
vanilla beans were combined with cacao and made a tasty drink.
For eighty years this special beverage was only enjoyed by the
nobility and the very rich.
vanillin was isolated from vanilla pods.
History of vanilla
Today vanilla is grown in,
❖ Madagaskar,
❖ Indonesia,
❖ Mexico,
❖ Thahiti
and few other countries
including Sri Lanka as a
commercial crop.
Products and Uses
❖ Vanillin is the
main product
extracted from
vanilla.
Products and Uses
❖ It is used as a
flavour ingredient
in confectionery
industry.
Products and Uses
❖ It is used as a
flavor
ingredient in
perfumery
Industry.
Products and Uses
❖ It is used as a flavor
ingredient in
pharmaceutical
Industry.
Major growing areas in Sri Lanka
❖ In Sri Lanka vanilla is mainly
confined as a home garden
crop grown in mid and low
country wet zone. Total
extent is less than 100ha.
Major growing areas in Sri Lanka
❖ Kandy, Nuweraeliya,
❖ Matale and Kegalle
ditricts.
Varieties
❖No specific varieties
have been identified in
Sri Lanka and planting
material is taken from
traditionally grown
vines.
Soil and Climatic requirements
❖Soil
❖High fertile well
drained loamy soils
are preferable.
❖Soils should be rich
in organic matter.
Soil and Climatic requirements
❖Climate
0
Altitude - Vanilla performs well up to 1000m above the
mean sea level.
Temperature – 21-32 C is suitable. But Vanilla performs
well at 27 C
0
Rainfall – 2000-2500 mm. But 2-3 months dry spell is needed for
flower initiation.
Shade- 70%-75% shade-shade trees-
mara,sabukku,erabadu.
0
Crop establishment
Planting material
Factors to be considered when selecting proper
vines
❖Vines should have succulent leaves
❖Vines should not have any pest and disease
problems
❖Quick growth should be there.
❖High yielding ability.
Crop establishment
Planting material
Vegetative
methods are
practiced.
Cuttings, 3’-
4.5’ (1-1.5m)
in size, are
obtained from
selected
mother vines.
3’-4.5’ (1-1.5m)
Crop establishment
Planting material
Lower end of the cuttings
should be closer to the node
and 3-4 leaves should be
removed from the lower
end.
Crop establishment
Planting material
To induce buds cuttings
should be hanged on a
support for about 7
days. Cuttings from
flowering vines and
from harvested vines
should not be taken.
Field Planting
❖ Vanilla is a shade loving plant hence
live support trees are used to
provide adequate shade (50-60%).
❖ Glyricidia is the most suitable shade
tree and support trees should be
established at least six months
before planting vanilla.
Field Planting
❖ Spacing – 3m x 1.5 m (10’ x 5’)
(2000 cuttings / ha)
3m
1.5m
Field Planting
❖ Planting should be done with
the on set of rain. Loosen the
soil around the base of
support up to 8’’ deep in and
area of about 2’ in diameter.
Then
3m
1.5m
2’diameter.
8’’ deep
Field Planting
Then add 2-3 basket of organic
manure. Make a furrow 10 (4’’) deep
(from support tree and across the
surface of planting pit.) and place
the cutting horizontally in the furrow
leaving 3 cm from lower cut end
jutting out into air .
Field Planting
Cuttings should be buried firmly with
upturned soil. The upper end of the
cutting is tied up on to the support
tree and mulching should be done
up to thickness of 7.5 – 15 cm using
decayed organic matter.
Crop management
When cuttings start to grow
emerging axial buds should
be trained to turn vines to
grow upward direction.
Training of vines -
Crop management
When vines reach top of the
support tree they should be
allowed to droop.
Training of vines -
Crop management
When reached to ground let
them to grow on soil further 30 -
45 cm (1-1.5’) and then curl the
stem upwards and allow the
buds to grow up again on the
support tree.
Training of vines -
Crop management
This process should be
repeated until vines form
several loops.
Ground area of loops should
be covered with organic
manure.
Training of vines -
Crop management
This process should be
repeated until vines form
several loops.
Ground area of loops should
be covered with organic
manure.
Training of vines -
Crop Management
Stimulate flowering –
❖To get the maximum number of
flowers flowering should be induced
artificially.
❖ Usually this practice is done in
December –January 4 month before
flowering.
.
Crop Management
Stimulate flowering –
❖For that 5-7 nodes are removed from
the tip of drooped matured
branches.
Crop Management
Stimulate flowering –
❖Then it removes the apical
dominance and activate the axillary
buds to initiate flowering.
Crop Management
Stimulate flowering –
❖To get 70-80% sunlight shade trees
too should be pruned. Shade should
be 20-30%.
Crop Management
Manuring-
❖Usually artificial fertilizer is not
applied to vanilla but organic
fertilizer is essential.
❖Compost should be applied at the
beginning of each rainy season.
Crop Management
Manuring-
❖Plants should be mulched at least
once in six month with dry or fresh
leaves and lopping of shade trees.
Usually flowers come
out in April-/ May
period and flowers are
small lily like, greenish-
yellow in colour.
Crop Management
Pollination-
In vanilla artificial
pollination is
essential as the
natural pollination
rarely produce pods.
Crop Management
Pollination-
There are about 20 flowers in
a raceme.
Usually, only one flower in a
raceme opens in a day, with
the entire flowering period of
the raceme lasting an average
of 24 days.
Crop Management
Pollination-
The flower opens in the
morning and closes in the
afternoon, never to re-
open. If it is not
pollinated, it will shed the
next day. The optimum
time for pollination is in
mid morning.
Crop Management
Pollination-
Flower is self-fertile, but
incapable of self-pollination
without the aid of an outside
agency to either transfer the
pollen from the anther to the
stigma or to lift the flap or
rostellum and press the anther
against the stigma.
Crop Management
Pollination-
pollens
Stigma
Rostellum
Rostellum
Lifting the
rostellum
Lifting the
rostellum and
Pressing the anther
with pollen to the
stigma to touch the
pollen in stigma.
Harvesting and Post Harvest practices
In harvesting only
mature pods should
be e harvested. To
make one kg of
pods 70 -100 well
ripened pods are
needed and 6 kg of
raw pods are
needed to make
1kg of cured pods.
Harvesting and Post Harvest practices
❖ Pods must at least be longer than 6cm
and better quality pods must be longer
than 10cm.
❖ To get quality bulk of pods small pods (
Less tan 10 cm long) should be
removed from the plants 2 months
after pollination and allow only 8-10
pods in a bunch and remove all other
pods.
Harvesting
Harvesting and Post Harvest practices
❖ Pods should be plucked by
turning upright and should
not be used pair of scissors
or knife to avoid fungus
formed in cut end.
Harvesting and Post Harvest practices
Harvesting –
Pods reach maturity after 8-9 months
from pollination.
Harvesting mainly falls in December-
January.
Ideal stage is when tip of the green
pods start turning yellow and before
split opened of the lower end of
pods.
8-9 months
Pollination Harvesting
Yield –
After 3 years of planting 500 –
800 kg/ha and peak yield level at
8years
Processing
There are several methods of processing but basic steps in each and every method are
same. Those steps are
• Killing or Wilting – Initiates the on set of enzymatic reactions responsible for the
production of aroma and flavor. Pods become brown in color.
• Sweating - Increase the temperature to promote the enzymatic reactions and to
provoke fairly rapid drying to prevent harmful fermentations, Develop deep brown
coloration of pods.
• Drying – Slow drying. Beans reach to one-third of their original weight
• Conditioning – Store in closed boxes for a period of three months or longer to
permit the full development of desired aroma and flavor
The aroma and flavor of the cured vanilla
bean/pod are the characteristics that
determine the bean’s commercial value on
the world market. Processing should be
done carefully to preserve the maximum
aroma and flavor as well as the physical
appearance.
SORTING AND GRADING OF GREENS:
Size and appearance get the primary
importance in the sorting process The
beans are graded in the green stage itself
as A,B,C,and D according to the length of
the beans.
Those which are more than 15 cms are
classified as A grade.
Between 10-15 cms are graded as B and
less than 10 cms are classified as C grade.
Those which are split, cut or damaged or
bruised are taken as Grade -D.
.
Once the mature vanilla beans have been
picked, they are taken to the curing and
sorted according to size and condition.
Sorted beans are plunged into large vats of hot water (63 degrees
Celsius) and quickly drained.
ipping “kills” the bean, stopping growth and releasing the
enzymes that begin production of vanillin, the bean’s primary
flavor component.
This converts glucovanillin to vanillin:
The warm beans are wrapped in dark colored
cotton fabric and after a day they are laid on
slatted platforms to dry in the open sun for an
hour.
For about a week, the beans are left for two hours a day to
dry in the sun and rolled in cloth between drying session. At
this stage the vanilla beans have become quite supple.
Drying – Slow drying. Beans reach to
one-third of their original weight.
Moisture content may come upto 25-
30%
❖For the next two or three
months the vanilla beans
are spread on racks in the
shade or in well-ventilated
rooms to allow their full
flavor and fragrance to
develop.
❖ After the curing process, vanilla
beans are sorted in an open airy
place and graded according to
length before they are bundled for
shipment.
❖ By this time, their aroma is quite
remarkable.
Conditioning – Store in closed
boxes for a period of three
months or longer to permit the
full development of desired
aroma and flavor
Length of pods – between 17-25cm
Smell - Inherited vanilla smell
Color – Dark brown or black color
Appearance - Shiny oily surface
Lack of insect attacks or other patches
Cleanness – Lack of extraneous matter, animal
o plant parts or insects
Moisture – around 25%-30%
Standard quality specifications

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vanilla cultivation

  • 2. History of vanilla Vanilla - the source of natural vanillin. Origin- North eastern Mexico. vanilla beans were combined with cacao and made a tasty drink. For eighty years this special beverage was only enjoyed by the nobility and the very rich. vanillin was isolated from vanilla pods.
  • 3. History of vanilla Today vanilla is grown in, ❖ Madagaskar, ❖ Indonesia, ❖ Mexico, ❖ Thahiti and few other countries including Sri Lanka as a commercial crop.
  • 4. Products and Uses ❖ Vanillin is the main product extracted from vanilla.
  • 5. Products and Uses ❖ It is used as a flavour ingredient in confectionery industry.
  • 6. Products and Uses ❖ It is used as a flavor ingredient in perfumery Industry.
  • 7. Products and Uses ❖ It is used as a flavor ingredient in pharmaceutical Industry.
  • 8. Major growing areas in Sri Lanka ❖ In Sri Lanka vanilla is mainly confined as a home garden crop grown in mid and low country wet zone. Total extent is less than 100ha.
  • 9. Major growing areas in Sri Lanka ❖ Kandy, Nuweraeliya, ❖ Matale and Kegalle ditricts.
  • 10. Varieties ❖No specific varieties have been identified in Sri Lanka and planting material is taken from traditionally grown vines.
  • 11. Soil and Climatic requirements ❖Soil ❖High fertile well drained loamy soils are preferable. ❖Soils should be rich in organic matter.
  • 12. Soil and Climatic requirements ❖Climate 0 Altitude - Vanilla performs well up to 1000m above the mean sea level. Temperature – 21-32 C is suitable. But Vanilla performs well at 27 C 0 Rainfall – 2000-2500 mm. But 2-3 months dry spell is needed for flower initiation. Shade- 70%-75% shade-shade trees- mara,sabukku,erabadu. 0
  • 13. Crop establishment Planting material Factors to be considered when selecting proper vines ❖Vines should have succulent leaves ❖Vines should not have any pest and disease problems ❖Quick growth should be there. ❖High yielding ability.
  • 14. Crop establishment Planting material Vegetative methods are practiced. Cuttings, 3’- 4.5’ (1-1.5m) in size, are obtained from selected mother vines. 3’-4.5’ (1-1.5m)
  • 15. Crop establishment Planting material Lower end of the cuttings should be closer to the node and 3-4 leaves should be removed from the lower end.
  • 16. Crop establishment Planting material To induce buds cuttings should be hanged on a support for about 7 days. Cuttings from flowering vines and from harvested vines should not be taken.
  • 17. Field Planting ❖ Vanilla is a shade loving plant hence live support trees are used to provide adequate shade (50-60%). ❖ Glyricidia is the most suitable shade tree and support trees should be established at least six months before planting vanilla.
  • 18. Field Planting ❖ Spacing – 3m x 1.5 m (10’ x 5’) (2000 cuttings / ha) 3m 1.5m
  • 19. Field Planting ❖ Planting should be done with the on set of rain. Loosen the soil around the base of support up to 8’’ deep in and area of about 2’ in diameter. Then 3m 1.5m 2’diameter. 8’’ deep
  • 20. Field Planting Then add 2-3 basket of organic manure. Make a furrow 10 (4’’) deep (from support tree and across the surface of planting pit.) and place the cutting horizontally in the furrow leaving 3 cm from lower cut end jutting out into air .
  • 21. Field Planting Cuttings should be buried firmly with upturned soil. The upper end of the cutting is tied up on to the support tree and mulching should be done up to thickness of 7.5 – 15 cm using decayed organic matter.
  • 22. Crop management When cuttings start to grow emerging axial buds should be trained to turn vines to grow upward direction. Training of vines -
  • 23. Crop management When vines reach top of the support tree they should be allowed to droop. Training of vines -
  • 24. Crop management When reached to ground let them to grow on soil further 30 - 45 cm (1-1.5’) and then curl the stem upwards and allow the buds to grow up again on the support tree. Training of vines -
  • 25. Crop management This process should be repeated until vines form several loops. Ground area of loops should be covered with organic manure. Training of vines -
  • 26. Crop management This process should be repeated until vines form several loops. Ground area of loops should be covered with organic manure. Training of vines -
  • 27. Crop Management Stimulate flowering – ❖To get the maximum number of flowers flowering should be induced artificially. ❖ Usually this practice is done in December –January 4 month before flowering. .
  • 28. Crop Management Stimulate flowering – ❖For that 5-7 nodes are removed from the tip of drooped matured branches.
  • 29. Crop Management Stimulate flowering – ❖Then it removes the apical dominance and activate the axillary buds to initiate flowering.
  • 30. Crop Management Stimulate flowering – ❖To get 70-80% sunlight shade trees too should be pruned. Shade should be 20-30%.
  • 31. Crop Management Manuring- ❖Usually artificial fertilizer is not applied to vanilla but organic fertilizer is essential. ❖Compost should be applied at the beginning of each rainy season.
  • 32. Crop Management Manuring- ❖Plants should be mulched at least once in six month with dry or fresh leaves and lopping of shade trees.
  • 33. Usually flowers come out in April-/ May period and flowers are small lily like, greenish- yellow in colour. Crop Management Pollination-
  • 34. In vanilla artificial pollination is essential as the natural pollination rarely produce pods. Crop Management Pollination-
  • 35. There are about 20 flowers in a raceme. Usually, only one flower in a raceme opens in a day, with the entire flowering period of the raceme lasting an average of 24 days. Crop Management Pollination-
  • 36. The flower opens in the morning and closes in the afternoon, never to re- open. If it is not pollinated, it will shed the next day. The optimum time for pollination is in mid morning. Crop Management Pollination-
  • 37. Flower is self-fertile, but incapable of self-pollination without the aid of an outside agency to either transfer the pollen from the anther to the stigma or to lift the flap or rostellum and press the anther against the stigma. Crop Management Pollination- pollens Stigma Rostellum
  • 38.
  • 39.
  • 40.
  • 42.
  • 44.
  • 45. Lifting the rostellum and Pressing the anther with pollen to the stigma to touch the pollen in stigma.
  • 46.
  • 47. Harvesting and Post Harvest practices In harvesting only mature pods should be e harvested. To make one kg of pods 70 -100 well ripened pods are needed and 6 kg of raw pods are needed to make 1kg of cured pods.
  • 48. Harvesting and Post Harvest practices ❖ Pods must at least be longer than 6cm and better quality pods must be longer than 10cm. ❖ To get quality bulk of pods small pods ( Less tan 10 cm long) should be removed from the plants 2 months after pollination and allow only 8-10 pods in a bunch and remove all other pods. Harvesting
  • 49. Harvesting and Post Harvest practices ❖ Pods should be plucked by turning upright and should not be used pair of scissors or knife to avoid fungus formed in cut end.
  • 50. Harvesting and Post Harvest practices Harvesting – Pods reach maturity after 8-9 months from pollination. Harvesting mainly falls in December- January. Ideal stage is when tip of the green pods start turning yellow and before split opened of the lower end of pods. 8-9 months Pollination Harvesting
  • 51. Yield – After 3 years of planting 500 – 800 kg/ha and peak yield level at 8years
  • 52. Processing There are several methods of processing but basic steps in each and every method are same. Those steps are • Killing or Wilting – Initiates the on set of enzymatic reactions responsible for the production of aroma and flavor. Pods become brown in color. • Sweating - Increase the temperature to promote the enzymatic reactions and to provoke fairly rapid drying to prevent harmful fermentations, Develop deep brown coloration of pods. • Drying – Slow drying. Beans reach to one-third of their original weight • Conditioning – Store in closed boxes for a period of three months or longer to permit the full development of desired aroma and flavor
  • 53. The aroma and flavor of the cured vanilla bean/pod are the characteristics that determine the bean’s commercial value on the world market. Processing should be done carefully to preserve the maximum aroma and flavor as well as the physical appearance.
  • 54.
  • 55. SORTING AND GRADING OF GREENS: Size and appearance get the primary importance in the sorting process The beans are graded in the green stage itself as A,B,C,and D according to the length of the beans. Those which are more than 15 cms are classified as A grade. Between 10-15 cms are graded as B and less than 10 cms are classified as C grade. Those which are split, cut or damaged or bruised are taken as Grade -D. .
  • 56. Once the mature vanilla beans have been picked, they are taken to the curing and sorted according to size and condition.
  • 57. Sorted beans are plunged into large vats of hot water (63 degrees Celsius) and quickly drained. ipping “kills” the bean, stopping growth and releasing the enzymes that begin production of vanillin, the bean’s primary flavor component. This converts glucovanillin to vanillin:
  • 58. The warm beans are wrapped in dark colored cotton fabric and after a day they are laid on slatted platforms to dry in the open sun for an hour.
  • 59. For about a week, the beans are left for two hours a day to dry in the sun and rolled in cloth between drying session. At this stage the vanilla beans have become quite supple. Drying – Slow drying. Beans reach to one-third of their original weight. Moisture content may come upto 25- 30%
  • 60. ❖For the next two or three months the vanilla beans are spread on racks in the shade or in well-ventilated rooms to allow their full flavor and fragrance to develop.
  • 61. ❖ After the curing process, vanilla beans are sorted in an open airy place and graded according to length before they are bundled for shipment. ❖ By this time, their aroma is quite remarkable.
  • 62. Conditioning – Store in closed boxes for a period of three months or longer to permit the full development of desired aroma and flavor
  • 63. Length of pods – between 17-25cm Smell - Inherited vanilla smell Color – Dark brown or black color Appearance - Shiny oily surface Lack of insect attacks or other patches Cleanness – Lack of extraneous matter, animal o plant parts or insects Moisture – around 25%-30% Standard quality specifications