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SOLAR THERMAL POWER!
         GEEN 4830 – ECEN 5007!




10. Concentrating Linear Fresnel Reflectors!



             Manuel A. Silva Pérez
                                 !
               silva@esi.us.es !
Fresnel reflectors
}  Geometrically, ideal reflectors for solar energy collection are
    continuous reflectors (PD, PT)
}  Large continuous reflectors (or lenses) can be approximated
    by smaller elements distributed over a plane (CRS, LFR)
}  The design enables the construction of lenses of large aperture
    and short focal length without the weight and volume of
    material that would be required in conventional lens design.




      1	

                GEEN 4830 – ECEN 5007	

     14/07/11
The278]
 Ref. p. Fresnel reflector principle
                        4 Solar power                                                                       251


                                          z


                          Focal point

                                     y1
                                y2

                                                                 P0

                                                                 P1
                                                                          Fig. 4.1.10. Fresnel geometry using
                                                                 P2       three confocal parabolas P0, P1 and P2.
                                                  H                   x   The height of the Fresnel optics is H.
                                                                          The curvature of the elements is de-
                                                                          creasing with the distance from the
      Paraboloid slices
                                                                          central line.



}      Source: Neumann, A.:  4.1 Solar thermal power plants. Heinloth, K. (ed.). SpringerMaterials - The Landolt-
       Börnstein Database (http://www.springermaterials.com). DOI: 10.1007/10858992_10
      4.1.2.6 Fresnel geometry

      Building a large single piece paraboloid is expensive, so other designs would be preferable for the pur-
      2	

                                                 GEEN 4830 – ECEN 5007	

             14/07/11	

      pose of energy collection. An alternative is the Fresnel reflector which is composed of parabola slices
      mounted on a flat surface. The flat mounting surface has advantages with regard to practical engineering
First LFR prototypes
}       1964 Giovanni Francia (IT)
}       1970’s FMC
}       1993 University of Sydney
}       1998 Solarmundo (BE)




      3	

                            GEEN 4830 – ECEN 5007	

   14/07/11
Concept
}  Line focus concentrating system
}  Array of nearly-flat reflectors (mirrors) that concentrate
    sunlight onto elevated linear receivers




                                                      Sun rays	

                                                      2nd stage concentrator	

                                                      Primary fresnel reflectors	

                                                      Absorber tube	




      4	

                 GEEN 4830 – ECEN 5007	

                      14/07/11
Advantages
}  Low cost for structural support and reflectors
}  Fixed fluid joints
}  Receiver separated from reflector
}  Long focal length (allows for nearly flat mirrors)
Ø  LOW COST ALTERNATIVE TO PARABOLIC TROUGHS


             Disadvantages	

             •  Low concentration -> limited maximum
                temperature	

             Ø LOW EFFICIENCY	


      5	

                      GEEN 4830 – ECEN 5007	

   14/07/11
Nova 1 LFR Module (source: Novatec)
                              Fresnel collector

                              n    Base module of 513 m2
#
                                     •    128 Primary Reflector Units track sun
                                          using 2 x 40 Watt motors
    9
                                     •    Land use factor = 50%
                                     •    Thermal Power Capacity = 306 kW
4
                                     •    Solar-to-Thermal Conversion Factor:
             '
                                          68% (?)
                              n    Direct steam production

                              n    Saturated steam at 270°C, 55bar

                              n    (next product generation for
                                    superheated steam at 350° in
                                    2011)


    6	

            GEEN 4830 – ECEN 5007	

                     14/07/11
Compact linear fresnel reflectors
}       Efficient land use by using 2 parallel receivers




      7	

                        GEEN 4830 – ECEN 5007	

   14/07/11
AUSRA CLFR module
    %&'()*+ ,-*(' ./+*%
    735. H45-IJ34 K98?D                   A5.34L -, ,?9 ,4 M,9.3- I59.

    N.35M O3-345.,4 H8P?-6                Q54P,- I.339 >?>3B /,4?R,-.59
                                          M,8-. I,9?D >?>?-6B-, M,2?-6
                                          E,?-.I
    S3J93Q.,4I                            N.339 P5QT3D 695II M?44,4I 4,.5.3
                                          D,@-@54D J,4 >4,.3Q.?,-
    H45QT?-6                              18.,M5.?Q Q,M>8.34 Q,-.4,9

    S3Q3?234 73?6/.                       )$ J33. W#! M3.34IX
                                                                                                      N.339 P5QT3D M?44,4I .45QT ./3 I8-B /35.?-6 @5.34 ., Q435.3
                                                                                                      439?5P93B 9,@ Q,I. I.35MV


  K,4 +,43 G-J,4M5.?,-U

  (#0$12 /345 &,(
  6 )($V'%'V"&$$              + I593IY58I45VQ,M                                                                    /..>UZZ@@@V58I45VQ,MZ.3Q/-,9,6:Z
  . )($V'"'V&!"&              7 @@@V58I45VQ,M

18I45 5-D ./3 18I45 I8- 9,6, 543 .45D3M54TI ,J 18I45B G-QV [ 18I45B G-QV %$$"V 199 4?6/.I 43I3423DV                                                    # $*&#$"




   8	

                                                                                         GEEN 4830 – ECEN 5007	

                                            14/07/11
Applications
}       Stand-alone
}       Solar booster
}       Thermal energy generation
}       Solar cooling




      9	

                     GEEN 4830 – ECEN 5007	

   14/07/11
Basic configuration of a DSG CLFR power plant

                   Solar field	

                                                                   To Grid	

                                                            Steam
                                                                         Electric
          Sun	

                    Steam	

                Turbine	

                                                                         Generator	



                                                  Steam	



                                                 Steam
                                                 Dryer	

                                                                                                   Cooling
                                                                                                   Water	

                              Hotwell	

                                 Condenser	


High Pressure                                                                           Cooling
Cycle Supply                                                                            Tower	

Pump	

                  Water	



  10	

                                        GEEN 4830 – ECEN 5007	

                              14/07/11
Prototype CLFR mirrors (AUSRA / SHP)




11	

          GEEN 4830 – ECEN 5007	

   14/07/11
Liddell CLFR 36.5MW Pilot Project

                                           Pre Phase 1: 2002
                                           Prototype CLFR main
                                           componentry
                                           Develop absorber design

                                           Phase 1: 2003
                                           1MW(th) Research Pilot.
                                           Vent to atmosphere

                                           Phase 2: 2004
                                           5MW(e) Connect to Liddell

                                           Phase 3: 2005/6
                                           36.5MW(e) Rollout

12	

           GEEN 4830 – ECEN 5007	

            14/07/11
Lidell (Ausra)




13	

            GEEN 4830 – ECEN 5007	

   14/07/11
Kimberlina (Bakersfield, CA), 2008.
5 MWe, 25 MWth,




 14	

                 GEEN 4830 – ECEN 5007	

   14/07/11
Kimberlina (Ausra)




15	

           GEEN 4830 – ECEN 5007	

   14/07/11
Puerto Errado (Murcia, Spain) 2009.
1.4 Mwe (Novatec Biosol - Prointec)




 16	

                GEEN 4830 – ECEN 5007	

   14/07/11
Puerto Errado




17	

           GEEN 4830 – ECEN 5007	

   14/07/11
Puerto Errado




18	

           GEEN 4830 – ECEN 5007	

   14/07/11
Puerto Errado 2 (under construction)




19	

            GEEN 4830 – ECEN 5007	

   14/07/11
SPG Pilot plant at PSA (Spain)




20	

            GEEN 4830 – ECEN 5007	

   14/07/11
Hybrid solar-gas cooling installation at ETSI
Seville




21	

              GEEN 4830 – ECEN 5007	

   14/07/11

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Cu stp 10_clfr

  • 1. SOLAR THERMAL POWER! GEEN 4830 – ECEN 5007! 10. Concentrating Linear Fresnel Reflectors! Manuel A. Silva Pérez ! silva@esi.us.es !
  • 2. Fresnel reflectors }  Geometrically, ideal reflectors for solar energy collection are continuous reflectors (PD, PT) }  Large continuous reflectors (or lenses) can be approximated by smaller elements distributed over a plane (CRS, LFR) }  The design enables the construction of lenses of large aperture and short focal length without the weight and volume of material that would be required in conventional lens design. 1 GEEN 4830 – ECEN 5007 14/07/11
  • 3. The278] Ref. p. Fresnel reflector principle 4 Solar power 251 z Focal point y1 y2 P0 P1 Fig. 4.1.10. Fresnel geometry using P2 three confocal parabolas P0, P1 and P2. H x The height of the Fresnel optics is H. The curvature of the elements is de- creasing with the distance from the Paraboloid slices central line. }  Source: Neumann, A.:  4.1 Solar thermal power plants. Heinloth, K. (ed.). SpringerMaterials - The Landolt- Börnstein Database (http://www.springermaterials.com). DOI: 10.1007/10858992_10 4.1.2.6 Fresnel geometry Building a large single piece paraboloid is expensive, so other designs would be preferable for the pur- 2 GEEN 4830 – ECEN 5007 14/07/11 pose of energy collection. An alternative is the Fresnel reflector which is composed of parabola slices mounted on a flat surface. The flat mounting surface has advantages with regard to practical engineering
  • 4. First LFR prototypes }  1964 Giovanni Francia (IT) }  1970’s FMC }  1993 University of Sydney }  1998 Solarmundo (BE) 3 GEEN 4830 – ECEN 5007 14/07/11
  • 5. Concept }  Line focus concentrating system }  Array of nearly-flat reflectors (mirrors) that concentrate sunlight onto elevated linear receivers Sun rays 2nd stage concentrator Primary fresnel reflectors Absorber tube 4 GEEN 4830 – ECEN 5007 14/07/11
  • 6. Advantages }  Low cost for structural support and reflectors }  Fixed fluid joints }  Receiver separated from reflector }  Long focal length (allows for nearly flat mirrors) Ø  LOW COST ALTERNATIVE TO PARABOLIC TROUGHS Disadvantages •  Low concentration -> limited maximum temperature Ø LOW EFFICIENCY 5 GEEN 4830 – ECEN 5007 14/07/11
  • 7. Nova 1 LFR Module (source: Novatec) Fresnel collector n  Base module of 513 m2 # •  128 Primary Reflector Units track sun using 2 x 40 Watt motors 9 •  Land use factor = 50% •  Thermal Power Capacity = 306 kW 4 •  Solar-to-Thermal Conversion Factor: ' 68% (?) n  Direct steam production n  Saturated steam at 270°C, 55bar n  (next product generation for superheated steam at 350° in 2011) 6 GEEN 4830 – ECEN 5007 14/07/11
  • 8. Compact linear fresnel reflectors }  Efficient land use by using 2 parallel receivers 7 GEEN 4830 – ECEN 5007 14/07/11
  • 9. AUSRA CLFR module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– ECEN 5007 14/07/11
  • 10. Applications }  Stand-alone }  Solar booster }  Thermal energy generation }  Solar cooling 9 GEEN 4830 – ECEN 5007 14/07/11
  • 11. Basic configuration of a DSG CLFR power plant Solar field To Grid Steam Electric Sun Steam Turbine Generator Steam Steam Dryer Cooling Water Hotwell Condenser High Pressure Cooling Cycle Supply Tower Pump Water 10 GEEN 4830 – ECEN 5007 14/07/11
  • 12. Prototype CLFR mirrors (AUSRA / SHP) 11 GEEN 4830 – ECEN 5007 14/07/11
  • 13. Liddell CLFR 36.5MW Pilot Project Pre Phase 1: 2002 Prototype CLFR main componentry Develop absorber design Phase 1: 2003 1MW(th) Research Pilot. Vent to atmosphere Phase 2: 2004 5MW(e) Connect to Liddell Phase 3: 2005/6 36.5MW(e) Rollout 12 GEEN 4830 – ECEN 5007 14/07/11
  • 14. Lidell (Ausra) 13 GEEN 4830 – ECEN 5007 14/07/11
  • 15. Kimberlina (Bakersfield, CA), 2008. 5 MWe, 25 MWth, 14 GEEN 4830 – ECEN 5007 14/07/11
  • 16. Kimberlina (Ausra) 15 GEEN 4830 – ECEN 5007 14/07/11
  • 17. Puerto Errado (Murcia, Spain) 2009. 1.4 Mwe (Novatec Biosol - Prointec) 16 GEEN 4830 – ECEN 5007 14/07/11
  • 18. Puerto Errado 17 GEEN 4830 – ECEN 5007 14/07/11
  • 19. Puerto Errado 18 GEEN 4830 – ECEN 5007 14/07/11
  • 20. Puerto Errado 2 (under construction) 19 GEEN 4830 – ECEN 5007 14/07/11
  • 21. SPG Pilot plant at PSA (Spain) 20 GEEN 4830 – ECEN 5007 14/07/11
  • 22. Hybrid solar-gas cooling installation at ETSI Seville 21 GEEN 4830 – ECEN 5007 14/07/11