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RIGHT-SIZED:
     Equipment and Controls for Super Efficient Buildings
     |March 9, 2012|

     PRESENTERS:
     Jim Keller,
     Jay Denny,
     Russ Landry,
     Julianne Laue

Funded By: ARRA Funds Energy Resource   Developed By:   In partnership with:
            Manage office
              Minnesota
Special Thanks to:

                 Erik Kolderup, PE, LEED AP
                          Kolderup Consulting
                     www.kolderupconsulting.com
                     erik@kolderupconsulting.com
                            (415) 531-5198

Funded By: ARRA Funds Energy Resource   Developed By:   In partnership with:
            Manage office
              Minnesota
Learning Objectives

• Right-sizing after applying passive energy
  conservation strategies
• Utilize controls to optimize the efficiency of
  equipment
• Energy efficient strategies to maintain occupant
  comfort
• Understanding energy flows in a building




                                                     3
Agenda

• Part 1 (12:30-2:00)
     –   IAQ and Ventilation
     –   Thermal Comfort
     –   HVAC Loads
     –   Energy Flows
• Break
• Part 2 (2:10-3:00)
     –   HVAC System Alternatives
     –   “Right-Sizing” HVAC Components
     –   HVAC Controls
     –   Selecting an HVAC System
     –   The Architect’s Role
•   Break
•   Exercise (3:10-3:40)
•   Right Sizing in Practice (3:40-4:00)
•   Case Studies (4:00-4:20)
•   Wrap Up (4:20-4:30)
                                             4
Energy
 Flows


         5
Three Key Energy Flow Issues
Heat Flow from One “Thing”      Moving Heat from One Place
        to Another                      to Another




                    Moving Heat “Uphill”




                                                             6
Getting Heat from One “Thing” to Another

• Heat Naturally Flows “Downhill” from Hot to Cold
   – The bigger the temperature difference, the faster the heat
     flows
   – The bigger the area, the faster the heat flows




                                                                  7
Carrying Heat from One Place to Another

• Heat Carried by Water or Air
                   – Depends on temperature change (TD or T)
                   – Depends on water or air flow rate
Energy Per Pound




                                                     =
                            Temperature


                                                               8
Carrying Heat from One Place to Another
• Refrigerants--
  Evaporation(Boiling)/
  Condensing is “Freeze-
  Dried” Version




                                      Energy Per Pound
   – Can carry a lot of energy with
     little fluid                                         Boiling or
                                                         Condensing
   – Little temperature change
     needed
   – Used in Refrigeration systems
     (evaporation = boiling)




                                                               Temperature
                                                                             9
Carrying Heat from One Place to Another
  • Refrigerants—Controlling
    Temperature of Heat
      – Change pressure to control
        temperature of
        evaporation/condensing

      – Pressurize to move heat uphill


     Boiling/
Condensation
 Temperature



                   Pressure
                                                    10
Carrying Heat from One Place to Another
  • Refrigerants—Controlling
    Temperature of Heat
      – Change pressure to control




                                                                                         Condensation -->
        temperature of




                                         Energy Per Pound
        evaporation/condensing




                                                            Evaporation -->
      – Pressurize to move heat uphill


     Boiling/
                                                                              Pressure
Condensation
 Temperature



                   Pressure                                    Temperature
                                                                                                            11
Moving Heat “Uphill” (aka Refrigeration)

                                            – Energy must be
                                              added to move
                                              heat uphill

                                            – That extra
Temperature




                                              energy ends up
                                              as more heat

                                            – The farther
                                              “uphill” the
                                              heat is
                                              moved, the
                                              more energy it
                                              takes
                                                               12
Moving Heat “Uphill” (aka Refrigeration)

                                            – Energy must be
                                              added to move
                                              heat uphill

                                            – That extra
Temperature




                                              energy ends up
                                              as more heat

                                            – The farther
                                              “uphill” the
                                              heat is
                                              moved, the
                                              more energy it
                                              takes
                                                               13
Moving Heat “Uphill” (aka Refrigeration)

                                            – Energy must be
                                              added to move
                                              heat uphill

                                            – That extra
Temperature




                                              energy ends up
                                              as more heat

                                            – The farther
                                              “uphill” the
                                              heat is moved,
                                              the more
                                              energy it takes
                                                                14
Room Heat Gain & Loss Components

External heat gains
                 Solar
                 radiation
                 through                    Internal heat gains
                 windows
                                                     Lighting


Conduction                                           Occupants
   through
  windows                                            Office
                                                     equipment
Conduction                   Infiltration
   through                   through                 Other?
   opaque                    cracks
  envelope
Getting Heat Into a Space in a Building:
                               “Typical” Central System
        Gas, Coal or Oil
        3,500 – 4,000 F
                                            Boiler
    Boiler Water 180 F                                                                      ~350 to 400 F
180°F

160°F




                                                                  Air Handler/VAV
                  Radiators




140°F

120°F                                                                               Heated Air
100°F




                                                                                                 Mix
 80°F
Space
 60°F

 40°F                                                Mixed or
                                                     Cooled Air
 20°F

  0°F

-20°F


                                                                                                            16
Getting The “Rated” Efficiency Out of Condensing
                                Boilers (>90% Efficiency)

                    100%                       Condensing
                                               Boiler

                    95%
Boiler Efficiency




                    90%
                                                    Heated Air

                    85%                                                      EnergyStar Min


                    80%                                                      Natural Draft


                    75%
                       80°F   100°F    120°F       140°F         160°F   180°F
                                  Entering Water Temperature


                                                                                              17
_______ Chart for Showing Moisture in Air Issues

• Curve at Top Shows When Air Can’t
  Hold Any More Moisture (aka
  saturated)




                                                    Amount of Moisture (aka Steam) in Air
• Once At the Top, Cooling More
  Condenses Moisture Out of Air




                   60 F          100 F      140 F

                          Air Temperature
                                                                                            18
Getting The “Rated” Efficiency Out of Condensing
                                Boilers (>90% Efficiency)

                    100%                       Condensing
                                               Boiler

                    95%
Boiler Efficiency




                    90%                                                      Direct-Fired Heater
                                                    Heated Air

                    85%                                                      EnergyStar Min


                    80%                                                      Natural Draft


                    75%
                       80°F   100°F    120°F       140°F         160°F   180°F
                                  Entering Water Temperature


                                                                                              19
_______ Chart for Showing Moisture in Air Issues

• Moisture is Much More Diluted in
  Direct-Fired Heater




                                                                   Amount of Moisture (aka Steam) in Air
• It Reaches a Lower Temperature,
  but Never Condenses
  (THANK GOODNESS!)



                                             Direct Fired Heater




                    60 F          100 F            140 F

                           Air Temperature
                                                                                                           20
Getting Heat Into a Space in a Building:
                               “Typical” Central System
        Gas, Coal or Oil
        3,500 – 4,000 F
                                            Boiler
    Boiler Water 180 F                                                                      ~350 to 400 F
180°F

160°F




                                                                  Air Handler/VAV
                  Radiators




140°F

120°F                                                                               Heated Air
100°F




                                                                                                 Mix
 80°F
Space
 60°F

 40°F                                                Mixed or
                                                     Cooled Air
 20°F

  0°F

-20°F


                                                                                                            21
Getting Heat from One “Thing” to Another

• Heat Naturally Flows “Downhill” from Hot to Cold
   – Via conduction (key in solids), convection (moving gas or
     liquid), and/or radiation
   – The bigger the temperature difference, the faster
     the heat flows
   – The bigger the area, the faster the heat flows
• Moving Heat “Uphill” Takes Energy
   – There’s a minimum possible energy required for a given rise in
     temperature
   – The farther “uphill” the heat is moved, the more energy it takes
   – All Forms of Energy Put into Something Eventually End up as
     Heat

                                                                        22
Central System Designed for Condensing Boilers
        Gas at 3,500 F

                                                  Boiler
180°F
           Boiler Water 160 F Average                                                +
160°F




                                                                Air Handler/VAV
                                        Radiant
140°F
                  Radiators




                                         Floor
120°F
                                                                                  Heated Air
100°F




                                                                                               Mix
 80°F
Space 75 F
 60°F

 40°F                                                      Mixed or
                                                           Cooled Air
 20°F

  0°F

-20°F


                                                                                                     23
Central System Designed for Condensing Boilers

                                                                  60 F Drop
180°F        Traditional 20 F Drop
160°F
                                     Boiler Water 150 F Average
140°F

120°F

100°F

 80°F
Space 75 F
 60°F

 40°F

 20°F

  0°F

-20°F


                                                                              24
Getting The “Rated” Efficiency Out of Condensing
                                Boilers (>90% Efficiency)

                    100%
                                      60 F Drop
                    95%
Boiler Efficiency




                    90%                                    Traditional 20 F Drop
                                                  Heated Air

                    85%                                                            EnergyStar Min


                    80%                                                            Natural Draft


                    75%
                       80°F   100°F       120°F   140°F        160°F      180°F
                                  Entering Water Temperature


                                                                                                    25
Getting Heat Into a Space in a Building:
               Heat Pumps—Air Source & Ground Source
                     Air Source
120°F


100°F   Heated Air




                                           Air Source HP




                                                           Mix
                     Mix


                           Air Source HP
 80°F
Space
 60°F


 40°F


 20°F


  0°F


-20°F




                                                                 26
Getting Heat Into a Space in a Building:
                Heat Pumps—Air Source & Ground Source
                      Air Source       Ground Source
120°F


100°F    Heated Air




                                                                           Ground Source HP
                                            Air Source HP




                                                                                              Mix
                      Mix


                            Air Source HP
 80°F
Space
 60°F
Ground
 40°F

                                                            Water/Glycol
 20°F


  0°F


-20°F




                                                                                                    27
Getting Heat Out of a Space in a Building:
                             Typical Systems
                    Air Cooled            Water Cooled
                        Higher Peak Lift                                Lower Peak Lift
120°F
                                               Refrigerant in Chiller
100°F
                                                                                          Cooling Tower Water

 80°F
                           Chiller

                                     DX




                                                                               Chiller
Space
                  Mix




                                                            Mix
 60°F
    Cooled Air
 Chilled Water
 40°F
                                           Refrigerant in Chiller

 20°F


  0°F


-20°F




                                                                                                         28
_______ Chart for Showing Moisture in Air Issues

• Air Cooled Refrigerant Loses Heat
  to Air Temperature




                                                   Amount of Moisture (aka Steam) in Air
• Evaporation Loses Heat to a
  Lower Temperature (Wet Bulb)




                   55 F          75 F       95 F

                          Air Temperature
                                                                                           29
Getting Heat Out of a Space in a Building:
                               Economizer
                   Recirculated &                            Economizer
                      Cooled Air                              (Outdoor Air)
120°F


100°F


 80°F
Space
                  Mix




 60°F
    Cooled Air
 Chilled Water
 40°F
                                    Refrigerant in Chiller

 20°F
                                             At Mild Temperatures        At Low Temperatures
                                             All Outdoor Air Does        Mixing Outdoor and
  0°F
                                             Part of Cooling             Room Air Does All
                                                                         Cooling
-20°F




                                                                                               30
Moving Heat from One Place to Another



                                   Air    Water   Refrigerant
  Temperature Drop                 20      10          -
  Heat Carrying Capacity:
                                    5      10         50
   BTU per Pound

  Fluid Transport Energy Factor:
                                   0.17   0.04       0.27
   Watts per lb/hr

  Heat Transport Enegy Factor:
                                   35       4         5
   Watts per BTU/hr




                                                                31
Water vs. Air

• Water good…
  – Moving heat via water typically requires less energy
  – Pipe much smaller than equivalent duct
• But…
  – Still need ventilation in many cases
     • May need a fan and duct anyway
  – Air distribution system typically less expensive
  – Air system can provide “free” cooling with outdoor air




                                                             32

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Right-Sized: Equipment and Controls for Super Efficient Buildings--Energy Flows - Landry

  • 1. RIGHT-SIZED: Equipment and Controls for Super Efficient Buildings |March 9, 2012| PRESENTERS: Jim Keller, Jay Denny, Russ Landry, Julianne Laue Funded By: ARRA Funds Energy Resource Developed By: In partnership with: Manage office Minnesota
  • 2. Special Thanks to: Erik Kolderup, PE, LEED AP Kolderup Consulting www.kolderupconsulting.com erik@kolderupconsulting.com (415) 531-5198 Funded By: ARRA Funds Energy Resource Developed By: In partnership with: Manage office Minnesota
  • 3. Learning Objectives • Right-sizing after applying passive energy conservation strategies • Utilize controls to optimize the efficiency of equipment • Energy efficient strategies to maintain occupant comfort • Understanding energy flows in a building 3
  • 4. Agenda • Part 1 (12:30-2:00) – IAQ and Ventilation – Thermal Comfort – HVAC Loads – Energy Flows • Break • Part 2 (2:10-3:00) – HVAC System Alternatives – “Right-Sizing” HVAC Components – HVAC Controls – Selecting an HVAC System – The Architect’s Role • Break • Exercise (3:10-3:40) • Right Sizing in Practice (3:40-4:00) • Case Studies (4:00-4:20) • Wrap Up (4:20-4:30) 4
  • 6. Three Key Energy Flow Issues Heat Flow from One “Thing” Moving Heat from One Place to Another to Another Moving Heat “Uphill” 6
  • 7. Getting Heat from One “Thing” to Another • Heat Naturally Flows “Downhill” from Hot to Cold – The bigger the temperature difference, the faster the heat flows – The bigger the area, the faster the heat flows 7
  • 8. Carrying Heat from One Place to Another • Heat Carried by Water or Air – Depends on temperature change (TD or T) – Depends on water or air flow rate Energy Per Pound = Temperature 8
  • 9. Carrying Heat from One Place to Another • Refrigerants-- Evaporation(Boiling)/ Condensing is “Freeze- Dried” Version Energy Per Pound – Can carry a lot of energy with little fluid Boiling or Condensing – Little temperature change needed – Used in Refrigeration systems (evaporation = boiling) Temperature 9
  • 10. Carrying Heat from One Place to Another • Refrigerants—Controlling Temperature of Heat – Change pressure to control temperature of evaporation/condensing – Pressurize to move heat uphill Boiling/ Condensation Temperature Pressure 10
  • 11. Carrying Heat from One Place to Another • Refrigerants—Controlling Temperature of Heat – Change pressure to control Condensation --> temperature of Energy Per Pound evaporation/condensing Evaporation --> – Pressurize to move heat uphill Boiling/ Pressure Condensation Temperature Pressure Temperature 11
  • 12. Moving Heat “Uphill” (aka Refrigeration) – Energy must be added to move heat uphill – That extra Temperature energy ends up as more heat – The farther “uphill” the heat is moved, the more energy it takes 12
  • 13. Moving Heat “Uphill” (aka Refrigeration) – Energy must be added to move heat uphill – That extra Temperature energy ends up as more heat – The farther “uphill” the heat is moved, the more energy it takes 13
  • 14. Moving Heat “Uphill” (aka Refrigeration) – Energy must be added to move heat uphill – That extra Temperature energy ends up as more heat – The farther “uphill” the heat is moved, the more energy it takes 14
  • 15. Room Heat Gain & Loss Components External heat gains Solar radiation through Internal heat gains windows Lighting Conduction Occupants through windows Office equipment Conduction Infiltration through through Other? opaque cracks envelope
  • 16. Getting Heat Into a Space in a Building: “Typical” Central System Gas, Coal or Oil 3,500 – 4,000 F Boiler Boiler Water 180 F ~350 to 400 F 180°F 160°F Air Handler/VAV Radiators 140°F 120°F Heated Air 100°F Mix 80°F Space 60°F 40°F Mixed or Cooled Air 20°F 0°F -20°F 16
  • 17. Getting The “Rated” Efficiency Out of Condensing Boilers (>90% Efficiency) 100% Condensing Boiler 95% Boiler Efficiency 90% Heated Air 85% EnergyStar Min 80% Natural Draft 75% 80°F 100°F 120°F 140°F 160°F 180°F Entering Water Temperature 17
  • 18. _______ Chart for Showing Moisture in Air Issues • Curve at Top Shows When Air Can’t Hold Any More Moisture (aka saturated) Amount of Moisture (aka Steam) in Air • Once At the Top, Cooling More Condenses Moisture Out of Air 60 F 100 F 140 F Air Temperature 18
  • 19. Getting The “Rated” Efficiency Out of Condensing Boilers (>90% Efficiency) 100% Condensing Boiler 95% Boiler Efficiency 90% Direct-Fired Heater Heated Air 85% EnergyStar Min 80% Natural Draft 75% 80°F 100°F 120°F 140°F 160°F 180°F Entering Water Temperature 19
  • 20. _______ Chart for Showing Moisture in Air Issues • Moisture is Much More Diluted in Direct-Fired Heater Amount of Moisture (aka Steam) in Air • It Reaches a Lower Temperature, but Never Condenses (THANK GOODNESS!) Direct Fired Heater 60 F 100 F 140 F Air Temperature 20
  • 21. Getting Heat Into a Space in a Building: “Typical” Central System Gas, Coal or Oil 3,500 – 4,000 F Boiler Boiler Water 180 F ~350 to 400 F 180°F 160°F Air Handler/VAV Radiators 140°F 120°F Heated Air 100°F Mix 80°F Space 60°F 40°F Mixed or Cooled Air 20°F 0°F -20°F 21
  • 22. Getting Heat from One “Thing” to Another • Heat Naturally Flows “Downhill” from Hot to Cold – Via conduction (key in solids), convection (moving gas or liquid), and/or radiation – The bigger the temperature difference, the faster the heat flows – The bigger the area, the faster the heat flows • Moving Heat “Uphill” Takes Energy – There’s a minimum possible energy required for a given rise in temperature – The farther “uphill” the heat is moved, the more energy it takes – All Forms of Energy Put into Something Eventually End up as Heat 22
  • 23. Central System Designed for Condensing Boilers Gas at 3,500 F Boiler 180°F Boiler Water 160 F Average + 160°F Air Handler/VAV Radiant 140°F Radiators Floor 120°F Heated Air 100°F Mix 80°F Space 75 F 60°F 40°F Mixed or Cooled Air 20°F 0°F -20°F 23
  • 24. Central System Designed for Condensing Boilers 60 F Drop 180°F Traditional 20 F Drop 160°F Boiler Water 150 F Average 140°F 120°F 100°F 80°F Space 75 F 60°F 40°F 20°F 0°F -20°F 24
  • 25. Getting The “Rated” Efficiency Out of Condensing Boilers (>90% Efficiency) 100% 60 F Drop 95% Boiler Efficiency 90% Traditional 20 F Drop Heated Air 85% EnergyStar Min 80% Natural Draft 75% 80°F 100°F 120°F 140°F 160°F 180°F Entering Water Temperature 25
  • 26. Getting Heat Into a Space in a Building: Heat Pumps—Air Source & Ground Source Air Source 120°F 100°F Heated Air Air Source HP Mix Mix Air Source HP 80°F Space 60°F 40°F 20°F 0°F -20°F 26
  • 27. Getting Heat Into a Space in a Building: Heat Pumps—Air Source & Ground Source Air Source Ground Source 120°F 100°F Heated Air Ground Source HP Air Source HP Mix Mix Air Source HP 80°F Space 60°F Ground 40°F Water/Glycol 20°F 0°F -20°F 27
  • 28. Getting Heat Out of a Space in a Building: Typical Systems Air Cooled Water Cooled Higher Peak Lift Lower Peak Lift 120°F Refrigerant in Chiller 100°F Cooling Tower Water 80°F Chiller DX Chiller Space Mix Mix 60°F Cooled Air Chilled Water 40°F Refrigerant in Chiller 20°F 0°F -20°F 28
  • 29. _______ Chart for Showing Moisture in Air Issues • Air Cooled Refrigerant Loses Heat to Air Temperature Amount of Moisture (aka Steam) in Air • Evaporation Loses Heat to a Lower Temperature (Wet Bulb) 55 F 75 F 95 F Air Temperature 29
  • 30. Getting Heat Out of a Space in a Building: Economizer Recirculated & Economizer Cooled Air (Outdoor Air) 120°F 100°F 80°F Space Mix 60°F Cooled Air Chilled Water 40°F Refrigerant in Chiller 20°F At Mild Temperatures At Low Temperatures All Outdoor Air Does Mixing Outdoor and 0°F Part of Cooling Room Air Does All Cooling -20°F 30
  • 31. Moving Heat from One Place to Another Air Water Refrigerant Temperature Drop 20 10 - Heat Carrying Capacity: 5 10 50 BTU per Pound Fluid Transport Energy Factor: 0.17 0.04 0.27 Watts per lb/hr Heat Transport Enegy Factor: 35 4 5 Watts per BTU/hr 31
  • 32. Water vs. Air • Water good… – Moving heat via water typically requires less energy – Pipe much smaller than equivalent duct • But… – Still need ventilation in many cases • May need a fan and duct anyway – Air distribution system typically less expensive – Air system can provide “free” cooling with outdoor air 32

Notas do Editor

  1. My intent is to provide a glimpse into some of the key physical principles impacting HVAC system energy use and efficiency. In other words, I want to show a version of what one engineer “sees” when looking at different buildings and systems while minimizing the superfluous jargon. In addition to trying to improve non-engineers’ insight into key energy performance issues, I’d like to challenge the other engineers to go even further than I am to be sure that other members of the design teams you work with understand the key issues for your projects that are behind the trendy technological terms. Jim has already described the two key functions of HVAC systems—providing fresh air and thermal comfort—and I’ll lay out the basic energy flow and efficiency issues for these, but I’m going to switch the order.
  2. Now at the risk of the University deciding that I can never again set foot in the Mechanical Engineering building of my alma mater, I’m going to try and get through this without using the word “thermodynamics” again.
  3. Systems are eitherrecirculating or
  4. Here’s the chart that must not be named for showing how moisture in air issues.When natural gas burns the chemical reaction forms water, which is in the form of steam at that high temperature. However, the steam is so diluted that it doesn’t start to condense until it is cooled down to around 130F.The energy given up when steam condenses (or boils) is the same as the energy in a 1,000F temperature change of water. It’s easier to think about the energy when water boils to steam, so maybe it will help to think of condensing drops as if they were drops of superconcentrated 5 hour energy.
  5. --Now you see how that several percentage jump in efficiency depends on having water coming into the boiler that is cool enough to take advantage of the “steam”.--Now I’ve added direct-fired heaters, which are a simpler way to beat traditional equipment, but which are often incorrectly assumed to have 100% efficiency. So if you architects want to watch for a chance to correct a mechanical equipment guy, bring up direct-fired heaters. Direct-fired heaters put all of the heat right into the air they are mixed with so why wouldn’t they be 100% efficient?
  6. Well, the “steam” made by burning natural gas in air gets so diluted that it doesn’t condense when it’s mixed with the cooler air. They just don’t get the extra boost from having moisture condensation.
  7. The simplistic approach is to use the same pieces like radiators and heating coils and just make them bigger. Other options are radiant floor heating or reducing the water flow rates while only slightly increasing equipment size.
  8. This shows two other lower price strategies: 1) OA reset 2) reduce flow rateThis shows how about the same average water temperature with half the flow rate leads to a much lower boiler system minimum temperature—which is the key to getting the extra benefit of condensing. Dramatic flow rate reduction at off-design conditions can often be accomplished without any increase in heat exchanger size.
  9. When natural gas burns the chemical reaction forms water, which is in the form of steam at that high temperature. However, the steam is so diluted that it doesn’t start to condense until it is cooled down to around 130F.
  10. The simplistic approach is to use the same pieces like radiators and heating coils and just make them bigger. Other options are radiant floor heating or reducing the water flow rates while only slightly increasing equipment size.
  11. Systems are designed to be able to get rid of heat at worst case conditions, and often have built-in or artificial control limits on how much the maximum refrigerant condensing temperature can be brought down.--Note impact of HX size.
  12. Systems are designed to be able to get rid of heat at worst case conditions, and often have built-in or artificial control limits on how much the maximum refrigerant condensing temperature can be brought down.