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Zappos.com:
Developing a Supply Chain to Deliver Wow!
Stanford - Graduate School of Business
David Hoyt – 02/13/2009
Presented by
Melih Torlak
Zappos.com
 Founded in 1999 by Nick Swinmurn
 Swinmurn meets Tony Hsieh, a young
entrepreneur who invests $500,000 in
the company
 Known for its high quality experience: deliver “WOW” to
customers, suppliers and affiliates
 3% of U.S. population are Zappos’ customers in 2008
 Repeat customers grew from 40% in 2004 to 75% in 2008
Zappos.com
“A service company that
sells shoes, handbags,
clothing, eyewear,
watches, accessories.”
Tony Hsieh
Zappos.com
Zappos Culture and Values
 Strong supply chain management is an important part of
the company’s success
 The company culture is an influence on the supply chain
 1,500 employees, half in its Nevada headquarters and call
center, and half in its Kentucky fulfillment center
Zappos.com
 Website speed
 Telephone support: calls
answered within 20 seconds
 Free returns within 365 days
 Fast, free overnight shipping
 Providing extensive online product information
 Large pictures of shoes on website so customers know
exactly what they are getting
“Wow Experience”
 Staffed 24/7 by 400 people in
Las Vegas headquarters, 2008
 All new hires spend two
weeks in call center
 5,000 calls received a day,
5,000 chances to “wow” a
customer
 Fast, friendly & expert
customer service
Call Center (Customer Loyalty)
 Free shipping, often arrives next day
 Overnight deliveries made by UPS
 Work closely with UPS to increase efficiency
Free, Rapid Delivery
Advertising spending...
 75% internet
 15% print
 10% other
New customers acquired heard about Zappos...
 44% from Internet
 43% from ‘word of mouth’
 13% from other
Zappos.com
Zappos.com
Revenue Growth
 Vendors
 Other products added: clothing, electronics, jewelry,
houseware, luggage, sporting goods (hiking, skiing,
skateboarding, surfing, off-road bicycling - 2008)
 Operational model:
• Delivery system
• Inventory system
• Web system
 International expansion
Many Stages of Growth
The drop-ship model
 Orders placed on Zappos website
 Orders forwarded to vendor
 Orders filled by vendors
Evolution of the Operational Model
Major problems with drop-ship model
 Inventory information on website only 95% accurate
 Zappos did not know when orders shipped
 Zappos did not know of unhappy customers until it was too late
Bringing inventory in-house:
 November 2000 Zappos began to stock
inventory
 Bought 30,000 sq foot store in Willows,
CA. 100 miles north of Sacramento
 Not ideal:
• No major airport
• Warehouse was a manual operation
 Continued to use the drop-ship
approach
Evolution of the Operational Model
Experimenting with third-party fulfillment
 Outgrew Willows distribution center
 UPS approached Zappos to manage
its inventory and fulfillment
 Zappos continued to own the
inventory, but it would be stored
at a UPS facility near its hub in
Louisville, Kentucky
 Order fulfillment would be handled by a third party
Evolution of the Operational Model
Advantages of third-party fulfillment:
 Two-thirds of customers would receive deliveries within
two days using UPS ground and at a lower cost than shipping
from Willows
 More efficient use of automated tools
 Zappos would not have to make
major capital investment
Evolution of the Operational Model
Disadvantages of third-party fulfillment:
 Zappos business involved more
stock-keeping units (SKUs) than the
system could handle, since each
shoe style/size/color combination
was a separate SKU
 Zappos had 70,000 to 80,000 SKUs, and within 6 to 8
weeks the company knew they had to develop their own
distribution center
Evolution of the Operational Model
Kentucky Distribution Center
 Opened their own distribution center 30 miles from the
UPS hub in Louisville
 Developed its own systems and procedures focused on a
highly SKU-intensive business that required almost perfect
inventory accuracy
 Random stocking approach
Evolution of the Operational Model
 Initial 265,000 square foot facility filled to capacity in 2006,
Zappos opened a new 832,000 square foot facility
 Automated conveyors, carousels
 Robotic system installed in 2008, doubled worker efficiency
Evolution of the Operational Model
End of drop-shipments
 Zappos was still sending orders to its vendors for drop
shipping until 2003, though 75% of orders were being shipped
from the Zappos warehouse
 Customers served by the Zappos warehouse were happier
with the experience than those whose orders were drop-
shipped
 Zappos stopped using drop-shipments in order to fulfill its
customer service mission
Evolution of the Operational Model
Buying
 Difficulties of excess inventory or loss of potential sales
when items become a huge hit
 Merchandising department has 100 employees, half of
whom are buyers and assistant buyers
 Buyers are the primary points of contact for vendors
 Extranet allowed vendors to see the same information as
the buyers
Supply Chain Management
 Technology to design and run a retail website
 Call center to deal with customer
questions and problems
 Distribution system optimized for
delivery to retail customers
 Zappos excelled at all these areas and
began to work with manufacturers to
sell directly to customers under a
program called: “Powered by Zappos”
 The supply web allowed the same inventory to be accessed
through many websites
Operating a Supply Web (Powered by Zappos)
Supply Web
 Zappos placed orders with 1,400
different brands in 2008
 Suppliers given delivery windows
in which product may arrive at
distribution center
 Inefficiencies in the warehouse
operation, as some days had
significant order arrivals, while other
days were quiet
Scheduling Product Delivery
 Not constrained by space needs that brick and mortar
stores face
 Some price reductions based on decrease in sales
 Opened several outlet stores to deal with the excess
inventory
 Bought the online shoe company 6pm, which Zappos uses
to sell some slow moving inventory
Dealing with Excess Inventory
 Ship shoes directly from China to Zappos distribution center
 Cut down on partial truckloads by introducing own fleet of
Zappos trucks
 Expansion outside of North America
Opportunities for Improvement
Zappos.com
Conclusion
Zappos.com: Developing a Supply Chain to Deliver WOW!

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Zappos.com: Developing a Supply Chain to Deliver WOW!

  • 1. Zappos.com: Developing a Supply Chain to Deliver Wow! Stanford - Graduate School of Business David Hoyt – 02/13/2009 Presented by Melih Torlak
  • 2. Zappos.com  Founded in 1999 by Nick Swinmurn  Swinmurn meets Tony Hsieh, a young entrepreneur who invests $500,000 in the company  Known for its high quality experience: deliver “WOW” to customers, suppliers and affiliates  3% of U.S. population are Zappos’ customers in 2008  Repeat customers grew from 40% in 2004 to 75% in 2008
  • 4. “A service company that sells shoes, handbags, clothing, eyewear, watches, accessories.” Tony Hsieh Zappos.com
  • 6.  Strong supply chain management is an important part of the company’s success  The company culture is an influence on the supply chain  1,500 employees, half in its Nevada headquarters and call center, and half in its Kentucky fulfillment center Zappos.com
  • 7.  Website speed  Telephone support: calls answered within 20 seconds  Free returns within 365 days  Fast, free overnight shipping  Providing extensive online product information  Large pictures of shoes on website so customers know exactly what they are getting “Wow Experience”
  • 8.  Staffed 24/7 by 400 people in Las Vegas headquarters, 2008  All new hires spend two weeks in call center  5,000 calls received a day, 5,000 chances to “wow” a customer  Fast, friendly & expert customer service Call Center (Customer Loyalty)
  • 9.  Free shipping, often arrives next day  Overnight deliveries made by UPS  Work closely with UPS to increase efficiency Free, Rapid Delivery
  • 10. Advertising spending...  75% internet  15% print  10% other New customers acquired heard about Zappos...  44% from Internet  43% from ‘word of mouth’  13% from other Zappos.com
  • 13.  Vendors  Other products added: clothing, electronics, jewelry, houseware, luggage, sporting goods (hiking, skiing, skateboarding, surfing, off-road bicycling - 2008)  Operational model: • Delivery system • Inventory system • Web system  International expansion Many Stages of Growth
  • 14. The drop-ship model  Orders placed on Zappos website  Orders forwarded to vendor  Orders filled by vendors Evolution of the Operational Model Major problems with drop-ship model  Inventory information on website only 95% accurate  Zappos did not know when orders shipped  Zappos did not know of unhappy customers until it was too late
  • 15. Bringing inventory in-house:  November 2000 Zappos began to stock inventory  Bought 30,000 sq foot store in Willows, CA. 100 miles north of Sacramento  Not ideal: • No major airport • Warehouse was a manual operation  Continued to use the drop-ship approach Evolution of the Operational Model
  • 16. Experimenting with third-party fulfillment  Outgrew Willows distribution center  UPS approached Zappos to manage its inventory and fulfillment  Zappos continued to own the inventory, but it would be stored at a UPS facility near its hub in Louisville, Kentucky  Order fulfillment would be handled by a third party Evolution of the Operational Model
  • 17. Advantages of third-party fulfillment:  Two-thirds of customers would receive deliveries within two days using UPS ground and at a lower cost than shipping from Willows  More efficient use of automated tools  Zappos would not have to make major capital investment Evolution of the Operational Model
  • 18. Disadvantages of third-party fulfillment:  Zappos business involved more stock-keeping units (SKUs) than the system could handle, since each shoe style/size/color combination was a separate SKU  Zappos had 70,000 to 80,000 SKUs, and within 6 to 8 weeks the company knew they had to develop their own distribution center Evolution of the Operational Model
  • 19. Kentucky Distribution Center  Opened their own distribution center 30 miles from the UPS hub in Louisville  Developed its own systems and procedures focused on a highly SKU-intensive business that required almost perfect inventory accuracy  Random stocking approach Evolution of the Operational Model
  • 20.  Initial 265,000 square foot facility filled to capacity in 2006, Zappos opened a new 832,000 square foot facility  Automated conveyors, carousels  Robotic system installed in 2008, doubled worker efficiency Evolution of the Operational Model
  • 21. End of drop-shipments  Zappos was still sending orders to its vendors for drop shipping until 2003, though 75% of orders were being shipped from the Zappos warehouse  Customers served by the Zappos warehouse were happier with the experience than those whose orders were drop- shipped  Zappos stopped using drop-shipments in order to fulfill its customer service mission Evolution of the Operational Model
  • 22. Buying  Difficulties of excess inventory or loss of potential sales when items become a huge hit  Merchandising department has 100 employees, half of whom are buyers and assistant buyers  Buyers are the primary points of contact for vendors  Extranet allowed vendors to see the same information as the buyers Supply Chain Management
  • 23.  Technology to design and run a retail website  Call center to deal with customer questions and problems  Distribution system optimized for delivery to retail customers  Zappos excelled at all these areas and began to work with manufacturers to sell directly to customers under a program called: “Powered by Zappos”  The supply web allowed the same inventory to be accessed through many websites Operating a Supply Web (Powered by Zappos)
  • 25.  Zappos placed orders with 1,400 different brands in 2008  Suppliers given delivery windows in which product may arrive at distribution center  Inefficiencies in the warehouse operation, as some days had significant order arrivals, while other days were quiet Scheduling Product Delivery
  • 26.  Not constrained by space needs that brick and mortar stores face  Some price reductions based on decrease in sales  Opened several outlet stores to deal with the excess inventory  Bought the online shoe company 6pm, which Zappos uses to sell some slow moving inventory Dealing with Excess Inventory
  • 27.  Ship shoes directly from China to Zappos distribution center  Cut down on partial truckloads by introducing own fleet of Zappos trucks  Expansion outside of North America Opportunities for Improvement