Polybutadiene is a synthetic rubber polymerized from the monomer 1,3-butadiene. It was first synthesized in 1910 and accounts for about a quarter of global synthetic rubber production, with around 70% used in tire manufacturing. Polybutadiene can be produced through various polymerization methods and processed through techniques like injection molding. It has good abrasion resistance and flexibility but poor resistance to oil and gasoline. Research articles discussed using sepiolite nanofibers to improve the mechanical properties of polybutadiene rubber composites and emulsion polymerization methods to synthesize polybutadiene nanoparticles. In conclusion, polybutadiene will continue to be widely used in tires and other applications due to its
2. OBJECTIVES
• What is Polybutadiene?
• Monomer & polymerization method
• Processing techniques & types
• Properties
• Applications
• Research articles
• Conclusion
3. INTRODUCTION
In 1910 , it was firstly polymerized by a Russian chemist named Sergei Lebedev.
Polybutadiene is an elastomeric synthetic rubber and a homopolymer of 1,3 Butadiene
monomer. Due to it’s high abrasion(wear) resistance, it is accounted for approximately a
quarter of total consumption of synthetic rubber in 2012. About 70 % of this polymer is used
in the manufacturing of tires and rest of it used to increase the mechanical strength of
plastics and other polymers.
Monomer
Molecular Formula C4H6
5. Types Processing techniques of BR
• Global production of butadiene reached 10 million metric tones (20.4 billion pounds)
in 2011.
High Cis
Polybutadiene
Low Cis
Polybutadiene
High Trans
Polybutadiene
Lithium based
Polybutadiene
Metallocene
Polybutadiene
High Vinyl
Polybutadiene
Injection
Molding
Compression
Molding
Transfer
Molding
Extrusion
Solution
Polymerization
6. Physical Properties Limitations
Melting point 124-156 ºC
Hardness 45-80 shore A
Tg <-95 ºC
Td Above 300ºC
Crystallinity 18.6 %
Elongation 450 %
Abrasion
resistance
Good
Chemical
resistance
Excellent
Density 0.6145 g/cm³
Mn >100,000 g/mol
Poor
resistance to
oil and
gasoline
Minor resistant
to heat
Difficult to
process
Prone to
ozone
cracking
7. COMMERCIAL AVAILABILITY OF BR
• Global demand and usage of BR
• World consumption of BR in 2015
• Available in the form of gas but stored and used in pressurized
liquefied form.
8. APPLICATIONS AND USES
• Tire production (SBS)
• Conveyor belt
• Water hoses
• Gaskets
• Golf ball & super ball
• Engine belt
• As fuel in space shuttle for boosting rockets
9. Sepiolite is a porous mineral exist in the form of fibers and
prepared by dry flow method. Average diameter of sepiolite is
less than 100 nm.
Coupling agents like NDZ-201 (Isopropyl tri (dioctylphosphate)
titnate) and KH-560 (ᵞ-(2,3 epoxypropoxy)
propyltrimethoxysilane) are used with Cis-PBR as fillers .
Dumbbell shape samples were prepared and tested under at
UTTM.
From study, NDZ-201 had best tearing strength but low tensile
strength whereas KH-560 had best tearing strength as well as
best tensile strength.
Therefore KH-560 was considered an optimal coupling agent as
in the given graph at 7% it shows maximum tensile strength.
Application Sepiolite increases the mechanical strength of
Cis- PBR.
Author
Fei Wang,
Lei Feng
and
Haifeng Liu
Journal
Journal of
Nanomateri
als
Issue Date
November
2013
Effect of modified sepiolite nanofibers on properties of cis-
polybutadiene rubber composite nanomaterials
10. • In the presence of potassium persulfate,
disproportionate rosinate potassium emulsifiers and t-
dodecyl mercaptane as initiator for polymerization.
• Conversions were measured at different temp. (60,70 or
80ºC) by gravimetry method.
• Particle size was calculated through DLS and polymer
microstructure through FTIR.
• By increasing temp. diameter of PB nanoparticles
decreased from 104 nm at 60ºC to 88.7 nm at 80ºC.
• Microstructure of synthesized polymers was calculated
to about 60%.
• Result By increasing reaction temp. size of particles
decreased while the polymerization rate increased.
Synthesis of Polybutadiene Nanoparticles via Emulsion
Polymerization
Author
Mohammad
Reza
Yosoufi and
Parisa
Alamdari
Journal
Oil, Gas and
Petrochemic
al
Technology
Issue Date
December
2013
Vol 1
11. CONCLUSION
Polybutadiene is and will continue to be a high volume rubber for use in tires, toughened
plastics, and golf balls due to its low cost, availability and unique properties. As new
markets develop, there will be a need to develop new, higher performance grades of BR.
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