Iraj salehi iran's steel development facts & investment promoting projects

Istanbul Turkey, Sep. 2015
2nd Iran Steel Export
Perspectives Conference
Iran’s Steel Development Facts
&
Investment Promoting Projects

Brief Introduction of Barsoo Engineering Co.

Istanbul Turkey, Sep. 20152nd Iran Steel Export Perspectives Conference
Barsoo, founded in 1993, has been the
pioneer in providing consulting engineering
services in Iran.
The company offers integrated front end
engineering design and consulting services in
a wide range of sectors like iron and steel,
ferro-alloys, electric power and utilities and
wastewater, infrastructure and other allied
industries.
3

Scope of Services
Feasibility (techno- economical) studies, market study
Procurement management
Design and detailed engineering
Industrial buildings, facilities and infrastructure design
Execution of turn-key / EPC projects
Inspection services
Supervision services
Project management (MC)
4

Certificates and Memberships
Quality management system / ISO 9001:2008 /
TÜV Certificate, valid up to 2018
Project management system based on PMBOK
Certificate of eligibility for consulting services
/Iran MPO
5

Fields of Activity
Base Metals
and Minerals Processing
Infrastructures
and Off-Site Facilities
Power Plants, Transmission and Distribution
Oil, Gas and Petrochemicals
6

7
Projects Distribution in Iran

Iran’s Steel Development Facts

According to National plan for
development of steel production,
based on target consumption per
capita of 480 kg,
9

At 2025, 42 MTPA crude steel shall be
produced
With consideration of 13 MTPA, export
target, total annual production capacity of
the Country shall be reached to 55 MTPA
10

Predominate route of steel development
Based on:
• Non-availability of enough coking coal
• Non- availability of enough scrap
• Huge available sources of Natural gas
with considerably low price
11

• Nature of iron ore mines of the
Country
Main route of steel development is
decided to be Direct Reduction -Electric
steel making (DR- EAF)
12

13
DR- EAF Route

So, from 55 MTPA, Target Value of crude
steel, 49 MTPA through DR-EAF route, 6
MTPA through Blast Furnace (BF) & Basic
Oxygen Furnace (BOF) i.e BF-BOF route
would be produced
14

15
BF- BOF Route

Steel development locations
Based on:
• Serious issue of dry climate of the
Country and so low water resources
• Access to international marine
transportation
16

Considered locations are:
• Beside big iron ore mines of the
Country, preferably, for beneficiation &
pelletizing
17

18

• Beside south coasts of the Country
(Persian Gulf & Oman Sea) for direct
reduction, steel making & hot rolling
19

20

For realization of National plan
Target capacities of steel production
chain material have been defined
21

6.6
51
74
3
7.2
74
0
10
20
30
40
50
60
70
80
Scrap DRI Pellet Lump Ore Fine ore Concentrate
Target Capacities, 2025
22

Considering:
Total expected capacities to be realized at
2025, shortages, of the steel production
chain material would be as follow:
23

• Pellet 3 MTPA
• Concentrate 9 MTPA
• Lump & fine Ore 3.5 MTPA
• Coking quality coal 1.5 MTPA
• Scrap 2.6 MTPA
24

Investment opportunities
in Iran Steel Industries

Potential fields of investment
• Exploration & development of new iron
ore mines
• Iron ore beneficiation lines beside new
developed mines
26

• Scrap processing plants
• Production of refectory material
• Production of graphite electrode
• Ferro alloys production
• Lime & dolomite production lines
• Construction of new power plants
27

For realization of target capacity of 55 MTPA
crude steel, The holding for State investment,
i.e. Iranian Mines and mining Industries
Renovation & Development Organization
(IMIDRO)
29

Is promoting investment of Iranian private sector
and would welcome to Foreign investors for:
• Production of indicated shortages
• Production of additives & consuming materials
3, High Priority, investment “packages” are
introduced in this presentation
30

10 MTPA, Mega Steel
Green Field, project
To be developed by IMIDRO with foreign & local strong
investors

Available infrastructure, advantages &
incentives
• Port facilities beside high depth areas
of Oman sea suitable for raw material
handling by 250-400 thousand tons
bulk carriers
32

33

• Rail way connection to National
network & Pakistan
• Best location for transit of goods to
Afghanistan & CIS countries
34

• Natural gas pipe line
• Availability of highly experienced &
skilled managers, experts & operators in
the Country
• Tax exemption
35

Target
10 MTPA, raw material, semis & finished
products
Mostly for improving balance of steel
production chain material and assurance
of 2025 National plan realization
36

Production route, concept, Capacities
& sequence of Investment

0.03 MTPA
Stacking , Blending and Reclaiming
of raw materials
Stage 1Stage 2
Ship & Wagon and
Truck Unloading
Concentrate
Stacking & Reclaiming
Stage 1
Stage 2
Stage 3
Pelletizing Plant
6.3 MTPA
Bandar Abbas &
Bandar Emam
Scarp
Billetcasting
Oneline
Highspeed
rebar
ContinuousRolling
Rebar
0.5 MTPA
HBI
0 (1.7) [1.125] MTPA
Beneficiation
1st Line
2.1 MTPA
Beneficiation
2nd Line
2.1 MTPA
Beneficiation
3rd line
2.1 MTPA
Pellet
Stacking & Reclaiming
0.51 MTPA
Billet
0.56 MTPA
HDRI / HBI / CDRI
0.52 MTPA
Direct Reduction
Mega Module
1.7 MTPA
Pellet
0 (2.5) [2.5] MTPA
Pellet
6.3 (3.8) [3.8] MTPA
Bandar
Abbas
Concentrate
0 (2.5) [5] MTPA
Imported Iron
Concentrate
2.1 (2.1) [2.1] MTPA
By Vessel
Local Iron Ore
6.15 (9.2) [9.2] MTPA
Imported Iron Concentrate
0(0.4) [2.9] MTPA
From Afghanistan By Rail
Melting
No.1
38

Products
(Final Stage)
• Concentrate 5 MTPA
• Pellet 3.8 MTPA
• HBI 1.125 MTPA
• Rebar 0.5 MTPA
Total 10 MTPA
39

Required Utilities
Description Final
Stage
Electricity, Installed Power (MW) 200
Water (M3/Hr) 1000
N.Gas (Nm3/Hr) 92000
40

Investment & Economic Indices
Description Phase 1 Phase 2 Phase 3
Investment (MEuro) 950 1200 1500
Internal Rate of Return(%) 18 22 21
Break-even point(%) 44 35 40
41

2.5 MTPA, Pellet Production
From rather low grade Iron Ore
of small scale mines of the Country
Green field Project

Small Scale Mines statistics
Description Quantities
Total Registered Mines 194 units
Total Active Mines 150 units
Mineable Reserve of All Mines 250 Million Tones
Mineable Reserve of Active Mines 150 Million Tones
Annual Iron Ore Production, 2013 32 Million Tones
Total Employees of Active Mines 8000 Persons
43

Main Location of the Mines
Province No. of Active
Mines
Mineable Reserve
(Million Tons)
Khorasan 50 48
44
Hormozgan 7 19
Kerman 18 19
Yazd 10 16
Fars 10 12
Central province 10 11
Zanjan 18 9
Isfahan 13 7
West Azarbaijan 5 5
Other provinces 9 4
The Country 150 150

1
2
3
4 5
Final
Beneficiation &
Pellet Plant
(FB & PP)
• Small Mines
1-5
5 Primary Beneficiation
Centres (PBC)
45

Khorasan Province
Two PBC
46

Kerman Province
One PBC
47

Isfahan Province
48
One PBC

One PBC
49
Hormozgan Province

Required Utilities
Description PBC FB & PP Whole
package
Electricity, Installed Power
(MW)
2 60 70
Water (m3/Hr) 1 175 180
N.Gas (Nm3/Hr) - 10000 10000
50

Description PBC FB & PP Whole
package
Investment (MEuro) 4 230 250
Internal Rate of Return(%) 26.6 23.2 26
Break-even point(%) 31 39 33
51

Investment can be realized either through
6 Investors
5 Investors of 5 PBC
1 Investor of FB & PP
Or
1 Investor
For the whole “Package” of 5 PBC and FB &PP
52

225000 TPA Ferro manganese
(3x75000 or 2x112500)
Green field project(s)

General viability
• Assured local market based on 2025 National
Target plan of 55 MTPA crude steel
production
• Potential export market to MENA & Europe
Countries, because of so high Energy
Consumption & Considerable low Prices of
energy in the Country
• Existing production, marketing and export
experiences & expertize
54

Demand Production Balance
55

Ferroalloy Process
56

Required Utilities
(For 1x75000 TPA, Fe Mn Plant)
Description Quantity
Electricity, Installed Power (MW) 30
Water (M3/Hr) 10
N.Gas (Nm3/Hr) 500
57

(For 1x75000 TPA, Fe Mn Plant)
Description Quantity
Investment, Accumulative (MEuro) 60
Internal Rate of Return(%) 32
Break-even point(%) 29
58

Investment can be realized either by:
3 investors for establishment of 3x75000 TPA
production plants in 3 locations
Or by:
2 investors for establishment of 2x112500 TPA
tons production plants in 2 locations
59

Thanks to
• All participants for their kind attention
• Metal expert for well arrangement of the
Conference
• Turkish participants in the Conference for
their hospitality
60

Iraj salehi iran's steel development facts & investment promoting projects

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