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Right-Sized: Equipment and Controls for Super Efficient Buildings--Energy Flows - Landry
1. RIGHT-SIZED:
Equipment and Controls for Super Efficient Buildings
|March 9, 2012|
PRESENTERS:
Jim Keller,
Jay Denny,
Russ Landry,
Julianne Laue
Funded By: ARRA Funds Energy Resource Developed By: In partnership with:
Manage office
Minnesota
2. Special Thanks to:
Erik Kolderup, PE, LEED AP
Kolderup Consulting
www.kolderupconsulting.com
erik@kolderupconsulting.com
(415) 531-5198
Funded By: ARRA Funds Energy Resource Developed By: In partnership with:
Manage office
Minnesota
3. Learning Objectives
• Right-sizing after applying passive energy
conservation strategies
• Utilize controls to optimize the efficiency of
equipment
• Energy efficient strategies to maintain occupant
comfort
• Understanding energy flows in a building
3
4. Agenda
• Part 1 (12:30-2:00)
– IAQ and Ventilation
– Thermal Comfort
– HVAC Loads
– Energy Flows
• Break
• Part 2 (2:10-3:00)
– HVAC System Alternatives
– “Right-Sizing” HVAC Components
– HVAC Controls
– Selecting an HVAC System
– The Architect’s Role
• Break
• Exercise (3:10-3:40)
• Right Sizing in Practice (3:40-4:00)
• Case Studies (4:00-4:20)
• Wrap Up (4:20-4:30)
4
6. Three Key Energy Flow Issues
Heat Flow from One “Thing” Moving Heat from One Place
to Another to Another
Moving Heat “Uphill”
6
7. Getting Heat from One “Thing” to Another
• Heat Naturally Flows “Downhill” from Hot to Cold
– The bigger the temperature difference, the faster the heat
flows
– The bigger the area, the faster the heat flows
7
8. Carrying Heat from One Place to Another
• Heat Carried by Water or Air
– Depends on temperature change (TD or T)
– Depends on water or air flow rate
Energy Per Pound
=
Temperature
8
9. Carrying Heat from One Place to Another
• Refrigerants--
Evaporation(Boiling)/
Condensing is “Freeze-
Dried” Version
Energy Per Pound
– Can carry a lot of energy with
little fluid Boiling or
Condensing
– Little temperature change
needed
– Used in Refrigeration systems
(evaporation = boiling)
Temperature
9
10. Carrying Heat from One Place to Another
• Refrigerants—Controlling
Temperature of Heat
– Change pressure to control
temperature of
evaporation/condensing
– Pressurize to move heat uphill
Boiling/
Condensation
Temperature
Pressure
10
11. Carrying Heat from One Place to Another
• Refrigerants—Controlling
Temperature of Heat
– Change pressure to control
Condensation -->
temperature of
Energy Per Pound
evaporation/condensing
Evaporation -->
– Pressurize to move heat uphill
Boiling/
Pressure
Condensation
Temperature
Pressure Temperature
11
12. Moving Heat “Uphill” (aka Refrigeration)
– Energy must be
added to move
heat uphill
– That extra
Temperature
energy ends up
as more heat
– The farther
“uphill” the
heat is
moved, the
more energy it
takes
12
13. Moving Heat “Uphill” (aka Refrigeration)
– Energy must be
added to move
heat uphill
– That extra
Temperature
energy ends up
as more heat
– The farther
“uphill” the
heat is
moved, the
more energy it
takes
13
14. Moving Heat “Uphill” (aka Refrigeration)
– Energy must be
added to move
heat uphill
– That extra
Temperature
energy ends up
as more heat
– The farther
“uphill” the
heat is moved,
the more
energy it takes
14
15. Room Heat Gain & Loss Components
External heat gains
Solar
radiation
through Internal heat gains
windows
Lighting
Conduction Occupants
through
windows Office
equipment
Conduction Infiltration
through through Other?
opaque cracks
envelope
16. Getting Heat Into a Space in a Building:
“Typical” Central System
Gas, Coal or Oil
3,500 – 4,000 F
Boiler
Boiler Water 180 F ~350 to 400 F
180°F
160°F
Air Handler/VAV
Radiators
140°F
120°F Heated Air
100°F
Mix
80°F
Space
60°F
40°F Mixed or
Cooled Air
20°F
0°F
-20°F
16
17. Getting The “Rated” Efficiency Out of Condensing
Boilers (>90% Efficiency)
100% Condensing
Boiler
95%
Boiler Efficiency
90%
Heated Air
85% EnergyStar Min
80% Natural Draft
75%
80°F 100°F 120°F 140°F 160°F 180°F
Entering Water Temperature
17
18. _______ Chart for Showing Moisture in Air Issues
• Curve at Top Shows When Air Can’t
Hold Any More Moisture (aka
saturated)
Amount of Moisture (aka Steam) in Air
• Once At the Top, Cooling More
Condenses Moisture Out of Air
60 F 100 F 140 F
Air Temperature
18
19. Getting The “Rated” Efficiency Out of Condensing
Boilers (>90% Efficiency)
100% Condensing
Boiler
95%
Boiler Efficiency
90% Direct-Fired Heater
Heated Air
85% EnergyStar Min
80% Natural Draft
75%
80°F 100°F 120°F 140°F 160°F 180°F
Entering Water Temperature
19
20. _______ Chart for Showing Moisture in Air Issues
• Moisture is Much More Diluted in
Direct-Fired Heater
Amount of Moisture (aka Steam) in Air
• It Reaches a Lower Temperature,
but Never Condenses
(THANK GOODNESS!)
Direct Fired Heater
60 F 100 F 140 F
Air Temperature
20
21. Getting Heat Into a Space in a Building:
“Typical” Central System
Gas, Coal or Oil
3,500 – 4,000 F
Boiler
Boiler Water 180 F ~350 to 400 F
180°F
160°F
Air Handler/VAV
Radiators
140°F
120°F Heated Air
100°F
Mix
80°F
Space
60°F
40°F Mixed or
Cooled Air
20°F
0°F
-20°F
21
22. Getting Heat from One “Thing” to Another
• Heat Naturally Flows “Downhill” from Hot to Cold
– Via conduction (key in solids), convection (moving gas or
liquid), and/or radiation
– The bigger the temperature difference, the faster
the heat flows
– The bigger the area, the faster the heat flows
• Moving Heat “Uphill” Takes Energy
– There’s a minimum possible energy required for a given rise in
temperature
– The farther “uphill” the heat is moved, the more energy it takes
– All Forms of Energy Put into Something Eventually End up as
Heat
22
23. Central System Designed for Condensing Boilers
Gas at 3,500 F
Boiler
180°F
Boiler Water 160 F Average +
160°F
Air Handler/VAV
Radiant
140°F
Radiators
Floor
120°F
Heated Air
100°F
Mix
80°F
Space 75 F
60°F
40°F Mixed or
Cooled Air
20°F
0°F
-20°F
23
24. Central System Designed for Condensing Boilers
60 F Drop
180°F Traditional 20 F Drop
160°F
Boiler Water 150 F Average
140°F
120°F
100°F
80°F
Space 75 F
60°F
40°F
20°F
0°F
-20°F
24
25. Getting The “Rated” Efficiency Out of Condensing
Boilers (>90% Efficiency)
100%
60 F Drop
95%
Boiler Efficiency
90% Traditional 20 F Drop
Heated Air
85% EnergyStar Min
80% Natural Draft
75%
80°F 100°F 120°F 140°F 160°F 180°F
Entering Water Temperature
25
26. Getting Heat Into a Space in a Building:
Heat Pumps—Air Source & Ground Source
Air Source
120°F
100°F Heated Air
Air Source HP
Mix
Mix
Air Source HP
80°F
Space
60°F
40°F
20°F
0°F
-20°F
26
27. Getting Heat Into a Space in a Building:
Heat Pumps—Air Source & Ground Source
Air Source Ground Source
120°F
100°F Heated Air
Ground Source HP
Air Source HP
Mix
Mix
Air Source HP
80°F
Space
60°F
Ground
40°F
Water/Glycol
20°F
0°F
-20°F
27
28. Getting Heat Out of a Space in a Building:
Typical Systems
Air Cooled Water Cooled
Higher Peak Lift Lower Peak Lift
120°F
Refrigerant in Chiller
100°F
Cooling Tower Water
80°F
Chiller
DX
Chiller
Space
Mix
Mix
60°F
Cooled Air
Chilled Water
40°F
Refrigerant in Chiller
20°F
0°F
-20°F
28
29. _______ Chart for Showing Moisture in Air Issues
• Air Cooled Refrigerant Loses Heat
to Air Temperature
Amount of Moisture (aka Steam) in Air
• Evaporation Loses Heat to a
Lower Temperature (Wet Bulb)
55 F 75 F 95 F
Air Temperature
29
30. Getting Heat Out of a Space in a Building:
Economizer
Recirculated & Economizer
Cooled Air (Outdoor Air)
120°F
100°F
80°F
Space
Mix
60°F
Cooled Air
Chilled Water
40°F
Refrigerant in Chiller
20°F
At Mild Temperatures At Low Temperatures
All Outdoor Air Does Mixing Outdoor and
0°F
Part of Cooling Room Air Does All
Cooling
-20°F
30
31. Moving Heat from One Place to Another
Air Water Refrigerant
Temperature Drop 20 10 -
Heat Carrying Capacity:
5 10 50
BTU per Pound
Fluid Transport Energy Factor:
0.17 0.04 0.27
Watts per lb/hr
Heat Transport Enegy Factor:
35 4 5
Watts per BTU/hr
31
32. Water vs. Air
• Water good…
– Moving heat via water typically requires less energy
– Pipe much smaller than equivalent duct
• But…
– Still need ventilation in many cases
• May need a fan and duct anyway
– Air distribution system typically less expensive
– Air system can provide “free” cooling with outdoor air
32
Notas do Editor
My intent is to provide a glimpse into some of the key physical principles impacting HVAC system energy use and efficiency. In other words, I want to show a version of what one engineer “sees” when looking at different buildings and systems while minimizing the superfluous jargon. In addition to trying to improve non-engineers’ insight into key energy performance issues, I’d like to challenge the other engineers to go even further than I am to be sure that other members of the design teams you work with understand the key issues for your projects that are behind the trendy technological terms. Jim has already described the two key functions of HVAC systems—providing fresh air and thermal comfort—and I’ll lay out the basic energy flow and efficiency issues for these, but I’m going to switch the order.
Now at the risk of the University deciding that I can never again set foot in the Mechanical Engineering building of my alma mater, I’m going to try and get through this without using the word “thermodynamics” again.
Systems are eitherrecirculating or
Here’s the chart that must not be named for showing how moisture in air issues.When natural gas burns the chemical reaction forms water, which is in the form of steam at that high temperature. However, the steam is so diluted that it doesn’t start to condense until it is cooled down to around 130F.The energy given up when steam condenses (or boils) is the same as the energy in a 1,000F temperature change of water. It’s easier to think about the energy when water boils to steam, so maybe it will help to think of condensing drops as if they were drops of superconcentrated 5 hour energy.
--Now you see how that several percentage jump in efficiency depends on having water coming into the boiler that is cool enough to take advantage of the “steam”.--Now I’ve added direct-fired heaters, which are a simpler way to beat traditional equipment, but which are often incorrectly assumed to have 100% efficiency. So if you architects want to watch for a chance to correct a mechanical equipment guy, bring up direct-fired heaters. Direct-fired heaters put all of the heat right into the air they are mixed with so why wouldn’t they be 100% efficient?
Well, the “steam” made by burning natural gas in air gets so diluted that it doesn’t condense when it’s mixed with the cooler air. They just don’t get the extra boost from having moisture condensation.
The simplistic approach is to use the same pieces like radiators and heating coils and just make them bigger. Other options are radiant floor heating or reducing the water flow rates while only slightly increasing equipment size.
This shows two other lower price strategies: 1) OA reset 2) reduce flow rateThis shows how about the same average water temperature with half the flow rate leads to a much lower boiler system minimum temperature—which is the key to getting the extra benefit of condensing. Dramatic flow rate reduction at off-design conditions can often be accomplished without any increase in heat exchanger size.
When natural gas burns the chemical reaction forms water, which is in the form of steam at that high temperature. However, the steam is so diluted that it doesn’t start to condense until it is cooled down to around 130F.
The simplistic approach is to use the same pieces like radiators and heating coils and just make them bigger. Other options are radiant floor heating or reducing the water flow rates while only slightly increasing equipment size.
Systems are designed to be able to get rid of heat at worst case conditions, and often have built-in or artificial control limits on how much the maximum refrigerant condensing temperature can be brought down.--Note impact of HX size.
Systems are designed to be able to get rid of heat at worst case conditions, and often have built-in or artificial control limits on how much the maximum refrigerant condensing temperature can be brought down.