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Mountain States Engineering & Controls
Lakewood, CO USA
303-232-4100 www.mnteng.com
robust
efficient
Ball Sector Valves
The Ball Sector Valve especially designed to
handle harsh duties, slurries and viscous
fluids is suitable for control and isolation.
With pneumatic and electrical actuators
available, it is the best choice for very
precise control within a broad range of
process industries.
precise
Nominal
size
1” (50%)
1”
1 1/2” (50%)
1 1/2”
2”
3”
4”
6”
8”
10”
12”
CV
14.5
24.4
39.4
74.2
109
295.8
452.4
939.6
1583.4
2575.2
4454.4
Rotation
angle
nominal (1)
65°
90°
60°
90°
90°
90°
90°
90°
90°
90°
90°
Max.
pressure
nominal
580 psi
580 psi
580 psi
580 psi
580 psi
365 psi
365 psi
235 psi
235 psi
235 psi
235 psi
Standard
mounting kit
DIN/ISO
F05/SW14
F05/SW14
F05/SW14
F05/SW14
F05/SW14
F07/SW17
F07/SW17
F10/SW22
F10/SW27
F12/SW27
F14/SW36
Orifice
inch
0.59
0.75
0.98
1.26
1.57
2.52
3.15
4.72
6.1
7.68
9.84
Max.
pressure
nominal ANSI
ANSI 300
ANSI 300
ANSI 300
ANSI 300
ANSI 300
ANSI 150
ANSI 150
ANSI 150
ANSI 150
ANSI 150
ANSI 150
control
operation
18
18
37
37
37
74
111
184
258
443
1106
Valve Sizes, CV-Values, Torques
on/off-
operation
11
11
22
22
22
44
66
111
155
266
664
Req. torque (lbf ft)
Maximum Working Pressure
Nominal size
1” - 2”
3” - 4”
6” - 12”
Maximum differential pressure (Δp)
Seat ring PTFE
up to 176°F
psi
365
230
230
248°F
psi
230
175
175
338°F
psi
85
75
60
Seat ring PEEK
up to 176°F
psi
580
365
230
248°F
psi
580
365
230
338°F
psi
365
230
175
428°F
psi
230
145
115
Seat ring Stellite
up to 176°F
psi
580
365
230
338°F
psi
580
365
230
428°F
psi
365
230
175
Design
Nominal sizes
Body material Cast parts
Turned parts
Bearing material
Actuator Mount
Nominal pressure 1” - 2”
3” - 4”
6” - 12”
Fluid temperature
Ambient temperature
Characteristic
Rangeability
Flangeless, wafertype (size 12” flanged)
1” up to 12”
CF8M (1.4408)
316 L (1.4404)
High temperature plain bearing (Iglidur Z)
Mounting kit DIN/ISO 5211
ANSI300, ANSI150, 580 psi (for flanges 145 psi - 580 psi)
ANSI150, 365 psi
ANSI150, 235 psi
Other pressure ranges on request
-76°F up to +446°F
-40°F up to +176°F (special version on request)
Almost equal percentage
300:1
Technical Information
TemperatureSeatTightness
445°F
392°F
338°F
275°F
Abrasiveness
PTFE
PEEK
Stellite
Seat retaining ring
Support ring
Seat ring
Ball sector
Viton (standard)
EPDM
FEP-Viton
PFA-Silicone
Min. temp (°F)
14
-4
-4
-76
Max. temp (°F)
338
275
392
446
Valve Seat Combinations
Seat ring
PTFE
PEEK
PTFE
PEEK
Stellite
PTFE
Ball sector
Stainless steel polished
Stainless steel polished
Stainless steel, hard chrome plated
Stainless steel, hard chrome plated
Stainless steel, hard chrome plated and lapped
Stainless steel, hard chrome plated and lapped
Leakage
5 x 10
-7
from max. CV
5 x 10
-7
from max. CV
5 x 10
-7
from max. CV
5 x 10
-7
from max. CV
Class IV-S1 acc. EN 1349 (IEC 534-4)
5 x 10
-6
from max. CV
Class VI acc. EN 1349 (IEC 534-4)
Min. temp (°F)*
-76 up to +338°F
-76 up to +428°F
-76 up to +338°F
-76 up to +428°F
-76 up to +446°F
-76 up to +338°F
* Please note the restrictions of the o-ring material!
Sealings Seat ring
Silicone
PFA-encapsulated
Viton
FEP-encapsulated
Viton
EPDM
Seatring:PTFE
Ballsector:stainlesssteel,
hard-chromedandlapped
Seatring:PTFEorPEEK
Ballsector:stainlesssteel,
hard-chromed
Seatring:PTFEorPEEK
Ballsector:stainless
steel,polished
Seatring:Stellite
Ballsector:
stainlesssteel,
hard-chromed
andlapped
Seat combination Retaining ring
Standard
Hardchromed
Material Selection Matrix
Special material on request
Shaft Seals (O-Ring)
The Details That Matter
Compact top mount
Schubert & Salzer
digital positioner
Visual position
indication
Rugged
stainless steel
tubing and fittings
Wide range of 3rd party
postioners are available,
mounting to
NAMUR standard
Pneumatic
actuator (double or
single acting)
or motor actuator
mounting to
DIN/ISO 5211
Mounting kit
according to
DIN/ISO 5211
Wafer body
designed to suit
ANSI or DIN
standards
Centric and
maintenance-free,
high temperature
bearings
Seat retaining ring
and valve seat
available in
various material
combinations;
easy to install and
maintain
Adjustable travel
stops
Close tolerance
coupling to ensure
precise positioning
and repeatability
Ball sector
optional with
hardened surface
treatments for de-
manding media and
equal percentage
flow characteristic
with rangeability of
300:1
Ball Sector Valve 4040 -
Sectional Drawing precise
reliable
robust
Actuator
Positioner
Air Tubing
Bearing sleeve
Bearing
Seat retaining ring
O-ring (part 15)
Seat ring
Screw
O-ring (part 16)
Seat support ring
Bearing
Spring washer
Screw
O-ring (part 13)
Body
O-ring (part 14)
Trunnion
Screw
Ball sector
Screw
Trunnion
O-ring (part 13)
O-ring (part 14)
Nut
Drive adapter
Screw
Coupling
Bracket
Roll pin
Screw
Roll pin
Key
Bearing sleeve
Key
Key
Schubert & Salzer
Ball Sector Valve
Position of seat seal
Origin of wear
Available surface to wear
Construction and Benefits
General Construction
Ball Sector Valves type 4040 and 4030 provide outstanding performance in
challenging applications.
In a closed position conventional butterfly and segmented ball valves expose
their critical sealing components to the highest wear in the valve (see picture
below). In order to avoid abrasion caused leakage the Ball Sector Valve facilitates
sealing through less exposed areas of the ball sector. The design of the
valve opening protects the sealing areas from wear by reduced exposure to
flow velocities and thus increases life span. Twin sealed trunnion shafts
protect the bearing against intrusion of media particles.
Wear Resistance
Generally segmented ball or rotary globe valves use excentric shafts, which
cause the ball or plug to lift up from the valve seat when starting to open. Thus,
sealing areas are instantly exposed to permanent wear. Particulate can land
between the seal ring and ball/plug, where they can cause damage leading
to leakage. The Ball Sector Valve has centric and robust trunnions which
allows the ball sector to maintain constant contact with the valve seat, eliminating
contamination by the media. The constant actuation torque is not affected
by changes in the differential pressure.
Life Span
This smart sealing design, combined with a variety of finishing degrees for
the ball sector and valve seat increases the life span of the valve
substantially over other valves. It is particularly suitable for abrasive, high
viscosity or fiber containing media.
Segmented Ball, Rotary Globe
and Butterfly Valve
Ordering System Ball Sector Valve 4040
Dimensions with Pneumatic Actuator
Size
1”
1 1/2”
2”
3”
4”
6”
8”
10”
Dimensions for 12” and for motorized versions on request
A
0.98
1.61
2.09
3.15
3.94
5.91
7.87
9.84
B
0.79(0.59)
1.26(0.98)
1.57
2.56
3.15
4.72
6.1
7.68
C
2.87
3.11
3.23
4.17
4.61
6.1
7.24
8.98
D
2.91
3.15
3.27
4.21
4.65
6.14
7.28
9.02
E
1.95
2.3
2.8
3.75
4.4
6.7
8.25
10.65
F
1.02
1.22
1.5
2.17
2.44
3.74
4.72
5.71
G
2.87
3.7
4.41
5.59
6.85
8.66
11.02
13.31
L1
2.36
2.36
2.36
2.36
2.36
3.15
3.15
3.15
L2
4.02
4.53
4.53
5.71
6.18
6.97
8.68
9.65
L3
8.29
9.74
9.74
12.4
13.58
16.08
19.17
21.38
L4
2.05
2.24
2.24
3.03
3.23
3.6
4.13
4.41
H1
9.29
10.04
10.16
12.28
13.19
16.26
19.11
21.81
L2
3.35
4.02
4.02
4.53
5
6.18
6.97
7.72
L3
6.24
8.29
8.29
9.74
10.57
13.58
16.08
17.22
L4
1.85
2.05
2.05
2.24
2.64
3.23
3.6
3.9
H1
8.62
9.53
9.65
11.1
12.01
15.47
17.4
19.88
Single acting Double acting
Dimension in inch
Dimensions without Actuator
(with Mounting Kit ISO 5211)
Size
1”
1 1/2”
2”
3”
4”
6”
8”
10”
Dimensions for 12” on request
A
0.98
1.61
2.09
3.15
3.94
5.91
7.87
9.84
B
0.79(0.59)
1.26(0.98)
1.57
2.56
3.15
4.72
6.1
7.68
C
2.87
3.11
3.23
4.17
4.61
6.1
7.24
8.98
D
2.91
3.15
3.27
4.21
4.65
6.14
7.28
9.02
E
1.97
2.28
2.8
3.74
4.41
6.69
8.27
10.63
F
1.02
1.22
1.5
2.17
2.44
3.74
4.72
5.71
G
2.87
3.7
4.41
5.59
6.85
8.66
11.02
13.31
L1
2.36
2.36
2.36
2.36
2.36
3.15
3.15
3.15
d
0.26
0.26
0.26
0.35
0.35
0.43
0.53
0.53
D3
1.97
1.97
1.97
2.76
2.76
4.02
4.92
4.92
SW
0.55
0.55
0.55
0.67
0.67
0.87
1.06
1.06
DIN/ISO
5211
F 05
F 05
F 05
F 07
F 07
F 10
F 12
F 12
Dimension in inch
Ball Sector Valves for Industrial Applications

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Ball Sector Valves for Industrial Applications

  • 1. Mountain States Engineering & Controls Lakewood, CO USA 303-232-4100 www.mnteng.com
  • 2. robust efficient Ball Sector Valves The Ball Sector Valve especially designed to handle harsh duties, slurries and viscous fluids is suitable for control and isolation. With pneumatic and electrical actuators available, it is the best choice for very precise control within a broad range of process industries. precise
  • 3. Nominal size 1” (50%) 1” 1 1/2” (50%) 1 1/2” 2” 3” 4” 6” 8” 10” 12” CV 14.5 24.4 39.4 74.2 109 295.8 452.4 939.6 1583.4 2575.2 4454.4 Rotation angle nominal (1) 65° 90° 60° 90° 90° 90° 90° 90° 90° 90° 90° Max. pressure nominal 580 psi 580 psi 580 psi 580 psi 580 psi 365 psi 365 psi 235 psi 235 psi 235 psi 235 psi Standard mounting kit DIN/ISO F05/SW14 F05/SW14 F05/SW14 F05/SW14 F05/SW14 F07/SW17 F07/SW17 F10/SW22 F10/SW27 F12/SW27 F14/SW36 Orifice inch 0.59 0.75 0.98 1.26 1.57 2.52 3.15 4.72 6.1 7.68 9.84 Max. pressure nominal ANSI ANSI 300 ANSI 300 ANSI 300 ANSI 300 ANSI 300 ANSI 150 ANSI 150 ANSI 150 ANSI 150 ANSI 150 ANSI 150 control operation 18 18 37 37 37 74 111 184 258 443 1106 Valve Sizes, CV-Values, Torques on/off- operation 11 11 22 22 22 44 66 111 155 266 664 Req. torque (lbf ft) Maximum Working Pressure Nominal size 1” - 2” 3” - 4” 6” - 12” Maximum differential pressure (Δp) Seat ring PTFE up to 176°F psi 365 230 230 248°F psi 230 175 175 338°F psi 85 75 60 Seat ring PEEK up to 176°F psi 580 365 230 248°F psi 580 365 230 338°F psi 365 230 175 428°F psi 230 145 115 Seat ring Stellite up to 176°F psi 580 365 230 338°F psi 580 365 230 428°F psi 365 230 175 Design Nominal sizes Body material Cast parts Turned parts Bearing material Actuator Mount Nominal pressure 1” - 2” 3” - 4” 6” - 12” Fluid temperature Ambient temperature Characteristic Rangeability Flangeless, wafertype (size 12” flanged) 1” up to 12” CF8M (1.4408) 316 L (1.4404) High temperature plain bearing (Iglidur Z) Mounting kit DIN/ISO 5211 ANSI300, ANSI150, 580 psi (for flanges 145 psi - 580 psi) ANSI150, 365 psi ANSI150, 235 psi Other pressure ranges on request -76°F up to +446°F -40°F up to +176°F (special version on request) Almost equal percentage 300:1 Technical Information
  • 4. TemperatureSeatTightness 445°F 392°F 338°F 275°F Abrasiveness PTFE PEEK Stellite Seat retaining ring Support ring Seat ring Ball sector Viton (standard) EPDM FEP-Viton PFA-Silicone Min. temp (°F) 14 -4 -4 -76 Max. temp (°F) 338 275 392 446 Valve Seat Combinations Seat ring PTFE PEEK PTFE PEEK Stellite PTFE Ball sector Stainless steel polished Stainless steel polished Stainless steel, hard chrome plated Stainless steel, hard chrome plated Stainless steel, hard chrome plated and lapped Stainless steel, hard chrome plated and lapped Leakage 5 x 10 -7 from max. CV 5 x 10 -7 from max. CV 5 x 10 -7 from max. CV 5 x 10 -7 from max. CV Class IV-S1 acc. EN 1349 (IEC 534-4) 5 x 10 -6 from max. CV Class VI acc. EN 1349 (IEC 534-4) Min. temp (°F)* -76 up to +338°F -76 up to +428°F -76 up to +338°F -76 up to +428°F -76 up to +446°F -76 up to +338°F * Please note the restrictions of the o-ring material! Sealings Seat ring Silicone PFA-encapsulated Viton FEP-encapsulated Viton EPDM Seatring:PTFE Ballsector:stainlesssteel, hard-chromedandlapped Seatring:PTFEorPEEK Ballsector:stainlesssteel, hard-chromed Seatring:PTFEorPEEK Ballsector:stainless steel,polished Seatring:Stellite Ballsector: stainlesssteel, hard-chromed andlapped Seat combination Retaining ring Standard Hardchromed Material Selection Matrix Special material on request Shaft Seals (O-Ring)
  • 5. The Details That Matter Compact top mount Schubert & Salzer digital positioner Visual position indication Rugged stainless steel tubing and fittings Wide range of 3rd party postioners are available, mounting to NAMUR standard Pneumatic actuator (double or single acting) or motor actuator mounting to DIN/ISO 5211 Mounting kit according to DIN/ISO 5211 Wafer body designed to suit ANSI or DIN standards Centric and maintenance-free, high temperature bearings Seat retaining ring and valve seat available in various material combinations; easy to install and maintain Adjustable travel stops Close tolerance coupling to ensure precise positioning and repeatability Ball sector optional with hardened surface treatments for de- manding media and equal percentage flow characteristic with rangeability of 300:1
  • 6. Ball Sector Valve 4040 - Sectional Drawing precise reliable robust Actuator Positioner Air Tubing
  • 7. Bearing sleeve Bearing Seat retaining ring O-ring (part 15) Seat ring Screw O-ring (part 16) Seat support ring Bearing Spring washer Screw O-ring (part 13) Body O-ring (part 14) Trunnion Screw Ball sector Screw Trunnion O-ring (part 13) O-ring (part 14) Nut Drive adapter Screw Coupling Bracket Roll pin Screw Roll pin Key Bearing sleeve Key Key
  • 8. Schubert & Salzer Ball Sector Valve Position of seat seal Origin of wear Available surface to wear Construction and Benefits General Construction Ball Sector Valves type 4040 and 4030 provide outstanding performance in challenging applications. In a closed position conventional butterfly and segmented ball valves expose their critical sealing components to the highest wear in the valve (see picture below). In order to avoid abrasion caused leakage the Ball Sector Valve facilitates sealing through less exposed areas of the ball sector. The design of the valve opening protects the sealing areas from wear by reduced exposure to flow velocities and thus increases life span. Twin sealed trunnion shafts protect the bearing against intrusion of media particles. Wear Resistance Generally segmented ball or rotary globe valves use excentric shafts, which cause the ball or plug to lift up from the valve seat when starting to open. Thus, sealing areas are instantly exposed to permanent wear. Particulate can land between the seal ring and ball/plug, where they can cause damage leading to leakage. The Ball Sector Valve has centric and robust trunnions which allows the ball sector to maintain constant contact with the valve seat, eliminating contamination by the media. The constant actuation torque is not affected by changes in the differential pressure. Life Span This smart sealing design, combined with a variety of finishing degrees for the ball sector and valve seat increases the life span of the valve substantially over other valves. It is particularly suitable for abrasive, high viscosity or fiber containing media. Segmented Ball, Rotary Globe and Butterfly Valve
  • 9. Ordering System Ball Sector Valve 4040
  • 10. Dimensions with Pneumatic Actuator Size 1” 1 1/2” 2” 3” 4” 6” 8” 10” Dimensions for 12” and for motorized versions on request A 0.98 1.61 2.09 3.15 3.94 5.91 7.87 9.84 B 0.79(0.59) 1.26(0.98) 1.57 2.56 3.15 4.72 6.1 7.68 C 2.87 3.11 3.23 4.17 4.61 6.1 7.24 8.98 D 2.91 3.15 3.27 4.21 4.65 6.14 7.28 9.02 E 1.95 2.3 2.8 3.75 4.4 6.7 8.25 10.65 F 1.02 1.22 1.5 2.17 2.44 3.74 4.72 5.71 G 2.87 3.7 4.41 5.59 6.85 8.66 11.02 13.31 L1 2.36 2.36 2.36 2.36 2.36 3.15 3.15 3.15 L2 4.02 4.53 4.53 5.71 6.18 6.97 8.68 9.65 L3 8.29 9.74 9.74 12.4 13.58 16.08 19.17 21.38 L4 2.05 2.24 2.24 3.03 3.23 3.6 4.13 4.41 H1 9.29 10.04 10.16 12.28 13.19 16.26 19.11 21.81 L2 3.35 4.02 4.02 4.53 5 6.18 6.97 7.72 L3 6.24 8.29 8.29 9.74 10.57 13.58 16.08 17.22 L4 1.85 2.05 2.05 2.24 2.64 3.23 3.6 3.9 H1 8.62 9.53 9.65 11.1 12.01 15.47 17.4 19.88 Single acting Double acting Dimension in inch
  • 11. Dimensions without Actuator (with Mounting Kit ISO 5211) Size 1” 1 1/2” 2” 3” 4” 6” 8” 10” Dimensions for 12” on request A 0.98 1.61 2.09 3.15 3.94 5.91 7.87 9.84 B 0.79(0.59) 1.26(0.98) 1.57 2.56 3.15 4.72 6.1 7.68 C 2.87 3.11 3.23 4.17 4.61 6.1 7.24 8.98 D 2.91 3.15 3.27 4.21 4.65 6.14 7.28 9.02 E 1.97 2.28 2.8 3.74 4.41 6.69 8.27 10.63 F 1.02 1.22 1.5 2.17 2.44 3.74 4.72 5.71 G 2.87 3.7 4.41 5.59 6.85 8.66 11.02 13.31 L1 2.36 2.36 2.36 2.36 2.36 3.15 3.15 3.15 d 0.26 0.26 0.26 0.35 0.35 0.43 0.53 0.53 D3 1.97 1.97 1.97 2.76 2.76 4.02 4.92 4.92 SW 0.55 0.55 0.55 0.67 0.67 0.87 1.06 1.06 DIN/ISO 5211 F 05 F 05 F 05 F 07 F 07 F 10 F 12 F 12 Dimension in inch