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360 DEGREE ASSESSMENT
FLNG FORUM 2010:24 MARCH
PRESENTED BY MUKES GUPTA – MD CANADOIL ENGINEERING




     © 2010 Canadoil Group  © MG
     www.canadoilgroup.com
SIMPLIFIED LNG PROCESS BLOCK DIAGRAM (TYPICAL)
                                     (       )
360 DEG ASSESSMENT – WHY LARGE SIZE FLNG?




              PROBABLE FUTURE SOLUTION ….MG’S IDEA MAR 2010!                 FLOATING POWER PLANT
    FCNG
                                                     FLOATING PIPE TO
                                                     CARRY CNG




COPY RIGHT  2010 ©………….  MUKESG@CANADOILENGINEERING.NET
IDEA OF FLOATING GAS TO LIQUID PLANT TO AVOID ENERGY WASTE IN
                          Q
LIQUEFACTION & REGASSIFICATION
FLOATING POWER PLANT 220 MW……….CASE STUDY
FLOATING POWER PLANT (FPP) IN COMBINATION WITH FCNG
                     (   )
BARGE MOUNTED FLOATING POWER PLANT
FLOATING POWER PROJECT CONCEPTUAL DESIGN………
Transportation of Natural gas
     T       t ti    fN t l
Pipelines vs Liquefied Natural Gas (LNG)
•    Pipelines are convenient and economical for onshore 
       p
   transport of natural gas 
•    Offshore, as the water depth and distance increase pipeline 
   transport of gas becomes difficult. 
   transport of gas becomes difficult
•    LNG for offshore transport of gas.
•    LNG is liquid at 260 oF and atmospheric presure
     LNG is liquid at –260  and atmospheric presure, 
   transported in specially designed ships. 
•    25% of the trade movement of natural gas in 2002 was as 
     25% of the trade movement of natural gas in 2002 was as
   LNG. (BP Statistical Review, 2003)
Liquefied Natural Gas (LNG)
       Li   fi d N t l G (LNG)
• Liquefied gas is transported over long distances e.g., 
    2500 miles and more. 
    2500 miles and more

              LNG Technology
•   Capital intensive
    Capital intensive
•   Onshore and transportation needs
•   Good demand market is essential
•   Steady and large supply of reserves
    Steady and large supply of reserves
Estimate of LNG Cost Reductions
                                      1970 s vs.
                                      1970’s vs Today
                                    2.53

                       0.49                                                              30%
                                                                                         decline
                                                                                         of costs
 1.54
 1 54       0.50
                                                                                 1.80    into
                                                                                         pipeline
                                                                     0.40
                                                1.00     0.40




Lique-
Lique-      Trans-
            Trans-      Regas-
                        Regas-     Total       Lique-
                                               Lique-     Trans-
                                                          Trans-      Regas-
                                                                      Regas-     Total
faction
 act o     po tat o
           portation   ification               faction   portation   ification


          Source: McKinsey & Company / El Paso
          $/MMBtu—2,500
          $/MMBtu 2 500 mile voyage
COMPRESSED NATURAL GAS (CNG)
                       (   )



  Advantages

  •   Simplicity
  •   Inexpensive onshore facilities
  •   Can start with very modest transporting needs
  •   Energy efficient
      E        ffi i t
  •   Can exploit isolated supply sources 
  •   Suitable for small demand markets

  Example: A 1200 MW plant requiring around 125 MMscf/d would be 
      well suited   for CNG import rather than LNG, which would require a 
      well suited for CNG import rather than LNG, which would require a
      generating capacity of 5000 MW (!) of gas‐fired generation (if all used 
      for that purpose).
Compressed Natural Gas (CNG)
      C        d N t l G (CNG)
• Compressed gas (1500 to 2500 psi and 0 to ‐ 40 F)
• Two technologies for CNG transport
  Two technologies for 
          a. The Cran & Stennings approach
          b. The Enersea approach 
          b The Enersea approach
Example:  Consider the transportation of 300 MMscf of gas as 
  CNG
Using the Cran & Stennings approach
              Actual volume of CNG: 1 76x106 ft3
              Actual volume of CNG: 1.76x10
Using the Enersea approach
              Actual Volume of CNG: 1.2x106 f 3
              A     lV l      f CNG 1 2 10 ft
CNG T
    Transport




        Courtesy Enersea
CNG Cargo Containment System
CNG Cargo Containment System




               Courtesy Enersea
An Example Calculation for the CNG 
            p
                 Process
• Assume two standard volumes of CNG that are to be 
  transported
• Calculate the actual volume of natural gas that would be 
  stored at a range of pressures and temperatures.
• Estimate the compression and refrigeration needs
                               p q
• Estimate the number of ships required
• Calculate the final unit price of the gas delivered
• Optimum condition is chosen by minimizing the final unit 
    p                               y           g
  price of the gas delivered 
Transportation of the gas
     T       t ti    f th

90% of the investment involved is in shipping of the gas. 
90% f th i      t   t i l d i i hi i           f th
Loading and unloading is possible and easy with small facilities.
Estimated number of ships
       E ti t d     b    f hi
Factors for determining the number of ships: loading rate of the gas, distance for 
 which the CNG is transported and the time required for a ship to make one 
 complete cycle. 
      l t     l



                           Distance        No. of ships
                             miles
                            1000                 4
                            1500                 5
                            2000                 6
                            2500                 7
                            3500               8 to 9
                            5000              11 to 12
Cost of transportation
        C t ft          t ti
• For voyage distance of 2500 miles
• C t f CNG t
  Cost of CNG transport: $1.86‐$2.43/Mscf 
                       t $1 86 $2 43/M f
  (depending on pressure and temperature)
• Published Cost of LNG transport: $1.89/Mscf 
• A th di t
  As the distance decreases CNG becomes more 
                  d         CNG b
  attractive than LNG 
Comparison of CNG and LNG
       C     i     f CNG d LNG
Size of investment for a 500MMscf/d plant 
                            CNG                       LNG
                            CNG                       LNG
Reserves:                     Modest                   Large
Processing cost:        MM$30 40            MM$750 2000
Processing cost:            MM$30‐40                   MM$750‐2000*
Transportation costs: MM$230/ship MM$160/ship
Unloading costs:        MM$16‐20
Unloading costs:              MM$16 20                    MM$500‐550
                                                          MM$500 550
Total investment:       $1‐2 billion** $2‐3 billion**

* Depending upon the location of the production site
** Depending upon the number of ships used for the transport of the gas.
   Depending upon the number of ships used for the transport of the gas.
Typical cost components for LNG project
T i l      t         t f LNG       j t



                Unloading
                  11%




                            Liquefaction
                                50%
         Shipping
           39%
Typical cost components for CNG project
T i l      t         t f CNG       j t



                       Unloading
                          6%

                          Compression
                           and loading
                               5%




            Shipping
              89%
Comparison of LNG and CNG
       C     i     f LNG d CNG
                   Price of the delivered gas
LNG value chain per MMBTU
                 p
Exploration and Production: $0.5‐1.0/MMBTU
Liquefaction: $0.8‐1.2/ MMBTU.
Shipping: $0.4‐1.5/ MMBTU*.
Shi i $0 4 1 5/ MMBTU*
Regasification and Storage: $0.3‐0.5/ MMBTU.
$
$1.00 as netback for the investors 

Final price of LNG: $3.00‐5.20/MMBTU.

* For transport distances from 1000 miles to 5000 miles
Comparison of LNG and CNG
       C     i     f LNG d CNG
CNG value chain per MMBTU
Exploration and Production: $0.5‐1.0/MMBTU
Exploration and Production: $0 5‐1 0/MMBTU
Processing and transportation: $1.08‐3.82/MMBTU*
$1.00 as netback to the investor
$1 00      tb k t th i       t


Final unit price of CNG: $2.58‐5.82/MMBTU 

* For transport distances from 1000 miles to 5000 miles
Comparison of gas prices 
     C     i     f       i
Distance   LNG  CNG (Case I) CNG (Case II)
 miles   $/MMBTU $/MMBTU      $/MMBTU
  500      3.55    2.72         2.72
  1000     3.65  2.74-2.84    2.82-2.90
  1500     3.75  3.06-3.10    3.15-3.26
  2000     3.85  3.30-3.37    3.11-3.62
  2500     3.95
           3 95  3.44 3.90
                 3 44-3 90    3.50 3.98
                              3 50-3 98
  3500     4.25  4.08-4.43    3.98-4.34
  5000     4.65  4.84-5.49    4.70-5.43
Case I: Transported Volume = 3.5×106 ft3
Case II: Transported Volume = 5.0×106 ft3
Price of gas: $0.75/MMBTU, Liquefaction: $1.0MMBTU, 
Regasification: $0.4/MMBTU

Usage of water‐cooled compressor raises the unit price of the gas by
0.01/MMBTU.
Comparison of CNG and LNG
       C     i     f CNG d LNG
Advantages of CNG over LNG
• Requirement of lower throughput of gas for a project
• I l
   Involvement of lower capital
                  fl         i l
• Ease of deployment … faster implementation of a project
• Ability to access stranded reserves and monetize them
   Ability to access stranded reserves and monetize them
• Majority of the investment is in the shipping, making the assets movable 
   and reducing the risk involved

Disadvantages
Inability to transport large volumes of gas such LNG
Disparity in the volume transport hinders commercial possibility of CNG
Comparison of CNG and GTL
     C     i     f CNG d GTL
• GTL (Gas‐to‐liquids) technology converts natural gas 
  into hydrocarbon liquids. 
  into hydrocarbon liquids
• Impetus for the GTL technology: Clean fuel obtained 
  as product and easy transportation
• Main products: Middle distillates like gasoline
  Main products: Middle distillates like gasoline, 
  kerosene, jet fuel,naphtha and diesel  
Role the GTL technology can play
R l th GTL t h l             l
Gas to Liquids
                G t Li id
• The Fischer‐Tropsch synthesis (F‐T synthesis) is one 
  of the most important technologies for GTL. 
  of the most important technologies for GTL.
• A main advantage of the F‐T products is the absence 
  of sulphur, nitrogen and complex cyclic hydrocarbons 
  of sulphur nitrogen and complex cyclic hydrocarbons
  resulting in almost no emissions of sulfur dioxide, 
  nitrous oxides and unburned hydrocarbons.
  nitrous oxides and unburned hydrocarbons
• For 100 barrels of liquids 1 MMscf of gas is needed
Project Constraints
                            P j tC t i t

                  LNG         GTL              CNG
                  LNG         GTL              CNG
Reserves              Large       Large     Medium to Small
Infrastructure       Large       Large             Small
  f                                                   ll
Investment           Large      Medium*  Medium to Large
Transportation      Large      Medium*         Large


* Depending upon the number of ships required.
Worldwide areas of interest for application of CNG technology
ACKNOWLEDGEMENTS (PHOTOGRAPHS; ARTICLES & PRESENTATION….)
·   ABS

·   Shell

·   FPC

·   Technip

·   FlexLNG

·   QG

·   ConocoPhillips

·   Saipem

·   DNV

·   Aker

·   Waller Marine

·   EnerSea Votrans

·   E & P (Brian)

·   Asim Deshpande & Michael
    Economides

·   CE & CG Team (Bill / Milind)
    & others

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Mg 360 deg assessment

  • 1. 360 DEGREE ASSESSMENT FLNG FORUM 2010:24 MARCH PRESENTED BY MUKES GUPTA – MD CANADOIL ENGINEERING © 2010 Canadoil Group  © MG www.canadoilgroup.com
  • 2. SIMPLIFIED LNG PROCESS BLOCK DIAGRAM (TYPICAL) ( )
  • 3. 360 DEG ASSESSMENT – WHY LARGE SIZE FLNG? PROBABLE FUTURE SOLUTION ….MG’S IDEA MAR 2010! FLOATING POWER PLANT FCNG FLOATING PIPE TO CARRY CNG COPY RIGHT  2010 ©………….  MUKESG@CANADOILENGINEERING.NET
  • 4. IDEA OF FLOATING GAS TO LIQUID PLANT TO AVOID ENERGY WASTE IN Q LIQUEFACTION & REGASSIFICATION
  • 5. FLOATING POWER PLANT 220 MW……….CASE STUDY
  • 6. FLOATING POWER PLANT (FPP) IN COMBINATION WITH FCNG ( )
  • 8. FLOATING POWER PROJECT CONCEPTUAL DESIGN………
  • 9. Transportation of Natural gas T t ti fN t l Pipelines vs Liquefied Natural Gas (LNG) • Pipelines are convenient and economical for onshore  p transport of natural gas  • Offshore, as the water depth and distance increase pipeline  transport of gas becomes difficult.  transport of gas becomes difficult • LNG for offshore transport of gas. • LNG is liquid at 260 oF and atmospheric presure LNG is liquid at –260  and atmospheric presure,  transported in specially designed ships.  • 25% of the trade movement of natural gas in 2002 was as  25% of the trade movement of natural gas in 2002 was as LNG. (BP Statistical Review, 2003)
  • 10. Liquefied Natural Gas (LNG) Li fi d N t l G (LNG) • Liquefied gas is transported over long distances e.g.,  2500 miles and more.  2500 miles and more LNG Technology • Capital intensive Capital intensive • Onshore and transportation needs • Good demand market is essential • Steady and large supply of reserves Steady and large supply of reserves
  • 11. Estimate of LNG Cost Reductions 1970 s vs. 1970’s vs Today 2.53 0.49 30% decline of costs 1.54 1 54 0.50 1.80 into pipeline 0.40 1.00 0.40 Lique- Lique- Trans- Trans- Regas- Regas- Total Lique- Lique- Trans- Trans- Regas- Regas- Total faction act o po tat o portation ification faction portation ification Source: McKinsey & Company / El Paso $/MMBtu—2,500 $/MMBtu 2 500 mile voyage
  • 12. COMPRESSED NATURAL GAS (CNG) ( ) Advantages • Simplicity • Inexpensive onshore facilities • Can start with very modest transporting needs • Energy efficient E ffi i t • Can exploit isolated supply sources  • Suitable for small demand markets Example: A 1200 MW plant requiring around 125 MMscf/d would be  well suited   for CNG import rather than LNG, which would require a  well suited for CNG import rather than LNG, which would require a generating capacity of 5000 MW (!) of gas‐fired generation (if all used  for that purpose).
  • 13. Compressed Natural Gas (CNG) C d N t l G (CNG) • Compressed gas (1500 to 2500 psi and 0 to ‐ 40 F) • Two technologies for CNG transport Two technologies for  a. The Cran & Stennings approach b. The Enersea approach  b The Enersea approach Example:  Consider the transportation of 300 MMscf of gas as  CNG Using the Cran & Stennings approach Actual volume of CNG: 1 76x106 ft3 Actual volume of CNG: 1.76x10 Using the Enersea approach Actual Volume of CNG: 1.2x106 f 3 A lV l f CNG 1 2 10 ft
  • 14. CNG T Transport Courtesy Enersea
  • 16. An Example Calculation for the CNG  p Process • Assume two standard volumes of CNG that are to be  transported • Calculate the actual volume of natural gas that would be  stored at a range of pressures and temperatures. • Estimate the compression and refrigeration needs p q • Estimate the number of ships required • Calculate the final unit price of the gas delivered • Optimum condition is chosen by minimizing the final unit  p y g price of the gas delivered 
  • 17. Transportation of the gas T t ti f th 90% of the investment involved is in shipping of the gas.  90% f th i t t i l d i i hi i f th Loading and unloading is possible and easy with small facilities.
  • 18. Estimated number of ships E ti t d b f hi Factors for determining the number of ships: loading rate of the gas, distance for  which the CNG is transported and the time required for a ship to make one  complete cycle.  l t l Distance No. of ships miles 1000 4 1500 5 2000 6 2500 7 3500 8 to 9 5000 11 to 12
  • 19. Cost of transportation C t ft t ti • For voyage distance of 2500 miles • C t f CNG t Cost of CNG transport: $1.86‐$2.43/Mscf  t $1 86 $2 43/M f (depending on pressure and temperature) • Published Cost of LNG transport: $1.89/Mscf  • A th di t As the distance decreases CNG becomes more  d CNG b attractive than LNG 
  • 20. Comparison of CNG and LNG C i f CNG d LNG Size of investment for a 500MMscf/d plant  CNG                       LNG CNG LNG Reserves:                     Modest                   Large Processing cost:        MM$30 40            MM$750 2000 Processing cost: MM$30‐40 MM$750‐2000* Transportation costs: MM$230/ship MM$160/ship Unloading costs:        MM$16‐20 Unloading costs: MM$16 20 MM$500‐550 MM$500 550 Total investment:       $1‐2 billion** $2‐3 billion** * Depending upon the location of the production site ** Depending upon the number of ships used for the transport of the gas. Depending upon the number of ships used for the transport of the gas.
  • 21. Typical cost components for LNG project T i l t t f LNG j t Unloading 11% Liquefaction 50% Shipping 39%
  • 22. Typical cost components for CNG project T i l t t f CNG j t Unloading 6% Compression and loading 5% Shipping 89%
  • 23. Comparison of LNG and CNG C i f LNG d CNG Price of the delivered gas LNG value chain per MMBTU p Exploration and Production: $0.5‐1.0/MMBTU Liquefaction: $0.8‐1.2/ MMBTU. Shipping: $0.4‐1.5/ MMBTU*. Shi i $0 4 1 5/ MMBTU* Regasification and Storage: $0.3‐0.5/ MMBTU. $ $1.00 as netback for the investors  Final price of LNG: $3.00‐5.20/MMBTU. * For transport distances from 1000 miles to 5000 miles
  • 24. Comparison of LNG and CNG C i f LNG d CNG CNG value chain per MMBTU Exploration and Production: $0.5‐1.0/MMBTU Exploration and Production: $0 5‐1 0/MMBTU Processing and transportation: $1.08‐3.82/MMBTU* $1.00 as netback to the investor $1 00 tb k t th i t Final unit price of CNG: $2.58‐5.82/MMBTU  * For transport distances from 1000 miles to 5000 miles
  • 25. Comparison of gas prices  C i f i Distance LNG CNG (Case I) CNG (Case II) miles $/MMBTU $/MMBTU $/MMBTU 500 3.55 2.72 2.72 1000 3.65 2.74-2.84 2.82-2.90 1500 3.75 3.06-3.10 3.15-3.26 2000 3.85 3.30-3.37 3.11-3.62 2500 3.95 3 95 3.44 3.90 3 44-3 90 3.50 3.98 3 50-3 98 3500 4.25 4.08-4.43 3.98-4.34 5000 4.65 4.84-5.49 4.70-5.43 Case I: Transported Volume = 3.5×106 ft3 Case II: Transported Volume = 5.0×106 ft3 Price of gas: $0.75/MMBTU, Liquefaction: $1.0MMBTU,  Regasification: $0.4/MMBTU Usage of water‐cooled compressor raises the unit price of the gas by 0.01/MMBTU.
  • 26. Comparison of CNG and LNG C i f CNG d LNG Advantages of CNG over LNG • Requirement of lower throughput of gas for a project • I l Involvement of lower capital fl i l • Ease of deployment … faster implementation of a project • Ability to access stranded reserves and monetize them Ability to access stranded reserves and monetize them • Majority of the investment is in the shipping, making the assets movable  and reducing the risk involved Disadvantages Inability to transport large volumes of gas such LNG Disparity in the volume transport hinders commercial possibility of CNG
  • 27. Comparison of CNG and GTL C i f CNG d GTL • GTL (Gas‐to‐liquids) technology converts natural gas  into hydrocarbon liquids.  into hydrocarbon liquids • Impetus for the GTL technology: Clean fuel obtained  as product and easy transportation • Main products: Middle distillates like gasoline Main products: Middle distillates like gasoline,  kerosene, jet fuel,naphtha and diesel  
  • 29. Gas to Liquids G t Li id • The Fischer‐Tropsch synthesis (F‐T synthesis) is one  of the most important technologies for GTL.  of the most important technologies for GTL. • A main advantage of the F‐T products is the absence  of sulphur, nitrogen and complex cyclic hydrocarbons  of sulphur nitrogen and complex cyclic hydrocarbons resulting in almost no emissions of sulfur dioxide,  nitrous oxides and unburned hydrocarbons. nitrous oxides and unburned hydrocarbons • For 100 barrels of liquids 1 MMscf of gas is needed
  • 30. Project Constraints P j tC t i t LNG         GTL              CNG LNG GTL CNG Reserves              Large       Large     Medium to Small Infrastructure       Large       Large             Small f ll Investment           Large      Medium*  Medium to Large Transportation      Large      Medium*         Large * Depending upon the number of ships required.
  • 32. ACKNOWLEDGEMENTS (PHOTOGRAPHS; ARTICLES & PRESENTATION….) · ABS · Shell · FPC · Technip · FlexLNG · QG · ConocoPhillips · Saipem · DNV · Aker · Waller Marine · EnerSea Votrans · E & P (Brian) · Asim Deshpande & Michael Economides · CE & CG Team (Bill / Milind) & others