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Vignettes in Grounding
IEEE San Francisco
3/26/2010
 Comparison of grounding techniques
 Conversion of existing systems to HRG
 Neutral deriving transformers (and
GTR/resistor pairs)
 HRG and VFD’s
 Generator grounding
Failure Mode Percentage of Failures
Line to Ground 98%
Phase to Phase < 1.5%
*Three Phase < 0.5%
*Most three phase faults are man-made:
i.e. accidents caused by improper operating
procedure.
 Ungrounded
 Solidly Grounded
 Resistance Grounded
◦ Low Resistance Grounding
◦ High Resistance Grounding (HRG)
 3-wire only
◦ Line-to-neutral loads cannot be used
 Ground detection system is required
 Faults difficult to find
 Allows continuity of power in the event of
a line-to-ground fault
◦ Fault only grounds the system
◦ Very low current would flow
◦ Circuit breakers and fuses will not open
 Line-to-ground voltage could exceed
line-to-line voltage by several times due
to transients or other abnormal
conditions
 Typically seen at 600V or less
Wye Connected System
Delta Connected System
• Re-striking due to AC voltage waveform or loose wire caused
by vibration
• OCPDs do not trip because ground fault current is low due to
high value of Rf.
V V
480V Delta Source
3Ø Load
Cb bC
Rfe
faS
IEEE Std 242-2001 (Buff Book)
Recommended Practice for Protection and Coordination of Industrial
and Commercial Power Systems
Ungrounded Systems
8.2.5 If this ground fault is intermittent or allowed to continue, the
system could be subjected to possible severe over-voltages to ground,
which can be as high as six to eight times phase voltage. Such over-
voltages can puncture insulation and result in additional ground faults.
These over-voltages are caused by repetitive charging of the system
capacitance or by resonance between the system capacitance and the
inductance of equipment in the system.
Advantages
• Fixed line to ground voltage
• Direct path for common
mode noise
• Permit line-to-neutral loads
480V Wye Source
3Ø Load
CØ
BØAØ
If
nI
Disadvantages
• Unscheduled service
interruption
• Danger from low-level-
arcing faults
• Strong shock hazard to
personnel
Ground fault current distribution on AΦ
* Ifla
puZ
fI =
1
Estimated Total Fault Current
480V Wye Source
3Ø Load
CØ
BØAØ
If
nI ccI Icb caI
+ (I + I ) = ~Icb cc
~0A (3A)
n = ~23kA
Example (2500kVA, 480V, Z = 5%)
1
I = I =f
0.05
* 3000An
~23kA
* .38 * .38
 IEEE Std 242-2001
Recommended Practice for the Protection and Coordination of Industrial
and Commercial Power Systems
8.2.2

One disadvantage of the solidly grounded 480 V system involves the
high magnitude of destructive, arcing ground-fault currents that can
occur.
 IEEE Std 141-1993
Recommended Practice for Electric Power Distribution for Industrial
Plants
7.2.4

The solidly grounded system has the highest probability of escalating
into a phase-to-phase or three-phase arcing fault, particularly for the
480 and 600 V systems. The danger of sustained arcing for phase-to-
ground fault…is also high for the 480 and 600 V systems, and low or
near zero for the 208 V system. A safety hazard exists for solidly
grounded systems from the severe flash, arc burning, and blast hazard
from any phase-to-ground fault.
 3-wire only
◦ Line-to-neutral loads cannot be used
 Ground detection system required
 Fewer coordination issues
 No transient overvoltages
 Impedance selected to limit line-to-
ground fault current
◦ Typically 10 A or less
◦ Reduces incident energy for line-to-
ground arcing faults
 Becoming a more popular system where
continuity of power is critical
◦ Low level of line-to-ground fault
current will typically not cause circuit
breakers or fuses to open
 Advantages
◦ Limits Ground Fault current
to 10 Amps or less
◦ Allows faulted circuit to
continue operation
◦ Controlled path for common
mode noise
 Disadvantages
◦ Potential for nuisance
alarming
◦ Maintenance personnel may
ignore first fault
Source
(Wye)
HRG CØ
BØAØ
N
IEEE Std 32
Time Rating and Permissible Temperature Rise for Neutral
Grounding Resistors
Time Rating (On Time) Temp Rise (deg C)
Ten Seconds (Short Time) 760o
C
One Minute (Short Time) 760o
C
Ten Minutes (Short Time) 610o
C
Extended Time 610o
C
Continuous 385o
C
Duration Must Be Coordinated With Protective Relay Scheme
 Resistor mass proportional to rated current,
duty and specific heat of material used
 Shorter duration or higher temperature rise
equates to lower cost
Watt • seconds
∆T • Cp
Resistor mass =
ccc
IabIIcIr fI
AØ BØ
CØ
3Ø Load
HRG
480V Wye Source
aC
Grounding resistor must be path of least
resistance
AØ BØ
CØ
N
In a ground fault, which is the path of
least resistance?
In ungrounded systems, a
voltage is held on the system
capacitance after a fault. In an
arcing or intermittent fault, this
can lead to a significant voltage
build-up.
In a high resistance grounded
system, the resistance must be
low enough to allow the system
capacitance to discharge
relatively quickly.
Only discharges if Ro < Xco, so Ir > Ixco
( per IEEE142-1991 1.4.3)
◦ That is, resistor current must be greater than
capacitive charging current.
◦ ‘Rule of thumb’ numbers for 480V system
Transformer (kVA) Charging Current (A)
1000 0.2 - 0.6
1500 0.3 - 0.9
2000 0.4 - 1.2
2500 0.5 - 1.5
 Chose fault current
higher than capacitive
charging current
 Ex. If charging current
is determined to be 1.9
A, chose at least 3 A of
fault current
 Properly rated equipment prevents Hazards.
AØ BØ
CØ
3Ø Load
HRG
480V Wye Source
N
0V
277V
Ground ≈ AØ
Cables, TVSSs, VFDs, etc. and other
equipment must be rated for
elevated voltages.
0V
480V
480V
 Use a Delta
connected surge
protection device for
any type of
impedance
grounded system
Table A-1
CONVERSION OF NEMA ENCLOSURE TYPE RATINGS
TO IEC 60529 ENCLOSURE CLASSIFICATION DESIGNATIONS (IP)
(Cannot be Used to Convert IEC Classification Designations to NEMA Type Ratings)
IP
First Character
NEMA Enclosure Type
IP
Second
Character
1 2
3, 3X, 3S,
3SX
3R, 3RX 4, 4X 5 6 6P 12, 12K, 13
IP0_ IP_0
IP1_ IP_1
IP2_ IP_2
IP3_ IP_3
IP4_ IP_4
IP5_ IP_5
IP6_ IP_6
IP_7
IP_8
A B A B A B A B A B A B A B A B A B
• Creates a neutral point
in a 3 wire system
• Rated for system
voltage, expected
current and duty cycle
• Two methods to
establish a neutral
• High impedance to
normal phase currents
• Low impedance to fault
current
• Duty cycle same as
resistor
• Built from 3 industrial
control transformers
• Connect to create
neutral
• Fully insulated resistor
• Same 3 industrial
control transformers
• Connect to create
neutral
• Low voltage resistor
 Usually paired with resistor to
give HRG at MV
 Using line to neutral rated
resistor not size/cost efficient
 Current normally less than 15A
 Voltage equal to system line to
neutral voltage
 Secondary typically 240 V
Medium Voltage Wye (Four-Wire) Connected Neutral Grounding Resistor
N
G
R
Transformer Neutral
Single
Phase
Grounding
Transforme
r
H1
H2
X1
X2
 CM Capacitors provide path for
Common-mode currents in output motor
leads
 MOVs protect against Transients
Ground fault in Drive #1
caused Drive 2 to fault on
over-voltage
Drive 3 was not affected
CM Capacitors and HRG
Option code
14PSUG will do this
for MCC mounted
drive units
 Neutral current
includes ground
fault current and
harmonics/noise
 Cumulative current
may be sufficient to
alarm/trip
 Faults can be
ignored or system
disabled
Itotal = Ifault + I3rd + I5th +
I7th …
 System must be able to
monitor fundamental
current only
 Use a filter before the
relay
 Use a relay insensitive
to harmonics
I60Hz
Fundamental
specific relay
Total current
 Resistance increases as resistor heats up
 Cheaper stainless steel alloys may produce
undesirable results
Material
Resistance
change per °C
Resistance
change at
400°C
Nickel
chromium
0.01% 4%
18SR/1JR SS 0.02 - 0.04% 8 - 16%
304SS 0.22% 88%
 Account for harmonic content
 Minimize the damage for internal ground
faults
 Limit mechanical stress in the generator from
external ground faults
 Provide a means of system ground fault
detection
 Coordinate with other system/equipment
requirements
IEEE Std. 142-1991 (Green Book)
1.8.1 Discussion of Generator Characteristics
• …Unlike the transformer, the three sequence reactances of a generator are not equal. The
zero-sequence reactance has the lowest value, and the positive sequence reactance varies as
a function of time. Thus, a generator will usually have higher initial ground-fault current than
a three-phase fault current if the generator is solidly grounded. According to NEMA, the
generator is required to withstand only the three-phase current level unless it is otherwise
specified…
A generator can develop a significant third-harmonic voltage when loaded. A solidly grounded
neutral and lack of external impedance to third harmonic current will allow flow of this third-
harmonic current, whose value may approach rated current. If the winding is designed with a
two-thirds pitch, this third-harmonic voltage will be suppressed but zero-sequence impedance
will be lowered, increasing the ground-fault current…
Internal ground faults in solidly grounded generators can produce large fault currents. These
currents can damage the laminated core, adding significantly to the time and cost of
repair…Both magnitude and duration of these currents should be limited whenever possible.
NEMA Std MG 1-2003 Motors and Generators
32.34 Neutral Grounding
• For safety of personnel and to reduce over-voltages to ground, the generator neutral is
often either grounded solidly or grounded through a resistor or reactor.
• The neutral may be grounded through a resistor or reactor with no special
considerations required in the generator design or selection unless the generator is to
be operated in parallel with other power supplies.
• The neutral of a generator should not be solidly grounded unless the generator has
been specifically designed for such operation
IEEE Std 242-2001 (Buff Book)
12.4 Generator Grounding
Generators are not often operated ungrounded. While this approach greatly limits
damage to the machine, it can produce high transient overvoltages during faults and
also makes it difficult to locate the fault.
 No ungrounded
 Only solidly ground if the
generator is specifically
rated
 Beware the third harmonic
 Account for internal and
external faults
 Best suited for LV 3Ø, 4W
systems
 Generator must be rated for use
as solidly grounded
 System trips on first fault
 Coordinated relay scheme may
be difficult
 Best suited for 3Ø, 3W systems
 Capacitive charging current
important
 Improved overall protection
 Reduced maintenance time and
expense
 Greater personnel safety
 Reduced frequency of unplanned
shutdowns
Low Resistance
 More often at MV than LV
 Less than 1000 amps for
ten seconds
 Safely shutdown
 Less damage than solidly
grounded
High Resistance
• More often at LV than MV
• Less than 10 amps
continuously
• Avoid shutdowns
• Least damage
• Low resistance
grounding overcomes
capacitive charging
current
• After generator is
isolated the LRG is
removed, limiting fault
current to 5 A
 Easy if all generators are same design and pitch, always
operated at equal loading and are not switched with
three pole transfer switch
IEEE Std. 142-1991 (Green Book)
1.7.3 Paralleled Generators in an Isolated System
• Collecting neutrals and solidly grounding them
collectively creates a path for excessive 3rd harmonic
current
• Collecting neutrals through a single grounding resistor
may exceed the continuous duty of the resistor
• Separately grounding prevents circulating 3rd harmonic
current
• Must have means of disconnecting neutral if generator is
being serviced
• Multiple NGR’s has cumulative effect on ground fault
current
• A neutral deriving transformer holds the fault current
on the main bus to a consistent current rating
• Each generator is protected against internal faults by
HRG
 Solidly ground only at LV when generator
permits, loads are non-critical and primarily
single phase
 HRG at LV
 LRG at MV or where charging current is
excessive

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Vignettes in Grounding

  • 1. Vignettes in Grounding IEEE San Francisco 3/26/2010
  • 2.  Comparison of grounding techniques  Conversion of existing systems to HRG  Neutral deriving transformers (and GTR/resistor pairs)  HRG and VFD’s  Generator grounding
  • 3.
  • 4. Failure Mode Percentage of Failures Line to Ground 98% Phase to Phase < 1.5% *Three Phase < 0.5% *Most three phase faults are man-made: i.e. accidents caused by improper operating procedure.
  • 5.  Ungrounded  Solidly Grounded  Resistance Grounded ◦ Low Resistance Grounding ◦ High Resistance Grounding (HRG)
  • 6.  3-wire only ◦ Line-to-neutral loads cannot be used  Ground detection system is required  Faults difficult to find  Allows continuity of power in the event of a line-to-ground fault ◦ Fault only grounds the system ◦ Very low current would flow ◦ Circuit breakers and fuses will not open  Line-to-ground voltage could exceed line-to-line voltage by several times due to transients or other abnormal conditions  Typically seen at 600V or less Wye Connected System Delta Connected System
  • 7. • Re-striking due to AC voltage waveform or loose wire caused by vibration • OCPDs do not trip because ground fault current is low due to high value of Rf. V V 480V Delta Source 3Ø Load Cb bC Rfe faS
  • 8. IEEE Std 242-2001 (Buff Book) Recommended Practice for Protection and Coordination of Industrial and Commercial Power Systems Ungrounded Systems 8.2.5 If this ground fault is intermittent or allowed to continue, the system could be subjected to possible severe over-voltages to ground, which can be as high as six to eight times phase voltage. Such over- voltages can puncture insulation and result in additional ground faults. These over-voltages are caused by repetitive charging of the system capacitance or by resonance between the system capacitance and the inductance of equipment in the system.
  • 9. Advantages • Fixed line to ground voltage • Direct path for common mode noise • Permit line-to-neutral loads 480V Wye Source 3Ø Load CØ BØAØ If nI Disadvantages • Unscheduled service interruption • Danger from low-level- arcing faults • Strong shock hazard to personnel
  • 10. Ground fault current distribution on AΦ * Ifla puZ fI = 1 Estimated Total Fault Current 480V Wye Source 3Ø Load CØ BØAØ If nI ccI Icb caI + (I + I ) = ~Icb cc ~0A (3A) n = ~23kA Example (2500kVA, 480V, Z = 5%) 1 I = I =f 0.05 * 3000An ~23kA * .38 * .38
  • 11.  IEEE Std 242-2001 Recommended Practice for the Protection and Coordination of Industrial and Commercial Power Systems 8.2.2  One disadvantage of the solidly grounded 480 V system involves the high magnitude of destructive, arcing ground-fault currents that can occur.  IEEE Std 141-1993 Recommended Practice for Electric Power Distribution for Industrial Plants 7.2.4  The solidly grounded system has the highest probability of escalating into a phase-to-phase or three-phase arcing fault, particularly for the 480 and 600 V systems. The danger of sustained arcing for phase-to- ground fault…is also high for the 480 and 600 V systems, and low or near zero for the 208 V system. A safety hazard exists for solidly grounded systems from the severe flash, arc burning, and blast hazard from any phase-to-ground fault.
  • 12.  3-wire only ◦ Line-to-neutral loads cannot be used  Ground detection system required  Fewer coordination issues  No transient overvoltages  Impedance selected to limit line-to- ground fault current ◦ Typically 10 A or less ◦ Reduces incident energy for line-to- ground arcing faults  Becoming a more popular system where continuity of power is critical ◦ Low level of line-to-ground fault current will typically not cause circuit breakers or fuses to open
  • 13.  Advantages ◦ Limits Ground Fault current to 10 Amps or less ◦ Allows faulted circuit to continue operation ◦ Controlled path for common mode noise  Disadvantages ◦ Potential for nuisance alarming ◦ Maintenance personnel may ignore first fault Source (Wye) HRG CØ BØAØ N
  • 14. IEEE Std 32 Time Rating and Permissible Temperature Rise for Neutral Grounding Resistors Time Rating (On Time) Temp Rise (deg C) Ten Seconds (Short Time) 760o C One Minute (Short Time) 760o C Ten Minutes (Short Time) 610o C Extended Time 610o C Continuous 385o C Duration Must Be Coordinated With Protective Relay Scheme
  • 15.  Resistor mass proportional to rated current, duty and specific heat of material used  Shorter duration or higher temperature rise equates to lower cost Watt • seconds ∆T • Cp Resistor mass =
  • 16.
  • 17. ccc IabIIcIr fI AØ BØ CØ 3Ø Load HRG 480V Wye Source aC Grounding resistor must be path of least resistance
  • 18. AØ BØ CØ N In a ground fault, which is the path of least resistance?
  • 19. In ungrounded systems, a voltage is held on the system capacitance after a fault. In an arcing or intermittent fault, this can lead to a significant voltage build-up. In a high resistance grounded system, the resistance must be low enough to allow the system capacitance to discharge relatively quickly.
  • 20. Only discharges if Ro < Xco, so Ir > Ixco ( per IEEE142-1991 1.4.3) ◦ That is, resistor current must be greater than capacitive charging current. ◦ ‘Rule of thumb’ numbers for 480V system Transformer (kVA) Charging Current (A) 1000 0.2 - 0.6 1500 0.3 - 0.9 2000 0.4 - 1.2 2500 0.5 - 1.5
  • 21.
  • 22.  Chose fault current higher than capacitive charging current  Ex. If charging current is determined to be 1.9 A, chose at least 3 A of fault current
  • 23.
  • 24.  Properly rated equipment prevents Hazards. AØ BØ CØ 3Ø Load HRG 480V Wye Source N 0V 277V Ground ≈ AØ Cables, TVSSs, VFDs, etc. and other equipment must be rated for elevated voltages. 0V 480V 480V
  • 25.  Use a Delta connected surge protection device for any type of impedance grounded system
  • 26. Table A-1 CONVERSION OF NEMA ENCLOSURE TYPE RATINGS TO IEC 60529 ENCLOSURE CLASSIFICATION DESIGNATIONS (IP) (Cannot be Used to Convert IEC Classification Designations to NEMA Type Ratings) IP First Character NEMA Enclosure Type IP Second Character 1 2 3, 3X, 3S, 3SX 3R, 3RX 4, 4X 5 6 6P 12, 12K, 13 IP0_ IP_0 IP1_ IP_1 IP2_ IP_2 IP3_ IP_3 IP4_ IP_4 IP5_ IP_5 IP6_ IP_6 IP_7 IP_8 A B A B A B A B A B A B A B A B A B
  • 27.
  • 28. • Creates a neutral point in a 3 wire system • Rated for system voltage, expected current and duty cycle • Two methods to establish a neutral
  • 29. • High impedance to normal phase currents • Low impedance to fault current • Duty cycle same as resistor
  • 30. • Built from 3 industrial control transformers • Connect to create neutral • Fully insulated resistor
  • 31. • Same 3 industrial control transformers • Connect to create neutral • Low voltage resistor
  • 32.  Usually paired with resistor to give HRG at MV  Using line to neutral rated resistor not size/cost efficient  Current normally less than 15A  Voltage equal to system line to neutral voltage  Secondary typically 240 V
  • 33. Medium Voltage Wye (Four-Wire) Connected Neutral Grounding Resistor N G R Transformer Neutral Single Phase Grounding Transforme r H1 H2 X1 X2
  • 34.
  • 35.  CM Capacitors provide path for Common-mode currents in output motor leads  MOVs protect against Transients
  • 36. Ground fault in Drive #1 caused Drive 2 to fault on over-voltage Drive 3 was not affected CM Capacitors and HRG
  • 37. Option code 14PSUG will do this for MCC mounted drive units
  • 38.  Neutral current includes ground fault current and harmonics/noise  Cumulative current may be sufficient to alarm/trip  Faults can be ignored or system disabled Itotal = Ifault + I3rd + I5th + I7th …
  • 39.  System must be able to monitor fundamental current only  Use a filter before the relay  Use a relay insensitive to harmonics I60Hz Fundamental specific relay Total current
  • 40.  Resistance increases as resistor heats up  Cheaper stainless steel alloys may produce undesirable results Material Resistance change per °C Resistance change at 400°C Nickel chromium 0.01% 4% 18SR/1JR SS 0.02 - 0.04% 8 - 16% 304SS 0.22% 88%
  • 41.
  • 42.  Account for harmonic content  Minimize the damage for internal ground faults  Limit mechanical stress in the generator from external ground faults  Provide a means of system ground fault detection  Coordinate with other system/equipment requirements
  • 43. IEEE Std. 142-1991 (Green Book) 1.8.1 Discussion of Generator Characteristics • …Unlike the transformer, the three sequence reactances of a generator are not equal. The zero-sequence reactance has the lowest value, and the positive sequence reactance varies as a function of time. Thus, a generator will usually have higher initial ground-fault current than a three-phase fault current if the generator is solidly grounded. According to NEMA, the generator is required to withstand only the three-phase current level unless it is otherwise specified… A generator can develop a significant third-harmonic voltage when loaded. A solidly grounded neutral and lack of external impedance to third harmonic current will allow flow of this third- harmonic current, whose value may approach rated current. If the winding is designed with a two-thirds pitch, this third-harmonic voltage will be suppressed but zero-sequence impedance will be lowered, increasing the ground-fault current… Internal ground faults in solidly grounded generators can produce large fault currents. These currents can damage the laminated core, adding significantly to the time and cost of repair…Both magnitude and duration of these currents should be limited whenever possible.
  • 44. NEMA Std MG 1-2003 Motors and Generators 32.34 Neutral Grounding • For safety of personnel and to reduce over-voltages to ground, the generator neutral is often either grounded solidly or grounded through a resistor or reactor. • The neutral may be grounded through a resistor or reactor with no special considerations required in the generator design or selection unless the generator is to be operated in parallel with other power supplies. • The neutral of a generator should not be solidly grounded unless the generator has been specifically designed for such operation IEEE Std 242-2001 (Buff Book) 12.4 Generator Grounding Generators are not often operated ungrounded. While this approach greatly limits damage to the machine, it can produce high transient overvoltages during faults and also makes it difficult to locate the fault.
  • 45.  No ungrounded  Only solidly ground if the generator is specifically rated  Beware the third harmonic  Account for internal and external faults
  • 46.  Best suited for LV 3Ø, 4W systems  Generator must be rated for use as solidly grounded  System trips on first fault  Coordinated relay scheme may be difficult
  • 47.  Best suited for 3Ø, 3W systems  Capacitive charging current important  Improved overall protection  Reduced maintenance time and expense  Greater personnel safety  Reduced frequency of unplanned shutdowns
  • 48. Low Resistance  More often at MV than LV  Less than 1000 amps for ten seconds  Safely shutdown  Less damage than solidly grounded High Resistance • More often at LV than MV • Less than 10 amps continuously • Avoid shutdowns • Least damage
  • 49. • Low resistance grounding overcomes capacitive charging current • After generator is isolated the LRG is removed, limiting fault current to 5 A
  • 50.  Easy if all generators are same design and pitch, always operated at equal loading and are not switched with three pole transfer switch IEEE Std. 142-1991 (Green Book) 1.7.3 Paralleled Generators in an Isolated System
  • 51.
  • 52. • Collecting neutrals and solidly grounding them collectively creates a path for excessive 3rd harmonic current • Collecting neutrals through a single grounding resistor may exceed the continuous duty of the resistor
  • 53. • Separately grounding prevents circulating 3rd harmonic current • Must have means of disconnecting neutral if generator is being serviced • Multiple NGR’s has cumulative effect on ground fault current
  • 54. • A neutral deriving transformer holds the fault current on the main bus to a consistent current rating • Each generator is protected against internal faults by HRG
  • 55.  Solidly ground only at LV when generator permits, loads are non-critical and primarily single phase  HRG at LV  LRG at MV or where charging current is excessive