MESSUNG’S EXPERTISE IN ENSURING HEALTHY OPERATIONS FOR PHARMA MANUFACTURING

THE LEADING EDGE
Messung is a Leading Industrial Technology Expert in India, seeking to be a dynamic organisation driven
by pioneering zeal, a passion for new ideas and pursuit for excellence to bring progressive solutions that
deliver the competitive edge for customers. Continuing its legacy of innovations in Industrial Automation,
the Messung Group has diversified into various businesses.
Messung empowers businesses and industries with the foremost technologies and high performance
products backed by deep domain knowledge and reliable support.
We work closely with customers, understand their needs and challenges; identifying opportunities and
technologies to bring the most relevant solutions that contribute to their success. Even in business, our
social consciousness and sense of environmental responsibility remain firm and uncompromising.
Our competencies are as diverse as our portfolio - which today spans the fields of Automation & Controls,
Electrical Engineering and Workplace Technology. In these, and many more emerging fields, we are
constantly expanding and enhancing our market expertise to achieve - and deliver - the Leading Edge in
the Food & Beverage (F&B) industry.

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THE PHARMA INDUSTRY

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The pharma industry offers little margin for error. Hence
Automation is required right from the Formulation stage to
the final preparation of medicine in the form of pills,
tablets, capsules, vials etc.
For the Pharmaceutical industry, Messung offers a gamut of
advanced technology solutions with single-source
convenience.
From being a leading PLC manufacturer and industrial
automation systems provider, Messung is today a
diversified conglomerate offering technology solutions
under three broad businesses:
• Automation & Control
• Electrical Engineering
• Workplace Technology
BACKGROUND
MESSUNG’S EXPERTISE IN ENSURING HEALTHY
OPERATIONS FOR PHARMA MANUFACTURING
SOLUTIONS FROM MESSUNG: INDUSTRIAL AUTOMATION | ELECTRICAL ENGINEERING | WORKPLACE TECHNOLOGY
Messung's decades of experience and industry knowledge,
portfolio of futuristic products and integrated system
solutions make Messung the preferred one-stop partner for
process automation, wastewater treatment, HVAC systems,
energy management systems and workplace systems –
customised for the Pharma industry.

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Whether it be research or testing, manufacturing or packaging,
drug makers rely on automation systems to ensure process
optimisation, quality control and alignment with relevant
regulations and compliances.
• Flexible and reproducible production with increasing
standardisation, optimisation
• Adherence to international obligations on supporting
documents
• Minimal human intervention and cross-contamination for
quality control, precision and speed
• Process optimisation and alignment with GMP (Good
Manufacturing Practices), FDA regulations and other
compliances.
PROCESS AUTOMATION REQUIREMENTS OF
THE PHARMA INDUSTRY

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• GMP-compliant integrated process automation
solutions for:
• process automation
• real-time monitoring
• handling & positioning systems
• testing & analyses
• 21 CFR Part 11 compliance for electronic
documentation and traceability
PROCESS AUTOMATION SOLUTIONS FOR
THE PHARMA INDUSTRY

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21 CFR Part 11 Compliance for Pharmaceutical Industry
• The 21 CFR Part 11 guidelines were defined in 1997 by Food and Drug
Administration. These regulations mainly deal with the Electronic Records and
Electronic Signature. This was a major step towards defining the equivalence
of these records to the legacy Paper based records and handwritten
signatures.
• The system construction by the user must be based on the following points to
comply with the FDA 21 CFR Part 11 regulations.
• User Management Functionalities
• Audit Trail
• System Data and Data Backup
• Electronic Data Record and Data storage
• Report Generation and Printing
THE PHARMA INDUSTRY

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• Systems for packaging applications which require high-speed servo
position controls
• blister packing
• capsule making and filling
• tablet making
• bottle filling
• cartoning, etc.
• Nx-era range of Programmable Logic Controllers and XM-PRO
remote I/O modules
• Servo drive solutions based on IEC 61131-3 standard, and
VFD drives from Sigmatek, Austria and Fuji Electric, Japan
THE PHARMA INDUSTRY

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Wastewater treatment is no longer a peripheral activity; it is a
crucial element in pharma manufacturing. Further, in view of the
scarcity of water resources, reuse of water after removal of
contaminants, is required by industry.
• Wastewater treatment is an integral part of pharma process
design, and pharma manufacturing
• Wide range of waste water streams produced as by-products of
chemical synthesis, fermentation and formulation operations
• Treatment of such wastewater in strict compliance with all
applicable regulatory requirements is vital
• Reuse of water after removal of contaminants
WASTEWATER TREATMENT REQUIREMENTS
OF THE PHARMA INDUSTRY

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• Reduce cost and down time
• Sustainable solutions for plant engineering and plant lifecycle
management
• Regulatory compliance with efficiency
• Process control systems to manage both batch and continuous
systems
• Accurate data collection and secure communication
• Connect PCs, laptops, tablets, and mobile phones for remote
control
WASTEWATER TREATMENT AUTOMATION
SOLUTIONS FOR THE PHARMA INDUSTRY

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The pharma industry has a uniquely challenging environment that
calls for strict environment controls. A facility that's too hot or cold,
dry or humid could lead to deterioration in product quality,
production delays or even loss of product.
• Strict process and environment controls
• Control of temperature, humidity, airborne particulate,
microorganisms, differential pressure, airflow, air velocity, etc.
to protect the product and process from contamination
• Raw materials, samples, experiments and storage at precise
and consistent temperature
• Design, validation and ongoing monitoring of HVAC systems
ENVIRONMENT CONTROL REQUIREMENTS OF
THE PHARMA INDUSTRY

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MESSUNG ENVIRONMENT CONTROL SOLUTIONS
FOR THE PHARMA INDUSTRY
• HVAC system that meets quality & safety regulations
• Proper temperature & airflow, control of humidity & gas
concentrations, etc.
• BMS to monitor HVAC of processing plants, packaging units,
warehouses
• LMS (Lighting Management System) – to control lighting and
utilise energy cost-efficiently
• System integration expertise to connect HVAC and other
systems
• Maximum functionality and reduced costs

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Pharma manufacturers face an increasingly competitive
environment with strict quality and environmental
compliances. Energy is one of the biggest expenditures in
pharma manufacturing and offers great potential for
reducing costs.
• Strict quality and environmental compliances
• Reduce production costs without negatively impacting
product quality or yield
• Adoption of energy efficiency practices across labs,
manufacturing facilities and other buildings
• Meet legal specifications regarding energy efficiency -
such as ISO 50001
• Energy efficiency to reduce pollutant emissions
ENERGY MANAGEMENT REQUIREMENTS OF
THE PHARMA INDUSTRY

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• Customised energy management systems
(IEC 61000-4-30, EN 50160 and IEC 61000-2-4)
• Enable power conservation, optimise power consumption and
improve quality of power
• IoT connectivity and real-time data analyses for prompt,
informed decision making
• Janitza power quality analysers and digital energy meters
• Energy management, power quality monitoring and residual
current monitoring in a single system environment
• Wöhner busbar systems
• Advanced power distribution & control panels (IEC 61439)
ENERGY MANAGEMENT SOLUTIONS FOR
THE PHARMA INDUSTRY

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Even though pharma manufacturing is a highly automated
operation, the comfort, health and wellbeing of pharma workers is
important for ensuring productivity. Pharma companies need to
provide an ergonomic workplace while meeting all hygiene
compliances.
• Contamination-controlled environment
• Furniture of the mandated hygiene and cleanliness standards
• Comfortable, ergonomic work space for workers
WORKPLACE ERGONOMICS REQUIREMENTS OF
THE PHARMA INDUSTRY

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• Class 100/ISO 5 cleanroom chairs & stools from
Uchida, Japan
• Stainless Steel tables, laboratory chairs & stools,
SS trolleys, storage racks and lab tables with
drawers as per ISO-14644-1 cleanroom criteria
• Ergonomics and convenience in controlled
environments.
MESSUNG WORKPLACE SOLUTIONS FOR
THE PHARMA INDUSTRY

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CONCLUSION
If you are setting up a new pharma manufacturing plant or expanding
your current biotech facility, connect with Messung.
Messung is the pioneer and leading PLC manufacturer in India, with
decades of experience and proven expertise in the pharma sector, so
you're assured high-performance, cost-efficient technology solutions - to
serve different needs in your factory. Machine automation or process
control, HVAC system automation or energy management - Messung's
customised offerings will help you achieve your quality, safety,
production and environmental objectives.

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THANK YOU.
DISCLAIMER :
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501, 502 & 503 Lunkad Sky Vista,
Viman Nagar,
Pune 411 014, India.
Tel: +91 20 6649 2800
Email: info@messung.com
BRANCH OFFICE - MUMBAI
Unit No. 303, Third Floor, Meadows,
Sahar Plaza Complex, A.K. Road,
J.B. Nagar, Andheri (E),
Mumbai 400 059, India.
Tel: +91 22 28355066
BRANCH OFFICE - BENGALURU
1st Floor, Manu Plaza, Plot No. 3C-902,
9th Main, Kalyan Nagar,
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Bengaluru 560 043, India.
Tel: +91 80 42288580

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