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www.pwc.com/GlobalSupplyChainSurvey2013
Global Supply Chain Survey 2013
This year’s global supply chain survey by
PwC shows how Leaders are moving ahead
of the pack. They’re tailoring their supply
chains to customer needs and investing in
next-generation capabilities while keeping
the focus on supply chains that are both fast
and efficient.
Next-generation
supply chains
Efficient, fast and
tailored
2 Next-generation supply chains: Efficient, fast and tailored 3Next-generation supply chains: Efficient, fast and tailored
More than 500
participants from
manufacturing
and service industries
contributed to
this year’s survey,
with data collected
from May to
July 2012.
Contents
Executive summary	 3
Introduction	6
Detailed survey findings	 8
Industry-specific dashboards	 20
About the survey	 32
Acknowledgements	33
Related reading	34
Macroeconomic cycles
of growth, contraction
and recovery have
become erratic. Together
with natural disasters
that affect both
operations and sales,
they have made reliable
end-to-end supply and
demand planning
increasingly challenging.
Executive summary
Successful management of extreme
market and demand volatility has
become the new mantra of supply
chain managers around the globe.
Macroeconomic cycles of growth,
contraction and recovery have become
erratic, making reliable end-to-end
supply and demand planning
increasingly challenging. Disruptions
caused by recent natural disasters
have added to supply chain volatility.
In business-to-business relationships,
long-term loyalty and predictable order
flow seem to have become relics of the
past. At the same time, customers are
tightening their requirements in terms
of throughput time and perfect-order
delivery while demanding continuous
reductions in supply chain cost.
The increasing use of online channels
is driving the reduction of response
times and forcing supply chain
managers to find new answers for
global micro-delivery of multiple
small-customer orders, instead of
the large-batch movements.
Maximising supply chain flexibility
and managing multiple supply chain
configurations have become the new
imperatives for today’s supply chain
executives. In addition, radio-
frequency identification (RFID) and
other digital technologies lead to new
frontiers in supply chain transparency
and process automation. Those
technologies enable multiple supply
chain partners along the value chain
to seamlessly interact in the joint
design, manufacture, delivery and
service of complex customer orders.
But even with this kind of innovation
available to enhance efficiency, supply
chain executives everywhere face
some tough challenges. So, how are
they handling them? In this report we
share the findings from our ninth and
largest-ever global supply chain survey.
We’ve drawn on the insights of more
than 500 supply chain experts in
Europe, North America and Asia, from
companies of all sizes and across a
wide range of industries. We’ve also
picked out two groups of companies
and compared their performance.
The Leaders, as we’ve called them,
have consistently outperformed their
peers, while the Laggards have
consistently underperformed —
both financially and operationally.
The Leaders in our survey point to
the future. They have supply chains
that are efficient, fast and tailored —
a model that lets companies serve their
customers reliably in turbulent market
conditions and that differentiates
between the needs of different sets of
customers. We’ve come up with six key
findings that point the way towards
how they do it.
4 Next-generation supply chains: Efficient, fast and tailored 5Next-generation supply chains: Efficient, fast and tailored
The Leaders have succeeded in coping
with those challenges by focusing on
three key drivers: perfect order
delivery, cost reductions and supply
chain flexibility. They’ve invested in
new tools and technologies, built
extensive supply chain networks
to maximise the flexibility and
responsiveness of their supply chains
and simplified their processes
wherever possible. That’s helping
them respond to customers, whose
requirements are becoming
increasingly demanding.
Finding 3: One size does not fit
all: Leaders tailor their supply
chains to the needs of different
customer segments
The Leaders recognise that one size
does not fit all. They’ve created
different supply chain configurations
for different customer segments by
using distinct processes and supply
networks to offer different levels of
service at different prices. They’re also
more focused in the ways they go to
market: 35% use only one channel,
whereas 80% of the Laggards have
more than one. Clear channel focus,
while configuring the supply chain
to meet the needs of individual
customers, has proved to be a
winning formula.
Finding 4: Leaders outsource
production and delivery but
retain global control of core
strategic functions
The Leaders typically outsource about
60% of their warehousing and logistics
activities and nearly 50% of their
manufacturing and assembly activities.
But they keep core strategic functions
such as sales and operations planning
(SOP), strategic procurement and
research and development (RD)
in-house.
They also manage most core strategic
functions centrally while steering more
than three-quarters of their manufac-
turing and logistics activities regionally.
Regional manufacturing and distribu-
tion give them greater flexibility and
make it easier for them to respond to
local customer requirements.
Finding 5: Leaders in mature
and emerging markets invest more
heavily in differentiating supply
chain capabilities
Most companies have implemented the
basic capabilities required to deliver
efficiently and cost-effectively. Leaders
have gone much further than only
mastering the basics. They’ve also
introduced differentiating processes,
such as integrated real-time demand-
and-supply planning with key suppliers
and customers, effective supplier and
partner management or tax-efficient
supply chains.
That includes supply chain Leaders
from the emerging markets. They have
rapidly adopted best-in-class practices
and avoided the painfully slow
development process used by many
of the traditional-market companies.
And many emerging-market Leaders
are now leading the way by introducing
new and innovative supply chain
practices to the global supply chain
community, especially in the areas
of supply chain flexibility and
cost efficiency.
Finding1:You can have it all:
companies that acknowledge supply
chain as a strategic asset achieve
70% higher performance
Companies that beat the competition on
supply chain performance also achieve
significantly better financial results.
Supply chain Leaders deliver on time in
full (OTIF) on 95.7% of occasions and
have an impressive 15.3 inventory
turns, while the Laggards achieve only
3.8 turns. That means greater efficiency
and customer satisfaction without
driving up working capital —
essentially, having it all. Those are
metrics that really impact the bottom
Finding 6: Interest in next-
generation technologies and
sustainable supply chains is growing
The existing suite of innovative supply
chain technologies includes RFID and
other digital capabilities, new visibility
and statistical decision tools and
technology to facilitate further process
automation and efficiency. Many
companies aren’t yet taking advantage
of all those possibilities. But that looks
set to change: more than half of all
respondents say they’re implementing,
or they plan to implement, new tools to
improve visibility and provide more
process automation. Those in the
Pharmaceuticals and Life Sciences,
Technology and Telecom and Retail
and Consumer Goods industries plan
to make particularly significant
investments in those areas over the
next couple of years.
More than two-thirds of all
respondents also say sustainability will
play a more important role in the
supply chains of the future. A number
of companies have already started
(1) investing in technologies to reduce
their carbon dioxide emissions and
(2) excluding any supply chain
partners that don’t adhere to the
highest ethical standards.
But such examples are not yet
widespread — aspirations tend to
exceed action unless there is a clear
cost reduction benefit or regulatory
requirement being met.
line; the Leaders in our survey enjoy
average earnings before interest and
taxes (EBIT) margins of 15.6%, whereas
the Laggards can manage only 7.3%.
But, surprisingly, only 45% of
respondents say their companies view
the supply chain as a strategic asset, and
just 9% say the supply chain is helping
them outperform their peers. That
needs to change, because better supply
chain efficiency has a measurable
impact. Supply chain managers across
the globe need to step up to their top
management and claim their rightful
place as one of the major elements in
the success — or failure — of
their company.
Finding 2: Leaders focus on
best-in-class delivery, cost and
flexibility to meet increasingly
demanding customer requirements
Supply chain executives are coping
with a wide range of challenges,
with profitability and cost management
topping the list, followed by supply
chain flexibility and the need to
meet customer requirements. But
those represent just the tip of the
iceberg — adapting to competitive
pressures, volatility, skills gaps,
sustainability — because the range of
increasingly important trends that
affect supply chain success is wide.
Six key findings from PwC’s
Global Supply Chain Survey 2013
Figure 1: 45% of the participants acknowledge that supply chain is seen
as a strategic asset in their company [% of participants]
… supports the company in constantly outperforming the market
… is at an advantage to peers
… is at parity with industry peers
… is at a disadvantage to industry peers
Our supply chain…
46%
36%
9% 9%
Technology and Telecom
Automotive
Industrial Products
Chemicals and Process
Pharmaceuticals
and Life Sciences
Retail and Consumer Goods
Other
56
50
46
43
41
40
26
Source: PwC, Global Supply Chain Survey 2013
1 You can have it all:
companies that
acknowledge supply
chain as a strategic
asset achieve 70%
higher performance
2
5
Leaders focus on
best-in-class delivery,
cost and flexibility to meet
increasingly demanding
customer requirements
Leaders in mature and
emerging markets
invest more heavily in
differentiating supply
chain capabilities
3 One size does not fit all:
Leaders tailor their
supply chains to the
needs of different
customer segments
46
Leaders outsource
production and delivery
but retain global control
of core strategic
functions
Interest in
next-generation
technologies and
sustainable supply
chains is growing
6 Next-generation supply chains: Efficient, fast and tailored 7Next-generation supply chains: Efficient, fast and tailored
Introduction
In our ninth — and largest-ever — global supply
chain survey, we heard from over 500 executives
around the world which key trends they see
reshaping the supply chain.
The need to cope with a whole range
of supply chain challenges is putting
greater pressure than ever on supply
chain executives. In our ninth — and
largest-ever — global supply chain
survey, we heard from over 500
executives around the world which key
trends they see reshaping the supply
chain. Coming from companies large
and small, across a wide range of
industries, our respondents shared
details of their operating models and
the practices their companies are
using, outlined the ways they’re
organising their supply chains and
described the levers they’re pulling
to maximise the value of those
supply chains.
We’ve supplemented this research with
a comparison of two distinct cohorts
of companies: those in the top quintile
and those in the bottom quintile (per
industry sector), measured in terms of
financial and operational performance.
The differences between those Leaders
and the Laggards are illuminating.
The most-successful companies have
configured their supply chains for
specific customer segments, adopted
differentiating practices such as
collaborative planning with customers
and suppliers and reduced complexity.
The Leaders in our survey point to
the future. They have next-generation
supply chains that are fast, flexible
and responsive — a model that
enables companies to serve their
customers accurately and efficiently
in turbulent market conditions and
differentiates between the needs of
different sets of customers.
We’ve discussed our main findings in
the following pages. We’ve also included
six dashboards with details of how
well the supply chains of companies in
different industries perform, how those
supply chains are typically organised
and the value drivers that matter most.
8 Next-generation supply chains: Efficient, fast and tailored 9Next-generation supply chains: Efficient, fast and tailored
Detailed survey findings
Finding 1:
You can have it all:
companies that acknowledge
supply chain as a strategic
asset achieve 70%
higher performance
Figure 2: Companies that focus on improving their supply chain performance
consistently outperform their peers financially
+30% +8% +87%
Average EBIT margin (%)
Opportunity
Laggards Average Leaders
Average delivery
performance (OTIF) (%)
Opportunity
Average inventory
turns per year (#)
Opportunity
Laggards Average Leaders Laggards Average Leaders
7 12 16 79 89 96 4 8 15
Figure 3: Leaders deliver on time in full more frequently and simultaneously optimise
their working capital
Deliveryperformance(%)
Delivery heroes Supply chain top performers
Supply chain rookies Working capital optimisers
Inventory turns (#)
151
75
95
98
20
Laggards Leaders
% of Laggards % of Leaders
Laggards Leaders
Laggards Leaders Laggards Leaders
181 530
396 263
Companies that focus on improving
their supply chain performance achieve
much better financial and operational
results than their peers do. The top
companies we surveyed deliver
OTIF at 96% compared with 89% on
average. In addition, they have 87%
more inventory turns per year than
companies with average results do.
That doesn’t just mean more satisfied
customers. It directly affects the
bottom line: Leaders also enjoy 30%
higher EBIT margins than the average
(see Figure 2).
Perhaps more important, Leaders show
that it’s possible to deliver orders very
efficiently without driving up
their working capital, which refutes
the still widely held belief that
delivery performance is a function of
inventory. More than half of them
deliver OTIF more than 95% of the
time and have more than 15 inventory
turns a year — evidence that delivery
performance is the product of a
mature supply chain set-up, processes
and systems. By contrast, 96% of the
Laggards in our survey are supply
chain rookies. Their delivery
performance, inventory turns and EBIT
margins are much lower than those of
the Leaders (see Figure 3).
Our analysis suggests that the
importance of the supply chain is
still insufficiently recognised in the
boardroom. In fact, even supply chain
executives themselves usually don’t
realise the full value they bring to their
organisations, or they don’t promote
that value sufficiently to the C-suite.
That’s because most supply chain
executives are focusing on the
day-to-day aspects of establishing and
managing an end-to-end supply chain
and fostering collaboration both with
other functions and within the supply
chain itself. But taking the time to
promote the importance of the supply
chain can have significant benefits.
Once the C-suite recognises that a
mature supply chain is truly a source of
important competitive advantage, it
will be easier to persuade executives to
make the investments needed to bring
supply chains up to the next level.
Source: PwC, Global Supply Chain Survey 2013
Source: PwC, Global Supply Chain Survey 2013
10 Next-generation supply chains: Efficient, fast and tailored 11Next-generation supply chains: Efficient, fast and tailored
Indeed, the war for talent is already in
full swing. Nearly three-fifths of our
survey respondents see the acquisition
or development of supply chain talent
and skills as essential to their current
success. Even more rate it as important
for 2013-2015. Some companies have
responded by establishing dedicated
supply chain academies to train their
own staffs. They’re also offering
attractive compensation and benefits
packages to acquire and retain
successful supply chain managers.
Respondents say supply chains also
need to support demand growth in
emerging markets and be more
sustainable. Most companies have so
far devoted relatively little effort to the
idea of the sustainable supply chain,
largely because their customers seem
unwilling to pay for it. But the
importance is now rising sharply —
one-third more respondents say
sustainability will play a major role
in 2013-2015 compared with now.
All of these challenges present a lot
to deal with at one time, but the
introduction of digital technologies such
as RFID and process automation tools
is likewise rising up the agenda.
Such technologies require massive
investment and typically take several
years to implement. But they provide
much greater transparency and
process automation throughout the
entire supply chain, so they can help
reduce costs and increase efficiency.
Hence the fact that many supply chain
executives now regard them as vital.
So, in light of all these challenges,
what priorities are Leaders setting to
maximise the value of their supply
chains? As Figure 5 shows, many of
them have focused on the same values
drivers, and it’s the first levers that
provide the highest impact.
The two levers that create the highest
value are maximising delivery
performance and minimising supply
chain costs: 90% of all Leaders have
achieved a delivery performance of
more than 96%, thanks to integrated
supply chain planning, throughput/
cycle time reductions and optimisation
of their buffer stocks. Many of them are
also using best-cost country sourcing
and lean management techniques and
are simplifying their processes in order
to cut costs.
Maximising volume flexibility and
responsiveness comes next: 75%
of Leaders regard it as important.
They’re creating value by increasing
volume flexibility in their internal
manufacturing or shift models,
improving supply-and-demand
balancing and collaborating closely
with their partners. They make sure
their supply chains are responsive
and that volatility risks are shared
with partners and suppliers.
Once they’ve pulled those three levers,
the Leaders tend to focus on reducing
risk and managing complexity. Just how
do they do it? One way is by (1) working
together with RD and sales executives
to reduce the number of product
platforms and variants and (2)
consistently pruning obsolete
components. This results in lower
inventories and reduced supply chain
complexity. In addition, the Leaders
manage key suppliers more
professionally, automate supply chain
processes that can be automated and
switch from make-to-stock to make-to-
order whenever possible. Finally, the
Leaders turn to reorganising their
supply chains to minimise tax exposure.
The result? The Leaders consistently
achieve above-average supply chain
performance and financial results,
while the Laggards get bogged down
by ever-increasing supply chain costs,
complexities and inefficiencies.
Figure 5: Leaders pull seven levers to maximise the value of their supply chains
Activated value drivers
PATH TO SUPPLY CHAIN VALUE CREATION
Maximum delivery
performance
Complexity management
Minimised risks
SustainabilityMinimised costs
Maximum volume
flexibility and
responsiveness
Tax optimisation
and efficiency
Valuecreation
Supplychain
valuedriver
Figure 4: Costs, profitability and increasingly demanding customers top the agenda
Finding 2:
Leaders focus on best-in-class
delivery, cost and flexibility to
meet increasingly demanding
customer requirements
Staying resilient is one way to cope
with customer requirements. Nearly
two-thirds of supply chain executives
say they’ll need to build in greater
flexibility to respond to shifts
in volume. Here, too, the importance
will increase by 2015, which is
consistent with the shift we noted
in our 2010-2012 trends report.
That’s only the beginning of the
challenges supply chain executives face.
Respondents see a whole range of trends
as increasing in importance, from the
need to respond to competitive
pressures and ensuring supplier
performance through to concerns over
risk and skills (see Figure 4).
Supply chain executives see increasing
the profitability of their companies’
supply chain and reducing total supply
chains costs as their top priorities
(see Figure 4). In addition, more than
two-thirds say it’s vital to meet the
requirements of customers, who are
becoming more demanding about the
delivery performance, flexibility
and service levels they expect. And
awareness of the need to keep up with
customer demands is increasing;
that number will jump to 78% by
2015. As one respondent put it, “We’re
juggling multiple supply chain balls
faster and faster and just hope that
none of the efficiency or customer
satisfaction balls drops to the ground.”
Significant1
supply chain trends in 2013 [%] In 2013-20152
[%]
% increase by
2015 vs. 2013
Managing profitability of total supply chain
Reducing total supply chain cost
Meeting increasing customer requirements
Preparing supply chain for up/downwards volume flexibility
Responding to competitive pressures
Acquiring and developing supply chain talent and skills
Ensuring supply and supplier performance
Implementing techniques to automate and increase transparency
Supporting demand growth in emerging markets
Managing supply chain security and risk
Making the supply chain more sustainable
Responding to changing regulatory requirements
+10%
+6%
+14%
+14%
+18%
+19%
+15%
+26%
+19%
+31%
+34%
+12%
Top 4 supply chain trends
Remaining supply chain trends
Importance increase by:  20% 10% and  20%  10%
Notes
1 % participants who judge trend as critical or significant in 2013.
2 % participants who say that trend is significant, critical or moderately important in 2013 and who say it will increase
by 2015, or who think that trend is critical or significant in 2013 and believe it will stay the same for the next two years
79
80
69
64
61
58
60
52
52
46
42
36
8
5
10
9
11
11
9
14
10
14
14
4
Source: PwC, Global Supply Chain Survey 2013
Source: PwC, Global Supply Chain Survey 2013
12 Next-generation supply chains: Efficient, fast and tailored 13Next-generation supply chains: Efficient, fast and tailored
Market characteristics Supply chain requirements Supply chain architecture
Geography/Country
Market/
Demand
Leaders:
Differentiatedoffering
Laggards:
One-size-fits-all
Product/
Technology
Channel/
Market
Supply chain configuration 1
One-size-fits-all
supply chain configuration
Supply chain configuration 2
Supply chain configuration 3
C
osts
Flexibility/Responsiveness
Delivery
performanceC
osts
Flexibility/Responsiveness
Delivery
performance
Of course, many organisations recognise
that different customers have different
needs — and hence different supply
chain requirements, too. But it’s only
the Leaders that have started using
the concept of configuration to design
their supply chains from the outside in.
This enables them to provide optimal
services for a wide range of customers
by making the best trade-offs between
delivery performance, cost and
flexibility to satisfy each customer
segment (see Figure 7). So, supply
chain configurations are major
elements in achieving superior supply
chain performance.
Figure 7: With different supply chain configurations, companies can make the best trade-offs to satisfy each customer segment
Figure 6: Leaders configure their supply chains for different customer segments
Laggards Leaders
+40%
# supply chain configurations # channels # configurations per channel
3.1 4.3
Laggards Leaders
-10%
2.3 2.0
Laggards Leaders
+55%
Leaders are more focused
than Laggards because they
operate in fewer channels
Leaders operate up to
50% more configurations per
channel than Laggards
Leaders operate
more supply chain
configurations
1.4 2.1
Finding 3:
One size does not
fit all: Leaders tailor their
supply chains to the needs of
different customer segments
More than 83% of all Leaders configure
their supply chains for different customer
segments. And, on average, they use
55% more configurations per channel
than the Laggards do (see Figure 6).
In other words, the Leaders recognise
that one size doesn’t fit all. The demands
imposed on a supply chain are as much
a function of the channel the supply
chain serves and of the requirements
of the customers who use that channel,
as they are of the products a company
sells and the technologies the company
uses. Each combination results in a
different set of customer needs that
require a tailored solution.
What is a supply chain configuration?
A supply chain configuration is a version of the supply chain that has been
optimised to meet the needs of a specific customer group. For example,
a manufacturer might have two different supply chain configurations:
one for complex/high-end products and one for standard products. Each
configuration might serve the same customers and source from the same
suppliers by using different production locations and even, perhaps, different
distribution networks. Similarly, a manufacturer might have two different
transportation and logistics configurations: one with fast delivery times and a
higher cost for top customers and one with lower performance for price-
conscious customers.
That’s not the only difference between
the Leaders and the rest of the survey
population, though. The Leaders also
have a clearly defined go-to-market
approach: 35% focus on only one
channel versus 20% of the Laggards,
and on average, they generate 66%
more revenue per channel than
the other companies in our sample.
This suggests that critical mass is a
prerequisite for creating tailored
supply chain configurations.
Source: PwC, Global Supply Chain Survey 2013
Source: PwC, Global Supply Chain Survey 2013
Clear channel focus, while configuring the supply
chain to meet the needs of individual customers,
has proved to be a winning formula.
14 Next-generation supply chains: Efficient, fast and tailored 15Next-generation supply chains: Efficient, fast and tailored
Figure 9: Leaders and Laggards alike are very wary about outsourcing all functions
but their manufacturing and distribution
participants do outsource are confined
primarily to the areas of manufacturing
and distribution, and even then,
they’re very selective. Due to global
disasters in past years, some companies
have actually brought some supply
chain activities back, close to home,
to reduce risks.
Both Leaders and Laggards outsource
half of their transportation and
warehousing activities, regarding them
as commodities that can be handled by
a partner. But they keep the customer
order desk in-house to maintain control
over interaction with customers. And
they outsource only 36% of their
manufacturing and assembly activities,
suggesting that many companies still
see manufacturing as a core component
of the supply chain and one of the vital
elements in achieving closer supply
chain integration (see Figure 9).
Finding 4:
Leaders outsource production
and delivery but retain
global control of core
strategic functions
Figure 8: Leaders manage strategic functions globally and execute functions regionally
As a rule, the Leaders in our survey
manage core strategic activities such as
strategic procurement, SOP and new
product development globally while
positioning production and delivery
regionally (see Figure 8). This allows
them to maintain control over standards
and maximise synergies while
remaining flexible and responsive
to local needs.
Many Leaders also use near-shoring
to keep prices competitive. And the
most-advanced companies are
switching from low-cost country
sourcing to best-cost country sourcing,
recognising that lead times are parts of
the total cost of ownership. But both
Leaders and Laggards use very similar
organisational models, suggesting that
organisational models alone are not
main elements in higher performance.
It is, rather, a company’s practices and
capabilities that determine how well
the company’s supply chain operates.
While the outsourcing of supply chain
functions has grown rapidly in the past
years, our 2013 survey indicates that
the percentage of value creation
achieved by partners has reached a
plateau. The activities that survey
Interesting to note is that on average,
only 36% of manufacturing and assembly
is being outsourced, indicating that
functions like manufacturing and sourcing
remain cores of the supply chain and
keys to achieving tighter supply
chain integration.
Demand planning
SOP
Strategic procurement
Operational procurement
Manufacturing and assembly
Service
Customer order desk
Warehousing
Inbound and outbound logistics
New product development
Supply chain centre of excellence
Leaders Laggards
% of supply chain activities outsourced 25
5%
2%
5%
6%
36%
22%
11%
45%
49%
12%
7%
0 50
Plan
Source
Make
Deliver
Enabler
Leaders’ geographic organisationLeaders’ organisational model
% of global and regional functions
Global
New product development
Strategic procurement
Supply chain centre of excellence
SOP
Manufacturing and assembly
Demand planning
Customer order desk
Service
Operational procurement
Warehousing
Inbound and outbound logistics
Strategic
functions
Execution
functions
Regional: Regional and local functions
Global: Global business unit (cross regional and cross enterprise)
Regional
• Strategic functions: Demand planning, SOP,
Strategic procurement, New product development,
Supply chain centre of excellence
• Execution functions: Operational procurement,
Customer order desk, Inbound and outbound logistics,
Manufacturing and assembly, Service
Global Regional
70
66
60
49
38
34
24
24
22
20
18
30
34
40
51
63
66
76
76
78
80
82
54 24
46 76
100%
Source: PwC, Global Supply Chain Survey 2013
Source: PwC, Global Supply Chain Survey 2013
16 Next-generation supply chains: Efficient, fast and tailored 17Next-generation supply chains: Efficient, fast and tailored
Figure 11: Leaders are investing in a number of differentiating practices
Supply chain value driver Top three differentiating practices of Leaders
Maximum delivery
performance
1.	 Collaboration with key customers on planning
(e.g., effective forecasting)
2.	 End-to-end supply chain planning and visibility
3.	 Vendor-managed-inventory direct-replenishment
model
Minimised costs 1.	 Best-cost country sourcing
2.	 Differentiated order-to-delivery time
3.	 Differentiated service level, including potential
reduction
Maximum volume flexibility
and responsiveness
1.	 Internal capacity flexibility 80%-120%
2.	 Flexible shift models/payment structure
3.	 Regional supply chain set-up
Minimised risks 1.	 Multiplication of sources and sole-sourcing
avoidance
2.	 Regular review of suppliers’ financial risk and
mitigation through risk-sharing partnerships
3.	 Visibility and regular monitoring of main suppliers’
operational indicators
Complexity management 1.	 Development of multiskilled employees to cope
with complexity
2.	 Late-stage product customisation
3.	 Use of distributors and other channel partners
Sustainability 1.	 Agreement with supply chain partners to adhere
to highest ethical standards
2.	 Responsible supply chain partner footprint and
procurement framework
3.	 Internal carbon footprint optimisation
and improvement
Tax optimisation and efficiency 1.	 Manufacturing and assembly optimisation
(toll manufacturing)
2.	 Localisation of inventory ownership in tax-efficient
countries
3.	 Localisation of procurement organisation in
tax-efficient countries (e.g., Singapore, Switzerland,
Cayman Islands)
This emphasis on differentiating
capabilities is characteristic of Leaders
in both mature and emerging markets.
One of the most notable features of
this year’s survey is the number of
emerging-market companies with
strong supply chains and high EBIT
margins. In fact, 26% of the Leaders in
our sample are based in the emerging
economies. And on average, emerging-
market companies command EBIT
margins that are 22% higher than
those enjoyed by mature-market
companies (see Figure 10). They’ve
almost caught up with mature-market
companies in terms of inventory turns
and delivery performance.
That’s especially impressive given
that emerging markets are typically
more volatile and more competitive.
Mastering differentiating capabilities
has played a large part in emerging-
market companies’ success. A remarkable
44% of emerging-market companies
are investing in differentiating
capabilities — evidence that they’re
rapidly implementing best practices
without going through the painful
learning curve many mature-market
companies have endured. And many
emerging-market Leaders are even
leading the way by introducing
innovative supply chain practices to
the global supply chain community,
especially in the areas of supply chain
flexibility and cost efficiency.
Two-thirds of the companies in our
survey are still focusing on the basics of
running a supply chain in a cost-effective
manner and delivering goods sufficiently
well to satisfy their customers. They’re
concentrating on achieving continuous
improvements in cost, lead times and
waste reduction. But those basic
capabilities are simply preconditions
for doing business; they don’t enable a
company to outperform the market.
Finding 5:
Leaders in mature and
emerging markets invest more
heavily in differentiating
supply chain capabilities
Figure 10: The supply chain performance of companies in emerging markets is
already close to that of companies in mature markets
Conversely, the Leaders have already
mastered the basics. They’re more
concerned with the skills that separate
a company from the crowd: 51% say
differentiating capabilities are the
real keys to success. Figure 11 shows
the main areas in which those
companies are investing to create
added value. But before attempting to
implement such practices, it’s essential
to make sure the basics are in place.
The Leaders already excel in terms of
delivery, cost and flexibility. That’s
given them a robust platform on which
to invest in more-advanced capabilities.
EBIT margin [avg.]
Mature Emerging
+22%
Based on participant’s country of origin.
11% 14%
Delivery performance [avg.]
Mature Emerging
-4%
90% 86%
Inventory turns [avg.]
Mature Emerging
-7%
8.4% 7.8%
Differentiating supply chain capabilities [avg.]
Mature Emerging
0%
44% 44%
Source: PwC, Global Supply Chain Survey 2013
According to our analysis, Leaders achieve
excellence and competitive advantage by focusing
on differentiating capabilities.
18 Next-generation supply chains: Efficient, fast and tailored 19Next-generation supply chains: Efficient, fast and tailored
That means a company has to keep
track of all the risks in its supply
chain to in addition to its as well as
profiting from opportunities the
sustainability movement might offer.
At present, respondents see four main
reasons for investing in sustainable
supply chain management: to manage
the risk of unintended environmental
or social damage, to manage their
company’s reputation and the
expectations of its shareholders, to
reduce costs and realise productivity
improvements and to create
sustainable products, thereby
increasing revenues and enhancing
the corporate brand.
Optimising their own internal carbon
footprint is the top priority for 87%
of those respondents who say
sustainability is highly important.
But there’s an equally strong trend,
as more companies begin to adopt
sustainable supply chain practices:
to provide support for suppliers
while assessing and auditing them.
As Figure 13 shows, 87% of those
respondents who say sustainability is
very important are saying it’s best to
reach an agreement with their
suppliers on adhering to the highest
ethical standards. Similarly, 81% favour
collaborating with their suppliers to
create a responsible supply chain
footprint and procurement
framework. And 71% say effective
track-and-trace capabilities are
important, too. As public expectations
rise, companies will come under
increasing pressure to report on the
environmental and social impacts of
their activities and on the steps they’re
taking to mitigate those impacts.
Finding 6:
Interest in next-generation
technologies and sustainable
supply chains is growing
The suite of innovative supply chain
technologies now available includes
RFID and other digital capabilities,
new visibility and statistical decision
tools, as well as technology to enable
further process automation and
efficiency. Those technologies
open new frontiers in supply chain
transparency and process automation.
Survey respondents recognise the
importance of moving their supply
chains to this next level: over
50% report that they are implementing
or planning to implement new tools
for better process automation or
transparency. And nearly two-thirds
see automation as being vital by 2015.
This is a consistent theme across all
industries, but the Pharmaceuticals
and Life Sciences, Technology and
Telecom and Chemicals and Process
industries are leading supply chain
technology innovation (see Figure 12).
In some cases, the dramatic increase
in interest in automation reflects
fundamental changes that are
happening in those sectors. For example,
demographic shifts and the emergence
of e-health are reshaping demand
patterns for Pharmaceuticals and
Life Sciences companies, while the
emerging dominance of mobile
devices is having a major impact on
the Technology and Telecom sector.
The technologies companies are
deploying are far more sophisticated
than before. Companies in every sector
are looking for holistic solutions that
encompass everything from order to
delivery — solutions that are
Figure 12: Pharmaceuticals and Life Sciences, Technology and Telecom and
Chemicals and Process Industry companies see automation as particularly important
supported by enterprise applications
and that draw on so-called big data
to provide greater transparency
within the supply chain and to help
them optimise their logistics and
distribution operations.
Designing a holistic planning platform
that can be implemented across the
supply chain is challenging, though.
Unfortunately, many organisations
have adopted point solutions focusing
on particular issues, which has
prevented them from addressing all
of their business objectives equally.
A growing number of companies are
also beginning to pay closer attention
to the concept of the sustainable
supply chain. Managing a supply
chain in a sustainable manner entails
taking account of the impact of major
environmental, social and economic
factors throughout the life cycle of a
product. In the long term, it’s also what
gives a company its licence to operate.
To date, most firms have done very
little on the sustainability front, but
demand for sustainable products
manufactured with sustainable raw
materials is increasing; indeed, it now
outstrips supply. Investors’ expectations
are also rising, and manufacturing
regulations are getting tighter. At the
same time, greater use of low-cost and
best-cost country sourcing is making it
more difficult to control sustainability
through the entire supply chain.
And though a company can outsource
specific business activities, it can’t
abdicate responsibility for them.
High importance1
of
automation in 2013 [%]
Increase
by 20152
[%]
% Increase by
2015 vs. 2013
Pharmaceuticals and Life Sciences
Technology and Telecom
Chemicals and Process
Retail and Consumer Goods
Automotive
Industrial
+43%
+49%
+38%
+10%
+9%
+39%
Notes
1 % participants who judge trend as critical or significant in 2013.
2 % participants who say that trend is significant, critical or moderately important
in 2013 and who say it will increase by 2015 or who indicate critical or
significant for 2013 and indicate that it will stay same for the next two years.
Importance increase by:  20% 10% and  20%  10%
54
51
50
54
53
41
23
25
19
5
5
16
Source: PwC, Global Supply Chain Survey 2013
Figure 13: Creating a sustainable supply chain requires collaboration with suppliers
Source: PwC, Global Supply Chain Survey 2013
Highly important (critical and significant)
Importance of sustainability
Less important
58%
42%
Important practices for sustainability adherence
Internal carbon footprint
optimisation and improvement
Agreement to adhere to
highest ethical standards
Responsible footprint and
procurement framework
Effective track-and-trace
capabilities
Integrated risk management
Peer cooperation and strategic
alliances to align on target
Return supply chain
to manage recycling
87
87
81
71
58
55
48
A full 81% of respondents who rate sustainability as
important favour collaborating with their suppliers
to create a responsible supply chain footprint and
procurement framework.
20 Next-generation supply chains: Efficient, fast and tailored 21Next-generation supply chains: Efficient, fast and tailored
Industry-specific dashboards
Top 3 practices per value driver
Minimising costs (90%):
•	Decreased manufacturing costs through reduction
of waste
•	Inventory reduction
•	Best-cost country sourcing
Maximum delivery performance (87%):
•	Collaborative planning with key suppliers
•	Collaboration with key customers on planning
and execution
•	Order fulfilment cycle-time reduction improve
manufacturing time
Maximum volume flexibilityand responsiveness (83%):
•	Flexible shift models/payment structure
•	Internal capacity flexibility 80%-120%
•	End-to-end supply chain planning and visibility
Complexity management (67%):
•	Making to order
•	Automation of processes in order to cope with complexity
•	Assortment/inventory policies distinguished by
product family and storing location
Minimising risks (67%):
•	Visibility and regular monitoring of main suppliers’
operational indicators
•	Multiplication of sources and sole-sourcing avoidance
•	Regular review of suppliers’ financial risk and mitigation
through risk-sharing partnerships
Sustainability (53%):
•	Agreement of supply chain partners to adhere to
highest ethical standards
•	Internal carbon footprint optimisation and improvement
•	Return of supply chain to manage recycling
Tax optimisation/Efficiency (48%):
•	Import/export optimisation (e.g., bonded warehouse)
•	Manufacturing and assembly optimisation
•	Localisation of procurement organisation in
tax-efficient countries
Supply chain performance:
The leading Automotive companies
achieve the lowest EBIT margins
compared with other industries (10.4%).
But they have the highest number of
inventory turns (18.2) and a nearly
best-in-class delivery performance
(97.3%). The performance gap between
the Leaders and Laggards is quite small,
signalling that the industry has already
adopted mature supply chain practices.
Figure 14: The key attributes of Automotive companies
Automotive:
Leaders achieve lowest EBIT margins with highest inventory
turns and strong delivery performance
Organisational set-up:
Automotive companies typically
manage their planning,
manufacturing, operational
procurement and delivery functions
regionally, and their new product
development and strategic
procurement functions globally.
They outsource less than 10% of
their planning, sourcing and enabling
activities; a relatively low, 15% of
their manufacturing and assembly
activities; and 10%-35% of their
delivery activities.
Leading practices:
The most important value drivers for
Automotive companies are minimised
costs (90%), maximum delivery
performance (87%), maximum volume
flexibility and responsiveness (83%)
and complexity management (67%).
The Leaders focus on continuous
improvements in production efficiency
and inventory management — together
with best-cost country sourcing, to
drive down costs and on collaborations
with key customers and suppliers.
Outsourcing level Geographic organisation
Geographic organisation
for supply chain functions
% of supply chain
activities outsourced
Plan
Demand planning
SOP
Strategic procurement
Operational procurement
Manufacturing and assembly
Service
Customer order desk
Warehousing
Inbound and outbound logistics
New product development
SC centre of excellence
Source
Make
Deliver
Enabler
0 18 36 55
Organisational set-up
Local Regional Global
Supply chain value driver (%)
% of participants indicating very important
or important.
Maximum delivery
performance
Maximum volume flexibility
and responsiveness
Minimised costs
Complexity management
Minimised risks
Sustainability
Tax optimisation/Efficiency
90
87
83
67
67
53
48
Source: PwC, Global Supply Chain Survey 2013
EBIT margin (%)
+82%
Laggards Leaders
5.7 10.4
Inventory turns (#)
+199%
Laggards Leaders
6.1 18.2
Delivery performance (%)
+24%
Laggards Leaders
78.7 97.3
Supply chain performance
22 Next-generation supply chains: Efficient, fast and tailored 23Next-generation supply chains: Efficient, fast and tailored
Figure 15: The key attributes of Chemicals and Process Industry companies
Chemicals and Process Industry:
Leaders achieve average EBIT margins with high inventory
turns and strong delivery performance
Organisational set-up:
Chemicals and Process Industry
companies typically manage their
planning, manufacturing,
operational procurement and delivery
functions regionally, and their enabling
and strategic procurement functions
globally. They outsource about 5% of
their planning, sourcing and enabling
activities; only 13% of their manu-
facturing and assembly activities; and
7%-45% of their delivery activities.
Source: PwC, Global Supply Chain Survey 2013
EBIT margin (%)
+29%
Laggards Leaders
10.5 13.5
Inventory turns (#)
+166%
Laggards Leaders
6.5 17.3
Delivery performance (%)
+22%
Laggards Leaders
80.2 97.5
Supply chain performanceSupply chain performance:
The leading Chemicals and Process
Industry companies achieve average
EBIT margins (13.5%) with a high
number of inventory turns (17.3) and
a better delivery performance than
does any other industry except Retail
and Consumer Goods (97.5%).
The supply chain performance gap
between the Leaders and Laggards
is also the smallest.
Leading practices:
The most important value drivers
for Chemicals and Process Industry
companies are minimised costs (87%),
maximum delivery performance
(87%), maximum volume flexibility
and responsiveness (77%) and
complexity management (72%).
The Leaders focus on continuous
improvements in production efficiency
and inventory management — coupled
with process simplification — to drive
down costs and on end-to-end supply
chain planning and visibility.
Supply chain value driver (%)
% of participants indicating very important
or important.
Maximum delivery
performance
Maximum volume flexibility
and responsiveness
Minimised costs
Complexity management
Minimised risks
Sustainability
Tax optimisation/Efficiency
87
87
77
72
58
52
42
Geographic organisationOutsourcing level
Geographic organisation
for supply chain functions
0 18 36 55
% of supply chain
activities outsourced
Organisational set-up
Local Regional Global
Plan
Demand planning
SOP
Strategic procurement
Operational procurement
Manufacturing and assembly
Service
Customer order desk
Warehousing
Inbound and outbound logistics
New product development
SC centre of excellence
Source
Make
Deliver
Enabler
Top 3 practices per value driver
Minimising costs (87%):
•	Inventory reduction
•	Decreased manufacturing costs through reduction
	 of wastes
•	Reduction in process flow complexity
Maximum delivery performance (87%):
•	End-to-end supply chain planning and visibility
•	Collaboration with key customers on planning
(e.g., effective forecasting)
•	Order fulfilment cycle-time reduction to improve
information flow
Maximum volume flexibilityand responsiveness (77%):
•	Internal capacity flexibility 80%-120%
•	End-to-end supply chain planning and visibility
•	Involvement of partners for capacity reservation
Complexity management (72%):
•	Development of multiskilled employees in order to
cope with complexity
•	Making to order
•	Assortment/inventory policies distinguished by
product family and storing location
Minimising risks (58%):
•	Multiplication of sources and sole-sourcing avoidance
•	Visibility over short-term supply through order
traceability, vendor-managed inventory and so on
•	Visibility and regular monitoring of main suppliers’
operational indicators
Sustainability (52%):
•	Responsible supply chain partner footprint and
procurement framework
•	Integrated risk management
•	Agreement of supply chain partners to adhere to
highest ethical standards
Tax optimisation/Efficiency (42%):
•	Transfer pricing
•	Localisation of procurement organisation in
tax-efficient countries
•	Manufacturing and assembly optimisation
(toll manufacturing)
24 Next-generation supply chains: Efficient, fast and tailored 25Next-generation supply chains: Efficient, fast and tailored
Figure 16: The key attributes of Industrial Products companies
Industrial Products:
Leaders achieve high EBIT margins despite low inventory
turns and low delivery performance
Source: PwC, Global Supply Chain Survey 2013
EBIT margin (%)
+173%
Laggards Leaders
6.3 17.3
Inventory turns (#)
+283%
Laggards Leaders
3.2 12.1
Delivery performance (%)
+19%
Laggards Leaders
77.9 92.9
Supply chain performance
Organisational set-up:
Industrial Products companies
typically manage their planning,
manufacturing, operational
procurement and delivery functions
regionally, and their enabling and
strategic procurement functions
globally. They outsource about 7% of
their planning, sourcing and enabling
activities; nearly 35% of their
manufacturing activities; and up
to 50% of their delivery activities.
Supply chain performance:
The leading Industrial Products
companies achieve relatively high EBIT
margins (17.3%) despite low inventory
turns (12.1) and a lower delivery
performance than any other industry
(92.9%). The marked gap between
the supply chain performance of the
Leaders and Laggards represents a big
opportunity for Laggards to improve
their financial results.
Leading practices:
The most important value drivers
for Industrial Products companies
are maximum delivery performance
(98%), minimised costs (93%),
maximum volume flexibility and
responsiveness (74%) and complexity
management (61%). The Leaders focus
on collaboration with key customers
and suppliers and continue to place
great weight on continuous
improvement and lean processes to
reduce order fulfilment cycle time
and decrease costs.
Outsourcing level Geographic organisation
Geographic organisation
for supply chain functions
0 18 36 55
% of supply chain
activities outsourced
Organisational set-up
Local Regional Global
Plan
Demand planning
SOP
Strategic procurement
Operational procurement
Manufacturing and assembly
Service
Customer order desk
Warehousing
Inbound and outbound logistics
New product development
SC centre of excellence
Source
Make
Deliver
Enabler
Supply chain value driver (%)
% of participants indicating very important
or important.
Maximum delivery
performance
Maximum volume flexibility
and responsiveness
Minimised costs
Complexity management
Minimised risks
Sustainability
Tax optimisation/Efficiency
98
93
74
61
60
38
38
Top 3 practices per value driver
Maximum delivery performance (98%):
•	Collaborative planning with key suppliers
•	Collaboration with key customers on planning
(e.g., effective forecasting)
•	Order fulfilment cycle-time reduction improve
information flow
Minimising costs (93%):
•	Decreased manufacturing costs through reduction
of wastes
•	Inventory reduction
•	Decreased overhead costs through increased
labour productiveness
Maximum volume flexibilityand responsiveness (74%):
•	End-to-end supply chain planning and visibility
•	Regional supply chain set-up
•	Internal capacity flexibility 80%-120%
Complexity management (61%):
•	Making to order
•	Late-stage product customisation
•	Assortment/inventory policies distinguished by
product family and storage location
Minimising risks (60%):
•	Multiplication of sources and sole-sourcing avoidance
•	Visibility and regular monitoring of main suppliers’
operational indicators
•	Regular review of suppliers’ financial risk and
mitigation through risk-sharing partnerships
Sustainability (38%):
•	Agreement of supply chain partners to adhere
to highest ethical standards
•	Internal carbon footprint optimisation and improvement
•	Responsible supply chain partner footprint and
procurement framework
Tax optimisation/Efficiency (38%):
•	Localisation of procurement organisation in
tax-efficient countries
•	Import/export optimisation
•	Transfer pricing
26 Next-generation supply chains: Efficient, fast and tailored 27Next-generation supply chains: Efficient, fast and tailored
Figure 17: The key attributes of Pharmaceuticals and Life Sciences companies
Pharmaceuticals and Life Sciences:
Leaders achieve average EBIT margins with high inventory
turns and strong delivery performance
Source: PwC, Global Supply Chain Survey 2013
EBIT margin (%)
+52%
Laggards Leaders
11.1 16.9
Inventory turns (#)
+326%
Laggards Leaders
3.8 16.3
Delivery performance (%)
+21%
Laggards Leaders
80.5 97.4
Supply chain performance
Outsourcing level Geographic organisation
Geographic organisation
for supply chain functions
0 18 36 55
% of supply chain
activities outsourced
Organisational set-up
Local Regional Global
Plan
Demand planning
SOP
Strategic procurement
Operational procurement
Manufacturing and assembly
Service
Customer order desk
Warehousing
Inbound and outbound logistics
New product development
SC centre of excellence
Source
Make
Deliver
Enabler
Organisational set-up:
Pharmaceuticals and Life Sciences
companies typically manage their
planning, operational procurement
and delivery functions regionally, and
their enabling, manufacturing and
assembly and strategic procurement
functions globally. They outsource
about 6% of their planning and
sourcing activities; a relatively high,
25% of their new product development
activities; and 20%-40% of their
delivery activities.
Supply chain performance:
The leading Pharmaceuticals and Life
Sciences companies achieve average
EBIT margins (16.9%) with a high
number of inventory turns (16.3)
and excellent delivery performance
(97.4%). The gap between the Leaders
and Laggards is relatively low when
it comes to EBIT margins and
delivery performance but relatively
high when it comes to inventory
turns (16.3 turns versus 3.8
turns, respectively).
Leading practices:
The most important value drivers for
Pharmaceuticals and Life Sciences
companies are maximum delivery
performance (100%), minimised costs
(94%), maximum volume flexibility
and responsiveness (78%) and
minimisised risks (78%). The
Leaders focus on collaboration with
key customers and suppliers and
end-to-end supply chain planning.
They also continue to place great
weight on continuous improvements
in manufacturing.
100
94
78
78
72
67
53
Supply chain value driver (%)
% of participants indicating very important
or important.
Maximum delivery
performance
Maximum volume flexibility
and responsiveness
Minimised costs
Complexity management
Minimised risks
Sustainability
Tax optimisation/Efficiency
Top 3 practices per value driver
Maximum delivery performance (100%):
•	End-to-end supply chain planning and visibility
•	Order fulfilment cycle-time reduction improve
manufacturing time
•	Collaborative planning with key suppliers
Minimising costs (94%):
•	Decreased manufacturing costs through reduction
of wastes
•	Inventory reduction
•	Decreased overhead costs through increased
labour productiveness
Maximum volume flexibilityand responsiveness (78%):
•	End-to-end supply chain planning and visibility
•	Outsourcing to service provider
•	Involvement of partners for capacity reservation
Minimising risks (78%):
•	Visibility over short-term supply through order
traceability, vendor-managed inventory and so on
•	Multiplication of sources and sole-sourcing avoidance
•	Regular review of suppliers’ financial risk and
mitigation through risk-sharing partnerships
Complexity management (72%):
•	Use of distributors and other channel partners
•	Differentiated distribution strategies
•	Development of multiskilled employees in order to
cope with complexity
Sustainability (67%):
•	Return of supply chain to manage recycling
•	Responsible supply chain partner footprint and
procurement framework
•	Integrated risk management
Tax optimisation/Efficiency (53%):
•	Import/export optimisation (e.g., bonded warehouse)
•	Intellectual property and patent royalty optimisation
•	Localisation of inventory ownership in
tax-efficient countries
28 Next-generation supply chains: Efficient, fast and tailored 29Next-generation supply chains: Efficient, fast and tailored
Figure 18: The key attributes of Retail and Consumer Goods companies
Retail and Consumer Goods:
Leaders achieve average EBIT margins with highest number
of inventory turns and best delivery performance
Source: PwC, Global Supply Chain Survey 2013
EBIT margin (%)
+131%
Laggards Leaders
6.2 14.2
Inventory turns (#)
+461%
Laggards Leaders
3.3 18.2
Delivery performance (%)
+27%
Laggards Leaders
76.4 97.5
Supply chain performance
Organisational set-up:
Retail and Consumer Goods companies
typically manage their planning,
manufacturing, operational
procurement and delivery functions
regionally and their enabling and
strategic procurement functions
globally. They outsource about
7% of their planning, sourcing and
enabling activities; only 30% of their
manufacturing activities; and
10%-55% of their delivery activities.
Supply chain performance:
The leading Retail and Consumer
Goods companies achieve average
EBIT margins (14.2%) with the highest
number of inventory turns (18.2)
and a better delivery performance
than companies in any other industry
(97.5%). The supply chain
performance gap between the Leaders
and Laggards is about average, but
Laggards have a major opportunity
to improve their inventory turns and
delivery performance.
Leading practices:
The most important value drivers
for Retail and Consumer Goods
companies are maximum delivery
performance (95%), minimised costs
(90%), maximum volume flexibility
and responsiveness (79%) and
complexity management (70%). The
Leaders focus on collaboration with
key suppliers and vendor-managed
inventory and continue to place
great importance on continuous
improvements in production efficiency
and inventory management.
Outsourcing level Geographic organisation
Geographic organisation
for supply chain functions
0 18 36 55
% of supply chain
activities outsourced
Organisational set-up
Local Regional Global
Plan
Demand planning
SOP
Strategic procurement
Operational procurement
Manufacturing and assembly
Service
Customer order desk
Warehousing
Inbound and outbound logistics
New product development
SC centre of excellence
Source
Make
Deliver
Enabler
Supply chain value driver (%)
% of participants indicating very important
or important.
Maximum delivery
performance
Maximum volume flexibility
and responsiveness
Minimised costs
Complexity management
Minimised risks
Sustainability
Tax optimisation/Efficiency
95
90
79
70
60
46
45
Top 3 practices per value driver
Maximum delivery performance (95%):
•	Collaboration with key customers on planning
(e.g., effective forecasting)
•	Collaborative planning with key suppliers
•	Vendor-managed-inventory direct-replenishment model
Minimising costs (90%):
•	Decreased manufacturing costs through reduction
of wastes
•	Decreased overhead costs through increased labour
productiveness
•	Inventory reduction
Maximum volume flexibilityand responsiveness (79%):
•	Internal capacity flexibility 80%-120%
•	End-to-end supply chain planning and visibility
•	Regional supply chain setup
Complexity management (70%):
•	Automation of processes in order to cope with complexity
•	Development of multiskilled employees in order to cope
with complexity
•	Late-stage product customisation
Minimising risks (60%):
•	Visibility and regular monitoring of main suppliers’
operational indicators
•	Multiplication of sources and sole-sourcing avoidance
•	Regular review of suppliers’ financial risk and mitigation
through risk-sharing partnerships
Tax optimisation/Efficiency (46%):
•	Transfer pricing
•	Import/export optimisation (e.g., bonded warehouse)
•	Manufacturing and assembly optimisation
(toll manufacturing)
Sustainability (45%):
•	Agreement of supply chain partners to adhere to
highest ethical standards
•	Internal carbon footprint optimisation and improvement
•	Effective track-and-trace capabilities to ensure
sustainable supply chain
30 Next-generation supply chains: Efficient, fast and tailored 31Next-generation supply chains: Efficient, fast and tailored
Figure 19: The key attributes of Technology and Telecom companies
Technology and Telecom:
Leaders achieve best EBIT margins with fewest inventory turns
and average delivery performance
Source: PwC, Global Supply Chain Survey 2013
EBIT margin (%)
+344%
Laggards Leaders
4.4 19.8
Inventory turns (#)
+170%
Laggards Leaders
4.4 11.9
Delivery performance (%)
+17%
Laggards Leaders
81.9 95.5
Supply chain performance
Organisational set-up:
Technology and Telecom companies
typically manage their planning,
manufacturing, operational
procurement and delivery functions
regionally, and their enabling and
strategic procurement functions
globally. They outsource about 15%
of their planning, sourcing and
enabling activities; as much as 55%
of their manufacturing and assembly
activities; and 20%-50% of their
delivery activities.
Supply chain performance:
The leading Technology and Telecom
companies achieve the highest EBIT
margins (19.8%) with the fewest
inventory turns (11.9) and an average
delivery performance (95.5%). There’s
a bigger gap between the EBIT margins
of the Leaders and the Laggards
than there is in any other industry,
but their inventory turns and delivery
performance are relatively similar.
Leading practices:
The most important value drivers for
Technology and Telecom companies are
maximum delivery performance (94%),
maximum volume flexibility and
responsiveness (90%), minimised costs
(83%) and complexity management
(71%). The Leaders focus on
collaboration with key customers and
suppliers and end-to-end transparency.
They also continue to place great weight
on dual sourcing with key electronics
manufacturing services providers
and regional supply chain set-ups.
Outsourcing level Geographic organisation
Geographic organisation
for supply chain functions
0 18 36 55
% of supply chain
activities outsourced
Organisational set-up
Local Regional Global
Plan
Demand planning
SOP
Strategic procurement
Operational procurement
Manufacturing and assembly
Service
Customer order desk
Warehousing
Inbound and outbound logistics
New product development
SC centre of excellence
Source
Make
Deliver
Enabler
Supply chain value driver (%)
% of participants indicating very important
or important.
Maximum delivery
performance
Maximum volume flexibility
and responsiveness
Minimised costs
Complexity management
Minimised risks
Sustainability
Tax optimisation/Efficiency
94
90
83
71
58
50
50
Top 3 practices per value driver
Maximum delivery performance (94%):
•	Collaborative planning with key suppliers
•	Collaboration with key customers on planning
(e.g., effective forecasting)
•	End-to-end supply chain planning and visibility
Maximum volume flexibilityand responsiveness (90%):
•	Multisourcing/dual sourcing
•	Outsourcing to service provider
•	Regional supply chain set-up
Minimising costs (83%):
•	Inventory reduction
•	Outsourcing to service partners
•	Best cost country sourcing
Complexity management (71%):
•	Outsourcing
•	Making to order
•	Automation of processes in order to cope with complexity
Minimising risks (58%):
•	Multiplication of sources and sole-sourcing avoidance
•	Visibility and regular monitoring of main suppliers’
operational indicators
•	Visibility over short-term supply through order
traceability, vendor-managed inventory and so on
Sustainability (50%):
•	Internal carbon footprint optimisation and improvement
•	Agreement of supply chain partners to adhere to
highest ethical standards
•	Return of supply chain to manage recycling
Tax optimisation/Efficiency (50%):
•	Manufacturing and assembly optimisation
(toll manufacturing)
•	Import/export optimisation (e.g., bonded warehouse)
•	Transfer pricing
32 Next-generation supply chains: Efficient, fast and tailored 33Next-generation supply chains: Efficient, fast and tailored
Dr. Reinhard Geissbauer
Germany
reinhard.geissbauer@de.pwc.com
Joseph Roussel
France
joseph.roussel@fr.pwc.com
Stefan Schrauf
Germany
stefan.schrauf@de.pwc.com
Mark A. Strom
US
mark.a.strom@us.pwc.com
Editorial Board
Vincent Espie, France
Mark Fabisch, Germany
William B. Householder, US
Dr. Elizabeth Montgomery, Germany
Oz Ozturk, Switzerland
Dr. Eric Pohlmann, Germany
Nitin Soundale, India
Costas Vassiliadis, Greece
Research and Data Analysis
PwC’s Performance Measurement Group
Steffen Holm, Germany
Kara Kardon, US
Judith Vaupel, Germany
Advisory Group
Koen Cobbaert, Belgium
Gordon Colborn, UK
Joseph Ippolito, UK
Craig Kerr, China
Hans Kühn, Germany
Johnathon Marshall, UK
Bernhard Raschke, UK
James E. Takach, US
Marketing and Project Management
Helen Gill, UK
Viktoria Kaminski, Germany
Shannon Schreibman, US
Design
Odgis + Company
Acknowledgements
Core Editorial TeamGlobal supply chain
survey overview
This year’s survey is the ninth such
supply chain survey to be conducted
by PwC. From May to July 2012, we
surveyed 503 supply chain executives
in a wide range of industries. Forty-
four percent of them hold senior
management positions, while 34% hold
C-level posts. (Figure 23 provides full
details of the survey population.)
As part of our research, we assessed
each company by using two criteria:
its financial performance (based on its
EBIT margins and revenue growth)
and its supply chain performance
(based on the average annual number
of inventory turns and the percentage
of occasions on which it delivered on
time in full). We gave each company a
score for each performance category.
Then we combined the two scores to
About the survey
create a total performance score,
comprising 35% of the financial
performance score and 65% of the
supply chain performance score.
We used these total performance scores
to find two groups of companies within
each industry sector: Leaders (the
top 20% of the sector population)
and Laggards (the bottom 20%).
We compared those two groups with
each other to find out which features
make the Leaders so successful.
We also distinguished between basic
and differentiating supply chain
capabilities. We defined basic
capabilities as those that Leaders and
Laggards regard as equally important
or where there’s very little difference in
their views. We defined differentiating
capabilities as those that Leaders treat
differently than Laggards do.
Figure 21: Geographic distribution
Figure 22: Company size
Figure 23: Seniority level
Figure 20: Industry affiliation
Study population
characteristics
•	 503 completed questionnaires
•	 All three global regions are
well represented
•	 The participants represent a
balanced mix of company sizes
•	 More than half of the participants
are senior executives
Asia
22%
Americas
30%
Europe
48%
 USD 5B
30%
USD 1B –
USD 5B
25%
 USD 1B
45%
Non-management
22%
Management
44%
CXO
34%
Source: PwC, Global Supply Chain Survey 2013
8% Other
8% Automotive
9% Pharma/Life Sciences
12% Technology and Telecom
15% Chemicals/Process
20% Retail and
Consumer Goods
28% Industrial Products
34 Next-generation supply chains: Efficient, fast and tailored 35Next-generation supply chains: Efficient, fast and tailored
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www.pwc.com/GlobalSupplyChainSurvey2013
PwC firms help organisations and individuals create the value they’re looking for. We’re a network of firms in 158 countries with close to 169,000 people who are committed to delivering quality
in assurance, tax and advisory services. Tell us what matters to you and find out more by visiting us at www.pwc.com.
This publication has been prepared for general guidance on matters of interest only, and does not constitute professional advice. You should not act on the information contained in this
publication without obtaining specific professional advice. No representation or warranty (express or implied) is given as to the accuracy or completeness of the information contained in this
publication, and to the extent permitted by law, PricewaterhouseCoopers LLP its members, employees and agents do not accept or assume any liability, responsibility or duty of care for
any consequences of you or anyone else acting, or refraining to act, in reliance on the information contained in this publication or for any decision based on it.
© 2012 PricewaterhouseCoopers LLP. All rights reserved. In this document, “PwC” refers to PricewaterhouseCoopers LLP (a limited liability partnership in the United Kingdom), which is a
member firm of PricewaterhouseCoopers International Limited, each member firm of which is a separate legal entity.

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Next-Generation Supply Chains: Efficient, fast and tailored

  • 1. www.pwc.com/GlobalSupplyChainSurvey2013 Global Supply Chain Survey 2013 This year’s global supply chain survey by PwC shows how Leaders are moving ahead of the pack. They’re tailoring their supply chains to customer needs and investing in next-generation capabilities while keeping the focus on supply chains that are both fast and efficient. Next-generation supply chains Efficient, fast and tailored
  • 2. 2 Next-generation supply chains: Efficient, fast and tailored 3Next-generation supply chains: Efficient, fast and tailored More than 500 participants from manufacturing and service industries contributed to this year’s survey, with data collected from May to July 2012. Contents Executive summary 3 Introduction 6 Detailed survey findings 8 Industry-specific dashboards 20 About the survey 32 Acknowledgements 33 Related reading 34 Macroeconomic cycles of growth, contraction and recovery have become erratic. Together with natural disasters that affect both operations and sales, they have made reliable end-to-end supply and demand planning increasingly challenging. Executive summary Successful management of extreme market and demand volatility has become the new mantra of supply chain managers around the globe. Macroeconomic cycles of growth, contraction and recovery have become erratic, making reliable end-to-end supply and demand planning increasingly challenging. Disruptions caused by recent natural disasters have added to supply chain volatility. In business-to-business relationships, long-term loyalty and predictable order flow seem to have become relics of the past. At the same time, customers are tightening their requirements in terms of throughput time and perfect-order delivery while demanding continuous reductions in supply chain cost. The increasing use of online channels is driving the reduction of response times and forcing supply chain managers to find new answers for global micro-delivery of multiple small-customer orders, instead of the large-batch movements. Maximising supply chain flexibility and managing multiple supply chain configurations have become the new imperatives for today’s supply chain executives. In addition, radio- frequency identification (RFID) and other digital technologies lead to new frontiers in supply chain transparency and process automation. Those technologies enable multiple supply chain partners along the value chain to seamlessly interact in the joint design, manufacture, delivery and service of complex customer orders. But even with this kind of innovation available to enhance efficiency, supply chain executives everywhere face some tough challenges. So, how are they handling them? In this report we share the findings from our ninth and largest-ever global supply chain survey. We’ve drawn on the insights of more than 500 supply chain experts in Europe, North America and Asia, from companies of all sizes and across a wide range of industries. We’ve also picked out two groups of companies and compared their performance. The Leaders, as we’ve called them, have consistently outperformed their peers, while the Laggards have consistently underperformed — both financially and operationally. The Leaders in our survey point to the future. They have supply chains that are efficient, fast and tailored — a model that lets companies serve their customers reliably in turbulent market conditions and that differentiates between the needs of different sets of customers. We’ve come up with six key findings that point the way towards how they do it.
  • 3. 4 Next-generation supply chains: Efficient, fast and tailored 5Next-generation supply chains: Efficient, fast and tailored The Leaders have succeeded in coping with those challenges by focusing on three key drivers: perfect order delivery, cost reductions and supply chain flexibility. They’ve invested in new tools and technologies, built extensive supply chain networks to maximise the flexibility and responsiveness of their supply chains and simplified their processes wherever possible. That’s helping them respond to customers, whose requirements are becoming increasingly demanding. Finding 3: One size does not fit all: Leaders tailor their supply chains to the needs of different customer segments The Leaders recognise that one size does not fit all. They’ve created different supply chain configurations for different customer segments by using distinct processes and supply networks to offer different levels of service at different prices. They’re also more focused in the ways they go to market: 35% use only one channel, whereas 80% of the Laggards have more than one. Clear channel focus, while configuring the supply chain to meet the needs of individual customers, has proved to be a winning formula. Finding 4: Leaders outsource production and delivery but retain global control of core strategic functions The Leaders typically outsource about 60% of their warehousing and logistics activities and nearly 50% of their manufacturing and assembly activities. But they keep core strategic functions such as sales and operations planning (SOP), strategic procurement and research and development (RD) in-house. They also manage most core strategic functions centrally while steering more than three-quarters of their manufac- turing and logistics activities regionally. Regional manufacturing and distribu- tion give them greater flexibility and make it easier for them to respond to local customer requirements. Finding 5: Leaders in mature and emerging markets invest more heavily in differentiating supply chain capabilities Most companies have implemented the basic capabilities required to deliver efficiently and cost-effectively. Leaders have gone much further than only mastering the basics. They’ve also introduced differentiating processes, such as integrated real-time demand- and-supply planning with key suppliers and customers, effective supplier and partner management or tax-efficient supply chains. That includes supply chain Leaders from the emerging markets. They have rapidly adopted best-in-class practices and avoided the painfully slow development process used by many of the traditional-market companies. And many emerging-market Leaders are now leading the way by introducing new and innovative supply chain practices to the global supply chain community, especially in the areas of supply chain flexibility and cost efficiency. Finding1:You can have it all: companies that acknowledge supply chain as a strategic asset achieve 70% higher performance Companies that beat the competition on supply chain performance also achieve significantly better financial results. Supply chain Leaders deliver on time in full (OTIF) on 95.7% of occasions and have an impressive 15.3 inventory turns, while the Laggards achieve only 3.8 turns. That means greater efficiency and customer satisfaction without driving up working capital — essentially, having it all. Those are metrics that really impact the bottom Finding 6: Interest in next- generation technologies and sustainable supply chains is growing The existing suite of innovative supply chain technologies includes RFID and other digital capabilities, new visibility and statistical decision tools and technology to facilitate further process automation and efficiency. Many companies aren’t yet taking advantage of all those possibilities. But that looks set to change: more than half of all respondents say they’re implementing, or they plan to implement, new tools to improve visibility and provide more process automation. Those in the Pharmaceuticals and Life Sciences, Technology and Telecom and Retail and Consumer Goods industries plan to make particularly significant investments in those areas over the next couple of years. More than two-thirds of all respondents also say sustainability will play a more important role in the supply chains of the future. A number of companies have already started (1) investing in technologies to reduce their carbon dioxide emissions and (2) excluding any supply chain partners that don’t adhere to the highest ethical standards. But such examples are not yet widespread — aspirations tend to exceed action unless there is a clear cost reduction benefit or regulatory requirement being met. line; the Leaders in our survey enjoy average earnings before interest and taxes (EBIT) margins of 15.6%, whereas the Laggards can manage only 7.3%. But, surprisingly, only 45% of respondents say their companies view the supply chain as a strategic asset, and just 9% say the supply chain is helping them outperform their peers. That needs to change, because better supply chain efficiency has a measurable impact. Supply chain managers across the globe need to step up to their top management and claim their rightful place as one of the major elements in the success — or failure — of their company. Finding 2: Leaders focus on best-in-class delivery, cost and flexibility to meet increasingly demanding customer requirements Supply chain executives are coping with a wide range of challenges, with profitability and cost management topping the list, followed by supply chain flexibility and the need to meet customer requirements. But those represent just the tip of the iceberg — adapting to competitive pressures, volatility, skills gaps, sustainability — because the range of increasingly important trends that affect supply chain success is wide. Six key findings from PwC’s Global Supply Chain Survey 2013 Figure 1: 45% of the participants acknowledge that supply chain is seen as a strategic asset in their company [% of participants] … supports the company in constantly outperforming the market … is at an advantage to peers … is at parity with industry peers … is at a disadvantage to industry peers Our supply chain… 46% 36% 9% 9% Technology and Telecom Automotive Industrial Products Chemicals and Process Pharmaceuticals and Life Sciences Retail and Consumer Goods Other 56 50 46 43 41 40 26 Source: PwC, Global Supply Chain Survey 2013 1 You can have it all: companies that acknowledge supply chain as a strategic asset achieve 70% higher performance 2 5 Leaders focus on best-in-class delivery, cost and flexibility to meet increasingly demanding customer requirements Leaders in mature and emerging markets invest more heavily in differentiating supply chain capabilities 3 One size does not fit all: Leaders tailor their supply chains to the needs of different customer segments 46 Leaders outsource production and delivery but retain global control of core strategic functions Interest in next-generation technologies and sustainable supply chains is growing
  • 4. 6 Next-generation supply chains: Efficient, fast and tailored 7Next-generation supply chains: Efficient, fast and tailored Introduction In our ninth — and largest-ever — global supply chain survey, we heard from over 500 executives around the world which key trends they see reshaping the supply chain. The need to cope with a whole range of supply chain challenges is putting greater pressure than ever on supply chain executives. In our ninth — and largest-ever — global supply chain survey, we heard from over 500 executives around the world which key trends they see reshaping the supply chain. Coming from companies large and small, across a wide range of industries, our respondents shared details of their operating models and the practices their companies are using, outlined the ways they’re organising their supply chains and described the levers they’re pulling to maximise the value of those supply chains. We’ve supplemented this research with a comparison of two distinct cohorts of companies: those in the top quintile and those in the bottom quintile (per industry sector), measured in terms of financial and operational performance. The differences between those Leaders and the Laggards are illuminating. The most-successful companies have configured their supply chains for specific customer segments, adopted differentiating practices such as collaborative planning with customers and suppliers and reduced complexity. The Leaders in our survey point to the future. They have next-generation supply chains that are fast, flexible and responsive — a model that enables companies to serve their customers accurately and efficiently in turbulent market conditions and differentiates between the needs of different sets of customers. We’ve discussed our main findings in the following pages. We’ve also included six dashboards with details of how well the supply chains of companies in different industries perform, how those supply chains are typically organised and the value drivers that matter most.
  • 5. 8 Next-generation supply chains: Efficient, fast and tailored 9Next-generation supply chains: Efficient, fast and tailored Detailed survey findings Finding 1: You can have it all: companies that acknowledge supply chain as a strategic asset achieve 70% higher performance Figure 2: Companies that focus on improving their supply chain performance consistently outperform their peers financially +30% +8% +87% Average EBIT margin (%) Opportunity Laggards Average Leaders Average delivery performance (OTIF) (%) Opportunity Average inventory turns per year (#) Opportunity Laggards Average Leaders Laggards Average Leaders 7 12 16 79 89 96 4 8 15 Figure 3: Leaders deliver on time in full more frequently and simultaneously optimise their working capital Deliveryperformance(%) Delivery heroes Supply chain top performers Supply chain rookies Working capital optimisers Inventory turns (#) 151 75 95 98 20 Laggards Leaders % of Laggards % of Leaders Laggards Leaders Laggards Leaders Laggards Leaders 181 530 396 263 Companies that focus on improving their supply chain performance achieve much better financial and operational results than their peers do. The top companies we surveyed deliver OTIF at 96% compared with 89% on average. In addition, they have 87% more inventory turns per year than companies with average results do. That doesn’t just mean more satisfied customers. It directly affects the bottom line: Leaders also enjoy 30% higher EBIT margins than the average (see Figure 2). Perhaps more important, Leaders show that it’s possible to deliver orders very efficiently without driving up their working capital, which refutes the still widely held belief that delivery performance is a function of inventory. More than half of them deliver OTIF more than 95% of the time and have more than 15 inventory turns a year — evidence that delivery performance is the product of a mature supply chain set-up, processes and systems. By contrast, 96% of the Laggards in our survey are supply chain rookies. Their delivery performance, inventory turns and EBIT margins are much lower than those of the Leaders (see Figure 3). Our analysis suggests that the importance of the supply chain is still insufficiently recognised in the boardroom. In fact, even supply chain executives themselves usually don’t realise the full value they bring to their organisations, or they don’t promote that value sufficiently to the C-suite. That’s because most supply chain executives are focusing on the day-to-day aspects of establishing and managing an end-to-end supply chain and fostering collaboration both with other functions and within the supply chain itself. But taking the time to promote the importance of the supply chain can have significant benefits. Once the C-suite recognises that a mature supply chain is truly a source of important competitive advantage, it will be easier to persuade executives to make the investments needed to bring supply chains up to the next level. Source: PwC, Global Supply Chain Survey 2013 Source: PwC, Global Supply Chain Survey 2013
  • 6. 10 Next-generation supply chains: Efficient, fast and tailored 11Next-generation supply chains: Efficient, fast and tailored Indeed, the war for talent is already in full swing. Nearly three-fifths of our survey respondents see the acquisition or development of supply chain talent and skills as essential to their current success. Even more rate it as important for 2013-2015. Some companies have responded by establishing dedicated supply chain academies to train their own staffs. They’re also offering attractive compensation and benefits packages to acquire and retain successful supply chain managers. Respondents say supply chains also need to support demand growth in emerging markets and be more sustainable. Most companies have so far devoted relatively little effort to the idea of the sustainable supply chain, largely because their customers seem unwilling to pay for it. But the importance is now rising sharply — one-third more respondents say sustainability will play a major role in 2013-2015 compared with now. All of these challenges present a lot to deal with at one time, but the introduction of digital technologies such as RFID and process automation tools is likewise rising up the agenda. Such technologies require massive investment and typically take several years to implement. But they provide much greater transparency and process automation throughout the entire supply chain, so they can help reduce costs and increase efficiency. Hence the fact that many supply chain executives now regard them as vital. So, in light of all these challenges, what priorities are Leaders setting to maximise the value of their supply chains? As Figure 5 shows, many of them have focused on the same values drivers, and it’s the first levers that provide the highest impact. The two levers that create the highest value are maximising delivery performance and minimising supply chain costs: 90% of all Leaders have achieved a delivery performance of more than 96%, thanks to integrated supply chain planning, throughput/ cycle time reductions and optimisation of their buffer stocks. Many of them are also using best-cost country sourcing and lean management techniques and are simplifying their processes in order to cut costs. Maximising volume flexibility and responsiveness comes next: 75% of Leaders regard it as important. They’re creating value by increasing volume flexibility in their internal manufacturing or shift models, improving supply-and-demand balancing and collaborating closely with their partners. They make sure their supply chains are responsive and that volatility risks are shared with partners and suppliers. Once they’ve pulled those three levers, the Leaders tend to focus on reducing risk and managing complexity. Just how do they do it? One way is by (1) working together with RD and sales executives to reduce the number of product platforms and variants and (2) consistently pruning obsolete components. This results in lower inventories and reduced supply chain complexity. In addition, the Leaders manage key suppliers more professionally, automate supply chain processes that can be automated and switch from make-to-stock to make-to- order whenever possible. Finally, the Leaders turn to reorganising their supply chains to minimise tax exposure. The result? The Leaders consistently achieve above-average supply chain performance and financial results, while the Laggards get bogged down by ever-increasing supply chain costs, complexities and inefficiencies. Figure 5: Leaders pull seven levers to maximise the value of their supply chains Activated value drivers PATH TO SUPPLY CHAIN VALUE CREATION Maximum delivery performance Complexity management Minimised risks SustainabilityMinimised costs Maximum volume flexibility and responsiveness Tax optimisation and efficiency Valuecreation Supplychain valuedriver Figure 4: Costs, profitability and increasingly demanding customers top the agenda Finding 2: Leaders focus on best-in-class delivery, cost and flexibility to meet increasingly demanding customer requirements Staying resilient is one way to cope with customer requirements. Nearly two-thirds of supply chain executives say they’ll need to build in greater flexibility to respond to shifts in volume. Here, too, the importance will increase by 2015, which is consistent with the shift we noted in our 2010-2012 trends report. That’s only the beginning of the challenges supply chain executives face. Respondents see a whole range of trends as increasing in importance, from the need to respond to competitive pressures and ensuring supplier performance through to concerns over risk and skills (see Figure 4). Supply chain executives see increasing the profitability of their companies’ supply chain and reducing total supply chains costs as their top priorities (see Figure 4). In addition, more than two-thirds say it’s vital to meet the requirements of customers, who are becoming more demanding about the delivery performance, flexibility and service levels they expect. And awareness of the need to keep up with customer demands is increasing; that number will jump to 78% by 2015. As one respondent put it, “We’re juggling multiple supply chain balls faster and faster and just hope that none of the efficiency or customer satisfaction balls drops to the ground.” Significant1 supply chain trends in 2013 [%] In 2013-20152 [%] % increase by 2015 vs. 2013 Managing profitability of total supply chain Reducing total supply chain cost Meeting increasing customer requirements Preparing supply chain for up/downwards volume flexibility Responding to competitive pressures Acquiring and developing supply chain talent and skills Ensuring supply and supplier performance Implementing techniques to automate and increase transparency Supporting demand growth in emerging markets Managing supply chain security and risk Making the supply chain more sustainable Responding to changing regulatory requirements +10% +6% +14% +14% +18% +19% +15% +26% +19% +31% +34% +12% Top 4 supply chain trends Remaining supply chain trends Importance increase by: 20% 10% and 20% 10% Notes 1 % participants who judge trend as critical or significant in 2013. 2 % participants who say that trend is significant, critical or moderately important in 2013 and who say it will increase by 2015, or who think that trend is critical or significant in 2013 and believe it will stay the same for the next two years 79 80 69 64 61 58 60 52 52 46 42 36 8 5 10 9 11 11 9 14 10 14 14 4 Source: PwC, Global Supply Chain Survey 2013 Source: PwC, Global Supply Chain Survey 2013
  • 7. 12 Next-generation supply chains: Efficient, fast and tailored 13Next-generation supply chains: Efficient, fast and tailored Market characteristics Supply chain requirements Supply chain architecture Geography/Country Market/ Demand Leaders: Differentiatedoffering Laggards: One-size-fits-all Product/ Technology Channel/ Market Supply chain configuration 1 One-size-fits-all supply chain configuration Supply chain configuration 2 Supply chain configuration 3 C osts Flexibility/Responsiveness Delivery performanceC osts Flexibility/Responsiveness Delivery performance Of course, many organisations recognise that different customers have different needs — and hence different supply chain requirements, too. But it’s only the Leaders that have started using the concept of configuration to design their supply chains from the outside in. This enables them to provide optimal services for a wide range of customers by making the best trade-offs between delivery performance, cost and flexibility to satisfy each customer segment (see Figure 7). So, supply chain configurations are major elements in achieving superior supply chain performance. Figure 7: With different supply chain configurations, companies can make the best trade-offs to satisfy each customer segment Figure 6: Leaders configure their supply chains for different customer segments Laggards Leaders +40% # supply chain configurations # channels # configurations per channel 3.1 4.3 Laggards Leaders -10% 2.3 2.0 Laggards Leaders +55% Leaders are more focused than Laggards because they operate in fewer channels Leaders operate up to 50% more configurations per channel than Laggards Leaders operate more supply chain configurations 1.4 2.1 Finding 3: One size does not fit all: Leaders tailor their supply chains to the needs of different customer segments More than 83% of all Leaders configure their supply chains for different customer segments. And, on average, they use 55% more configurations per channel than the Laggards do (see Figure 6). In other words, the Leaders recognise that one size doesn’t fit all. The demands imposed on a supply chain are as much a function of the channel the supply chain serves and of the requirements of the customers who use that channel, as they are of the products a company sells and the technologies the company uses. Each combination results in a different set of customer needs that require a tailored solution. What is a supply chain configuration? A supply chain configuration is a version of the supply chain that has been optimised to meet the needs of a specific customer group. For example, a manufacturer might have two different supply chain configurations: one for complex/high-end products and one for standard products. Each configuration might serve the same customers and source from the same suppliers by using different production locations and even, perhaps, different distribution networks. Similarly, a manufacturer might have two different transportation and logistics configurations: one with fast delivery times and a higher cost for top customers and one with lower performance for price- conscious customers. That’s not the only difference between the Leaders and the rest of the survey population, though. The Leaders also have a clearly defined go-to-market approach: 35% focus on only one channel versus 20% of the Laggards, and on average, they generate 66% more revenue per channel than the other companies in our sample. This suggests that critical mass is a prerequisite for creating tailored supply chain configurations. Source: PwC, Global Supply Chain Survey 2013 Source: PwC, Global Supply Chain Survey 2013 Clear channel focus, while configuring the supply chain to meet the needs of individual customers, has proved to be a winning formula.
  • 8. 14 Next-generation supply chains: Efficient, fast and tailored 15Next-generation supply chains: Efficient, fast and tailored Figure 9: Leaders and Laggards alike are very wary about outsourcing all functions but their manufacturing and distribution participants do outsource are confined primarily to the areas of manufacturing and distribution, and even then, they’re very selective. Due to global disasters in past years, some companies have actually brought some supply chain activities back, close to home, to reduce risks. Both Leaders and Laggards outsource half of their transportation and warehousing activities, regarding them as commodities that can be handled by a partner. But they keep the customer order desk in-house to maintain control over interaction with customers. And they outsource only 36% of their manufacturing and assembly activities, suggesting that many companies still see manufacturing as a core component of the supply chain and one of the vital elements in achieving closer supply chain integration (see Figure 9). Finding 4: Leaders outsource production and delivery but retain global control of core strategic functions Figure 8: Leaders manage strategic functions globally and execute functions regionally As a rule, the Leaders in our survey manage core strategic activities such as strategic procurement, SOP and new product development globally while positioning production and delivery regionally (see Figure 8). This allows them to maintain control over standards and maximise synergies while remaining flexible and responsive to local needs. Many Leaders also use near-shoring to keep prices competitive. And the most-advanced companies are switching from low-cost country sourcing to best-cost country sourcing, recognising that lead times are parts of the total cost of ownership. But both Leaders and Laggards use very similar organisational models, suggesting that organisational models alone are not main elements in higher performance. It is, rather, a company’s practices and capabilities that determine how well the company’s supply chain operates. While the outsourcing of supply chain functions has grown rapidly in the past years, our 2013 survey indicates that the percentage of value creation achieved by partners has reached a plateau. The activities that survey Interesting to note is that on average, only 36% of manufacturing and assembly is being outsourced, indicating that functions like manufacturing and sourcing remain cores of the supply chain and keys to achieving tighter supply chain integration. Demand planning SOP Strategic procurement Operational procurement Manufacturing and assembly Service Customer order desk Warehousing Inbound and outbound logistics New product development Supply chain centre of excellence Leaders Laggards % of supply chain activities outsourced 25 5% 2% 5% 6% 36% 22% 11% 45% 49% 12% 7% 0 50 Plan Source Make Deliver Enabler Leaders’ geographic organisationLeaders’ organisational model % of global and regional functions Global New product development Strategic procurement Supply chain centre of excellence SOP Manufacturing and assembly Demand planning Customer order desk Service Operational procurement Warehousing Inbound and outbound logistics Strategic functions Execution functions Regional: Regional and local functions Global: Global business unit (cross regional and cross enterprise) Regional • Strategic functions: Demand planning, SOP, Strategic procurement, New product development, Supply chain centre of excellence • Execution functions: Operational procurement, Customer order desk, Inbound and outbound logistics, Manufacturing and assembly, Service Global Regional 70 66 60 49 38 34 24 24 22 20 18 30 34 40 51 63 66 76 76 78 80 82 54 24 46 76 100% Source: PwC, Global Supply Chain Survey 2013 Source: PwC, Global Supply Chain Survey 2013
  • 9. 16 Next-generation supply chains: Efficient, fast and tailored 17Next-generation supply chains: Efficient, fast and tailored Figure 11: Leaders are investing in a number of differentiating practices Supply chain value driver Top three differentiating practices of Leaders Maximum delivery performance 1. Collaboration with key customers on planning (e.g., effective forecasting) 2. End-to-end supply chain planning and visibility 3. Vendor-managed-inventory direct-replenishment model Minimised costs 1. Best-cost country sourcing 2. Differentiated order-to-delivery time 3. Differentiated service level, including potential reduction Maximum volume flexibility and responsiveness 1. Internal capacity flexibility 80%-120% 2. Flexible shift models/payment structure 3. Regional supply chain set-up Minimised risks 1. Multiplication of sources and sole-sourcing avoidance 2. Regular review of suppliers’ financial risk and mitigation through risk-sharing partnerships 3. Visibility and regular monitoring of main suppliers’ operational indicators Complexity management 1. Development of multiskilled employees to cope with complexity 2. Late-stage product customisation 3. Use of distributors and other channel partners Sustainability 1. Agreement with supply chain partners to adhere to highest ethical standards 2. Responsible supply chain partner footprint and procurement framework 3. Internal carbon footprint optimisation and improvement Tax optimisation and efficiency 1. Manufacturing and assembly optimisation (toll manufacturing) 2. Localisation of inventory ownership in tax-efficient countries 3. Localisation of procurement organisation in tax-efficient countries (e.g., Singapore, Switzerland, Cayman Islands) This emphasis on differentiating capabilities is characteristic of Leaders in both mature and emerging markets. One of the most notable features of this year’s survey is the number of emerging-market companies with strong supply chains and high EBIT margins. In fact, 26% of the Leaders in our sample are based in the emerging economies. And on average, emerging- market companies command EBIT margins that are 22% higher than those enjoyed by mature-market companies (see Figure 10). They’ve almost caught up with mature-market companies in terms of inventory turns and delivery performance. That’s especially impressive given that emerging markets are typically more volatile and more competitive. Mastering differentiating capabilities has played a large part in emerging- market companies’ success. A remarkable 44% of emerging-market companies are investing in differentiating capabilities — evidence that they’re rapidly implementing best practices without going through the painful learning curve many mature-market companies have endured. And many emerging-market Leaders are even leading the way by introducing innovative supply chain practices to the global supply chain community, especially in the areas of supply chain flexibility and cost efficiency. Two-thirds of the companies in our survey are still focusing on the basics of running a supply chain in a cost-effective manner and delivering goods sufficiently well to satisfy their customers. They’re concentrating on achieving continuous improvements in cost, lead times and waste reduction. But those basic capabilities are simply preconditions for doing business; they don’t enable a company to outperform the market. Finding 5: Leaders in mature and emerging markets invest more heavily in differentiating supply chain capabilities Figure 10: The supply chain performance of companies in emerging markets is already close to that of companies in mature markets Conversely, the Leaders have already mastered the basics. They’re more concerned with the skills that separate a company from the crowd: 51% say differentiating capabilities are the real keys to success. Figure 11 shows the main areas in which those companies are investing to create added value. But before attempting to implement such practices, it’s essential to make sure the basics are in place. The Leaders already excel in terms of delivery, cost and flexibility. That’s given them a robust platform on which to invest in more-advanced capabilities. EBIT margin [avg.] Mature Emerging +22% Based on participant’s country of origin. 11% 14% Delivery performance [avg.] Mature Emerging -4% 90% 86% Inventory turns [avg.] Mature Emerging -7% 8.4% 7.8% Differentiating supply chain capabilities [avg.] Mature Emerging 0% 44% 44% Source: PwC, Global Supply Chain Survey 2013 According to our analysis, Leaders achieve excellence and competitive advantage by focusing on differentiating capabilities.
  • 10. 18 Next-generation supply chains: Efficient, fast and tailored 19Next-generation supply chains: Efficient, fast and tailored That means a company has to keep track of all the risks in its supply chain to in addition to its as well as profiting from opportunities the sustainability movement might offer. At present, respondents see four main reasons for investing in sustainable supply chain management: to manage the risk of unintended environmental or social damage, to manage their company’s reputation and the expectations of its shareholders, to reduce costs and realise productivity improvements and to create sustainable products, thereby increasing revenues and enhancing the corporate brand. Optimising their own internal carbon footprint is the top priority for 87% of those respondents who say sustainability is highly important. But there’s an equally strong trend, as more companies begin to adopt sustainable supply chain practices: to provide support for suppliers while assessing and auditing them. As Figure 13 shows, 87% of those respondents who say sustainability is very important are saying it’s best to reach an agreement with their suppliers on adhering to the highest ethical standards. Similarly, 81% favour collaborating with their suppliers to create a responsible supply chain footprint and procurement framework. And 71% say effective track-and-trace capabilities are important, too. As public expectations rise, companies will come under increasing pressure to report on the environmental and social impacts of their activities and on the steps they’re taking to mitigate those impacts. Finding 6: Interest in next-generation technologies and sustainable supply chains is growing The suite of innovative supply chain technologies now available includes RFID and other digital capabilities, new visibility and statistical decision tools, as well as technology to enable further process automation and efficiency. Those technologies open new frontiers in supply chain transparency and process automation. Survey respondents recognise the importance of moving their supply chains to this next level: over 50% report that they are implementing or planning to implement new tools for better process automation or transparency. And nearly two-thirds see automation as being vital by 2015. This is a consistent theme across all industries, but the Pharmaceuticals and Life Sciences, Technology and Telecom and Chemicals and Process industries are leading supply chain technology innovation (see Figure 12). In some cases, the dramatic increase in interest in automation reflects fundamental changes that are happening in those sectors. For example, demographic shifts and the emergence of e-health are reshaping demand patterns for Pharmaceuticals and Life Sciences companies, while the emerging dominance of mobile devices is having a major impact on the Technology and Telecom sector. The technologies companies are deploying are far more sophisticated than before. Companies in every sector are looking for holistic solutions that encompass everything from order to delivery — solutions that are Figure 12: Pharmaceuticals and Life Sciences, Technology and Telecom and Chemicals and Process Industry companies see automation as particularly important supported by enterprise applications and that draw on so-called big data to provide greater transparency within the supply chain and to help them optimise their logistics and distribution operations. Designing a holistic planning platform that can be implemented across the supply chain is challenging, though. Unfortunately, many organisations have adopted point solutions focusing on particular issues, which has prevented them from addressing all of their business objectives equally. A growing number of companies are also beginning to pay closer attention to the concept of the sustainable supply chain. Managing a supply chain in a sustainable manner entails taking account of the impact of major environmental, social and economic factors throughout the life cycle of a product. In the long term, it’s also what gives a company its licence to operate. To date, most firms have done very little on the sustainability front, but demand for sustainable products manufactured with sustainable raw materials is increasing; indeed, it now outstrips supply. Investors’ expectations are also rising, and manufacturing regulations are getting tighter. At the same time, greater use of low-cost and best-cost country sourcing is making it more difficult to control sustainability through the entire supply chain. And though a company can outsource specific business activities, it can’t abdicate responsibility for them. High importance1 of automation in 2013 [%] Increase by 20152 [%] % Increase by 2015 vs. 2013 Pharmaceuticals and Life Sciences Technology and Telecom Chemicals and Process Retail and Consumer Goods Automotive Industrial +43% +49% +38% +10% +9% +39% Notes 1 % participants who judge trend as critical or significant in 2013. 2 % participants who say that trend is significant, critical or moderately important in 2013 and who say it will increase by 2015 or who indicate critical or significant for 2013 and indicate that it will stay same for the next two years. Importance increase by: 20% 10% and 20% 10% 54 51 50 54 53 41 23 25 19 5 5 16 Source: PwC, Global Supply Chain Survey 2013 Figure 13: Creating a sustainable supply chain requires collaboration with suppliers Source: PwC, Global Supply Chain Survey 2013 Highly important (critical and significant) Importance of sustainability Less important 58% 42% Important practices for sustainability adherence Internal carbon footprint optimisation and improvement Agreement to adhere to highest ethical standards Responsible footprint and procurement framework Effective track-and-trace capabilities Integrated risk management Peer cooperation and strategic alliances to align on target Return supply chain to manage recycling 87 87 81 71 58 55 48 A full 81% of respondents who rate sustainability as important favour collaborating with their suppliers to create a responsible supply chain footprint and procurement framework.
  • 11. 20 Next-generation supply chains: Efficient, fast and tailored 21Next-generation supply chains: Efficient, fast and tailored Industry-specific dashboards Top 3 practices per value driver Minimising costs (90%): • Decreased manufacturing costs through reduction of waste • Inventory reduction • Best-cost country sourcing Maximum delivery performance (87%): • Collaborative planning with key suppliers • Collaboration with key customers on planning and execution • Order fulfilment cycle-time reduction improve manufacturing time Maximum volume flexibilityand responsiveness (83%): • Flexible shift models/payment structure • Internal capacity flexibility 80%-120% • End-to-end supply chain planning and visibility Complexity management (67%): • Making to order • Automation of processes in order to cope with complexity • Assortment/inventory policies distinguished by product family and storing location Minimising risks (67%): • Visibility and regular monitoring of main suppliers’ operational indicators • Multiplication of sources and sole-sourcing avoidance • Regular review of suppliers’ financial risk and mitigation through risk-sharing partnerships Sustainability (53%): • Agreement of supply chain partners to adhere to highest ethical standards • Internal carbon footprint optimisation and improvement • Return of supply chain to manage recycling Tax optimisation/Efficiency (48%): • Import/export optimisation (e.g., bonded warehouse) • Manufacturing and assembly optimisation • Localisation of procurement organisation in tax-efficient countries Supply chain performance: The leading Automotive companies achieve the lowest EBIT margins compared with other industries (10.4%). But they have the highest number of inventory turns (18.2) and a nearly best-in-class delivery performance (97.3%). The performance gap between the Leaders and Laggards is quite small, signalling that the industry has already adopted mature supply chain practices. Figure 14: The key attributes of Automotive companies Automotive: Leaders achieve lowest EBIT margins with highest inventory turns and strong delivery performance Organisational set-up: Automotive companies typically manage their planning, manufacturing, operational procurement and delivery functions regionally, and their new product development and strategic procurement functions globally. They outsource less than 10% of their planning, sourcing and enabling activities; a relatively low, 15% of their manufacturing and assembly activities; and 10%-35% of their delivery activities. Leading practices: The most important value drivers for Automotive companies are minimised costs (90%), maximum delivery performance (87%), maximum volume flexibility and responsiveness (83%) and complexity management (67%). The Leaders focus on continuous improvements in production efficiency and inventory management — together with best-cost country sourcing, to drive down costs and on collaborations with key customers and suppliers. Outsourcing level Geographic organisation Geographic organisation for supply chain functions % of supply chain activities outsourced Plan Demand planning SOP Strategic procurement Operational procurement Manufacturing and assembly Service Customer order desk Warehousing Inbound and outbound logistics New product development SC centre of excellence Source Make Deliver Enabler 0 18 36 55 Organisational set-up Local Regional Global Supply chain value driver (%) % of participants indicating very important or important. Maximum delivery performance Maximum volume flexibility and responsiveness Minimised costs Complexity management Minimised risks Sustainability Tax optimisation/Efficiency 90 87 83 67 67 53 48 Source: PwC, Global Supply Chain Survey 2013 EBIT margin (%) +82% Laggards Leaders 5.7 10.4 Inventory turns (#) +199% Laggards Leaders 6.1 18.2 Delivery performance (%) +24% Laggards Leaders 78.7 97.3 Supply chain performance
  • 12. 22 Next-generation supply chains: Efficient, fast and tailored 23Next-generation supply chains: Efficient, fast and tailored Figure 15: The key attributes of Chemicals and Process Industry companies Chemicals and Process Industry: Leaders achieve average EBIT margins with high inventory turns and strong delivery performance Organisational set-up: Chemicals and Process Industry companies typically manage their planning, manufacturing, operational procurement and delivery functions regionally, and their enabling and strategic procurement functions globally. They outsource about 5% of their planning, sourcing and enabling activities; only 13% of their manu- facturing and assembly activities; and 7%-45% of their delivery activities. Source: PwC, Global Supply Chain Survey 2013 EBIT margin (%) +29% Laggards Leaders 10.5 13.5 Inventory turns (#) +166% Laggards Leaders 6.5 17.3 Delivery performance (%) +22% Laggards Leaders 80.2 97.5 Supply chain performanceSupply chain performance: The leading Chemicals and Process Industry companies achieve average EBIT margins (13.5%) with a high number of inventory turns (17.3) and a better delivery performance than does any other industry except Retail and Consumer Goods (97.5%). The supply chain performance gap between the Leaders and Laggards is also the smallest. Leading practices: The most important value drivers for Chemicals and Process Industry companies are minimised costs (87%), maximum delivery performance (87%), maximum volume flexibility and responsiveness (77%) and complexity management (72%). The Leaders focus on continuous improvements in production efficiency and inventory management — coupled with process simplification — to drive down costs and on end-to-end supply chain planning and visibility. Supply chain value driver (%) % of participants indicating very important or important. Maximum delivery performance Maximum volume flexibility and responsiveness Minimised costs Complexity management Minimised risks Sustainability Tax optimisation/Efficiency 87 87 77 72 58 52 42 Geographic organisationOutsourcing level Geographic organisation for supply chain functions 0 18 36 55 % of supply chain activities outsourced Organisational set-up Local Regional Global Plan Demand planning SOP Strategic procurement Operational procurement Manufacturing and assembly Service Customer order desk Warehousing Inbound and outbound logistics New product development SC centre of excellence Source Make Deliver Enabler Top 3 practices per value driver Minimising costs (87%): • Inventory reduction • Decreased manufacturing costs through reduction of wastes • Reduction in process flow complexity Maximum delivery performance (87%): • End-to-end supply chain planning and visibility • Collaboration with key customers on planning (e.g., effective forecasting) • Order fulfilment cycle-time reduction to improve information flow Maximum volume flexibilityand responsiveness (77%): • Internal capacity flexibility 80%-120% • End-to-end supply chain planning and visibility • Involvement of partners for capacity reservation Complexity management (72%): • Development of multiskilled employees in order to cope with complexity • Making to order • Assortment/inventory policies distinguished by product family and storing location Minimising risks (58%): • Multiplication of sources and sole-sourcing avoidance • Visibility over short-term supply through order traceability, vendor-managed inventory and so on • Visibility and regular monitoring of main suppliers’ operational indicators Sustainability (52%): • Responsible supply chain partner footprint and procurement framework • Integrated risk management • Agreement of supply chain partners to adhere to highest ethical standards Tax optimisation/Efficiency (42%): • Transfer pricing • Localisation of procurement organisation in tax-efficient countries • Manufacturing and assembly optimisation (toll manufacturing)
  • 13. 24 Next-generation supply chains: Efficient, fast and tailored 25Next-generation supply chains: Efficient, fast and tailored Figure 16: The key attributes of Industrial Products companies Industrial Products: Leaders achieve high EBIT margins despite low inventory turns and low delivery performance Source: PwC, Global Supply Chain Survey 2013 EBIT margin (%) +173% Laggards Leaders 6.3 17.3 Inventory turns (#) +283% Laggards Leaders 3.2 12.1 Delivery performance (%) +19% Laggards Leaders 77.9 92.9 Supply chain performance Organisational set-up: Industrial Products companies typically manage their planning, manufacturing, operational procurement and delivery functions regionally, and their enabling and strategic procurement functions globally. They outsource about 7% of their planning, sourcing and enabling activities; nearly 35% of their manufacturing activities; and up to 50% of their delivery activities. Supply chain performance: The leading Industrial Products companies achieve relatively high EBIT margins (17.3%) despite low inventory turns (12.1) and a lower delivery performance than any other industry (92.9%). The marked gap between the supply chain performance of the Leaders and Laggards represents a big opportunity for Laggards to improve their financial results. Leading practices: The most important value drivers for Industrial Products companies are maximum delivery performance (98%), minimised costs (93%), maximum volume flexibility and responsiveness (74%) and complexity management (61%). The Leaders focus on collaboration with key customers and suppliers and continue to place great weight on continuous improvement and lean processes to reduce order fulfilment cycle time and decrease costs. Outsourcing level Geographic organisation Geographic organisation for supply chain functions 0 18 36 55 % of supply chain activities outsourced Organisational set-up Local Regional Global Plan Demand planning SOP Strategic procurement Operational procurement Manufacturing and assembly Service Customer order desk Warehousing Inbound and outbound logistics New product development SC centre of excellence Source Make Deliver Enabler Supply chain value driver (%) % of participants indicating very important or important. Maximum delivery performance Maximum volume flexibility and responsiveness Minimised costs Complexity management Minimised risks Sustainability Tax optimisation/Efficiency 98 93 74 61 60 38 38 Top 3 practices per value driver Maximum delivery performance (98%): • Collaborative planning with key suppliers • Collaboration with key customers on planning (e.g., effective forecasting) • Order fulfilment cycle-time reduction improve information flow Minimising costs (93%): • Decreased manufacturing costs through reduction of wastes • Inventory reduction • Decreased overhead costs through increased labour productiveness Maximum volume flexibilityand responsiveness (74%): • End-to-end supply chain planning and visibility • Regional supply chain set-up • Internal capacity flexibility 80%-120% Complexity management (61%): • Making to order • Late-stage product customisation • Assortment/inventory policies distinguished by product family and storage location Minimising risks (60%): • Multiplication of sources and sole-sourcing avoidance • Visibility and regular monitoring of main suppliers’ operational indicators • Regular review of suppliers’ financial risk and mitigation through risk-sharing partnerships Sustainability (38%): • Agreement of supply chain partners to adhere to highest ethical standards • Internal carbon footprint optimisation and improvement • Responsible supply chain partner footprint and procurement framework Tax optimisation/Efficiency (38%): • Localisation of procurement organisation in tax-efficient countries • Import/export optimisation • Transfer pricing
  • 14. 26 Next-generation supply chains: Efficient, fast and tailored 27Next-generation supply chains: Efficient, fast and tailored Figure 17: The key attributes of Pharmaceuticals and Life Sciences companies Pharmaceuticals and Life Sciences: Leaders achieve average EBIT margins with high inventory turns and strong delivery performance Source: PwC, Global Supply Chain Survey 2013 EBIT margin (%) +52% Laggards Leaders 11.1 16.9 Inventory turns (#) +326% Laggards Leaders 3.8 16.3 Delivery performance (%) +21% Laggards Leaders 80.5 97.4 Supply chain performance Outsourcing level Geographic organisation Geographic organisation for supply chain functions 0 18 36 55 % of supply chain activities outsourced Organisational set-up Local Regional Global Plan Demand planning SOP Strategic procurement Operational procurement Manufacturing and assembly Service Customer order desk Warehousing Inbound and outbound logistics New product development SC centre of excellence Source Make Deliver Enabler Organisational set-up: Pharmaceuticals and Life Sciences companies typically manage their planning, operational procurement and delivery functions regionally, and their enabling, manufacturing and assembly and strategic procurement functions globally. They outsource about 6% of their planning and sourcing activities; a relatively high, 25% of their new product development activities; and 20%-40% of their delivery activities. Supply chain performance: The leading Pharmaceuticals and Life Sciences companies achieve average EBIT margins (16.9%) with a high number of inventory turns (16.3) and excellent delivery performance (97.4%). The gap between the Leaders and Laggards is relatively low when it comes to EBIT margins and delivery performance but relatively high when it comes to inventory turns (16.3 turns versus 3.8 turns, respectively). Leading practices: The most important value drivers for Pharmaceuticals and Life Sciences companies are maximum delivery performance (100%), minimised costs (94%), maximum volume flexibility and responsiveness (78%) and minimisised risks (78%). The Leaders focus on collaboration with key customers and suppliers and end-to-end supply chain planning. They also continue to place great weight on continuous improvements in manufacturing. 100 94 78 78 72 67 53 Supply chain value driver (%) % of participants indicating very important or important. Maximum delivery performance Maximum volume flexibility and responsiveness Minimised costs Complexity management Minimised risks Sustainability Tax optimisation/Efficiency Top 3 practices per value driver Maximum delivery performance (100%): • End-to-end supply chain planning and visibility • Order fulfilment cycle-time reduction improve manufacturing time • Collaborative planning with key suppliers Minimising costs (94%): • Decreased manufacturing costs through reduction of wastes • Inventory reduction • Decreased overhead costs through increased labour productiveness Maximum volume flexibilityand responsiveness (78%): • End-to-end supply chain planning and visibility • Outsourcing to service provider • Involvement of partners for capacity reservation Minimising risks (78%): • Visibility over short-term supply through order traceability, vendor-managed inventory and so on • Multiplication of sources and sole-sourcing avoidance • Regular review of suppliers’ financial risk and mitigation through risk-sharing partnerships Complexity management (72%): • Use of distributors and other channel partners • Differentiated distribution strategies • Development of multiskilled employees in order to cope with complexity Sustainability (67%): • Return of supply chain to manage recycling • Responsible supply chain partner footprint and procurement framework • Integrated risk management Tax optimisation/Efficiency (53%): • Import/export optimisation (e.g., bonded warehouse) • Intellectual property and patent royalty optimisation • Localisation of inventory ownership in tax-efficient countries
  • 15. 28 Next-generation supply chains: Efficient, fast and tailored 29Next-generation supply chains: Efficient, fast and tailored Figure 18: The key attributes of Retail and Consumer Goods companies Retail and Consumer Goods: Leaders achieve average EBIT margins with highest number of inventory turns and best delivery performance Source: PwC, Global Supply Chain Survey 2013 EBIT margin (%) +131% Laggards Leaders 6.2 14.2 Inventory turns (#) +461% Laggards Leaders 3.3 18.2 Delivery performance (%) +27% Laggards Leaders 76.4 97.5 Supply chain performance Organisational set-up: Retail and Consumer Goods companies typically manage their planning, manufacturing, operational procurement and delivery functions regionally and their enabling and strategic procurement functions globally. They outsource about 7% of their planning, sourcing and enabling activities; only 30% of their manufacturing activities; and 10%-55% of their delivery activities. Supply chain performance: The leading Retail and Consumer Goods companies achieve average EBIT margins (14.2%) with the highest number of inventory turns (18.2) and a better delivery performance than companies in any other industry (97.5%). The supply chain performance gap between the Leaders and Laggards is about average, but Laggards have a major opportunity to improve their inventory turns and delivery performance. Leading practices: The most important value drivers for Retail and Consumer Goods companies are maximum delivery performance (95%), minimised costs (90%), maximum volume flexibility and responsiveness (79%) and complexity management (70%). The Leaders focus on collaboration with key suppliers and vendor-managed inventory and continue to place great importance on continuous improvements in production efficiency and inventory management. Outsourcing level Geographic organisation Geographic organisation for supply chain functions 0 18 36 55 % of supply chain activities outsourced Organisational set-up Local Regional Global Plan Demand planning SOP Strategic procurement Operational procurement Manufacturing and assembly Service Customer order desk Warehousing Inbound and outbound logistics New product development SC centre of excellence Source Make Deliver Enabler Supply chain value driver (%) % of participants indicating very important or important. Maximum delivery performance Maximum volume flexibility and responsiveness Minimised costs Complexity management Minimised risks Sustainability Tax optimisation/Efficiency 95 90 79 70 60 46 45 Top 3 practices per value driver Maximum delivery performance (95%): • Collaboration with key customers on planning (e.g., effective forecasting) • Collaborative planning with key suppliers • Vendor-managed-inventory direct-replenishment model Minimising costs (90%): • Decreased manufacturing costs through reduction of wastes • Decreased overhead costs through increased labour productiveness • Inventory reduction Maximum volume flexibilityand responsiveness (79%): • Internal capacity flexibility 80%-120% • End-to-end supply chain planning and visibility • Regional supply chain setup Complexity management (70%): • Automation of processes in order to cope with complexity • Development of multiskilled employees in order to cope with complexity • Late-stage product customisation Minimising risks (60%): • Visibility and regular monitoring of main suppliers’ operational indicators • Multiplication of sources and sole-sourcing avoidance • Regular review of suppliers’ financial risk and mitigation through risk-sharing partnerships Tax optimisation/Efficiency (46%): • Transfer pricing • Import/export optimisation (e.g., bonded warehouse) • Manufacturing and assembly optimisation (toll manufacturing) Sustainability (45%): • Agreement of supply chain partners to adhere to highest ethical standards • Internal carbon footprint optimisation and improvement • Effective track-and-trace capabilities to ensure sustainable supply chain
  • 16. 30 Next-generation supply chains: Efficient, fast and tailored 31Next-generation supply chains: Efficient, fast and tailored Figure 19: The key attributes of Technology and Telecom companies Technology and Telecom: Leaders achieve best EBIT margins with fewest inventory turns and average delivery performance Source: PwC, Global Supply Chain Survey 2013 EBIT margin (%) +344% Laggards Leaders 4.4 19.8 Inventory turns (#) +170% Laggards Leaders 4.4 11.9 Delivery performance (%) +17% Laggards Leaders 81.9 95.5 Supply chain performance Organisational set-up: Technology and Telecom companies typically manage their planning, manufacturing, operational procurement and delivery functions regionally, and their enabling and strategic procurement functions globally. They outsource about 15% of their planning, sourcing and enabling activities; as much as 55% of their manufacturing and assembly activities; and 20%-50% of their delivery activities. Supply chain performance: The leading Technology and Telecom companies achieve the highest EBIT margins (19.8%) with the fewest inventory turns (11.9) and an average delivery performance (95.5%). There’s a bigger gap between the EBIT margins of the Leaders and the Laggards than there is in any other industry, but their inventory turns and delivery performance are relatively similar. Leading practices: The most important value drivers for Technology and Telecom companies are maximum delivery performance (94%), maximum volume flexibility and responsiveness (90%), minimised costs (83%) and complexity management (71%). The Leaders focus on collaboration with key customers and suppliers and end-to-end transparency. They also continue to place great weight on dual sourcing with key electronics manufacturing services providers and regional supply chain set-ups. Outsourcing level Geographic organisation Geographic organisation for supply chain functions 0 18 36 55 % of supply chain activities outsourced Organisational set-up Local Regional Global Plan Demand planning SOP Strategic procurement Operational procurement Manufacturing and assembly Service Customer order desk Warehousing Inbound and outbound logistics New product development SC centre of excellence Source Make Deliver Enabler Supply chain value driver (%) % of participants indicating very important or important. Maximum delivery performance Maximum volume flexibility and responsiveness Minimised costs Complexity management Minimised risks Sustainability Tax optimisation/Efficiency 94 90 83 71 58 50 50 Top 3 practices per value driver Maximum delivery performance (94%): • Collaborative planning with key suppliers • Collaboration with key customers on planning (e.g., effective forecasting) • End-to-end supply chain planning and visibility Maximum volume flexibilityand responsiveness (90%): • Multisourcing/dual sourcing • Outsourcing to service provider • Regional supply chain set-up Minimising costs (83%): • Inventory reduction • Outsourcing to service partners • Best cost country sourcing Complexity management (71%): • Outsourcing • Making to order • Automation of processes in order to cope with complexity Minimising risks (58%): • Multiplication of sources and sole-sourcing avoidance • Visibility and regular monitoring of main suppliers’ operational indicators • Visibility over short-term supply through order traceability, vendor-managed inventory and so on Sustainability (50%): • Internal carbon footprint optimisation and improvement • Agreement of supply chain partners to adhere to highest ethical standards • Return of supply chain to manage recycling Tax optimisation/Efficiency (50%): • Manufacturing and assembly optimisation (toll manufacturing) • Import/export optimisation (e.g., bonded warehouse) • Transfer pricing
  • 17. 32 Next-generation supply chains: Efficient, fast and tailored 33Next-generation supply chains: Efficient, fast and tailored Dr. Reinhard Geissbauer Germany reinhard.geissbauer@de.pwc.com Joseph Roussel France joseph.roussel@fr.pwc.com Stefan Schrauf Germany stefan.schrauf@de.pwc.com Mark A. Strom US mark.a.strom@us.pwc.com Editorial Board Vincent Espie, France Mark Fabisch, Germany William B. Householder, US Dr. Elizabeth Montgomery, Germany Oz Ozturk, Switzerland Dr. Eric Pohlmann, Germany Nitin Soundale, India Costas Vassiliadis, Greece Research and Data Analysis PwC’s Performance Measurement Group Steffen Holm, Germany Kara Kardon, US Judith Vaupel, Germany Advisory Group Koen Cobbaert, Belgium Gordon Colborn, UK Joseph Ippolito, UK Craig Kerr, China Hans Kühn, Germany Johnathon Marshall, UK Bernhard Raschke, UK James E. Takach, US Marketing and Project Management Helen Gill, UK Viktoria Kaminski, Germany Shannon Schreibman, US Design Odgis + Company Acknowledgements Core Editorial TeamGlobal supply chain survey overview This year’s survey is the ninth such supply chain survey to be conducted by PwC. From May to July 2012, we surveyed 503 supply chain executives in a wide range of industries. Forty- four percent of them hold senior management positions, while 34% hold C-level posts. (Figure 23 provides full details of the survey population.) As part of our research, we assessed each company by using two criteria: its financial performance (based on its EBIT margins and revenue growth) and its supply chain performance (based on the average annual number of inventory turns and the percentage of occasions on which it delivered on time in full). We gave each company a score for each performance category. Then we combined the two scores to About the survey create a total performance score, comprising 35% of the financial performance score and 65% of the supply chain performance score. We used these total performance scores to find two groups of companies within each industry sector: Leaders (the top 20% of the sector population) and Laggards (the bottom 20%). We compared those two groups with each other to find out which features make the Leaders so successful. We also distinguished between basic and differentiating supply chain capabilities. We defined basic capabilities as those that Leaders and Laggards regard as equally important or where there’s very little difference in their views. We defined differentiating capabilities as those that Leaders treat differently than Laggards do. Figure 21: Geographic distribution Figure 22: Company size Figure 23: Seniority level Figure 20: Industry affiliation Study population characteristics • 503 completed questionnaires • All three global regions are well represented • The participants represent a balanced mix of company sizes • More than half of the participants are senior executives Asia 22% Americas 30% Europe 48% USD 5B 30% USD 1B – USD 5B 25% USD 1B 45% Non-management 22% Management 44% CXO 34% Source: PwC, Global Supply Chain Survey 2013 8% Other 8% Automotive 9% Pharma/Life Sciences 12% Technology and Telecom 15% Chemicals/Process 20% Retail and Consumer Goods 28% Industrial Products
  • 18. 34 Next-generation supply chains: Efficient, fast and tailored 35Next-generation supply chains: Efficient, fast and tailored Related reading From vulnerable to valuable: How integrity can transform a supply chain Driving CO2 out of the supply chain and off retailers’ shelves Global supply chain trends 2011 supplement: Achieving operational flexibility in a volatile world Not your father’s supply chain: Following best practices to manage inventory Pharma 2020: Supplying the future Powering the service-oriented supply chain APEC’s evolving supply chain: 2012 APEC CEO Summit PwC issues spotlight Resilience: Sustaining the supply chain Rethinking the business operating model: Corporate simplification in the automotive sector Sparing no effort: Lessons on managing service inventory for greater profitability and growth Supply chain globalization planning and analytics Supply chain management: Achieving agility through the sales inventory operations planning process Transforming material supply chain for US electric utilities: Material logistics benchmark study 2011 Value chain transformation: transforming your business to achieve financial, legal and operational alignment Winning in India’s retail Sector How to fortify your supply chain through collaborative risk management Transportation Logistics 2030 Vol. 2: Transport infrastructure — engine or hand brake for global supply chains? Sustainability matters: Carbon accounting in the value chain The best of both worlds: Strategies for a high-service, low-cost supply chain 10Minutes on supply chain risk management Transportation Logistics 2030 Vol. 3: Emerging Markets — New hubs, new spokes, new industry leaders? Transportation Logistics (TL) 2030 Vol. 1 : How will supply chains evolve in an energy-constrained, low-carbon world? Transportation Logistics 2030 Vol. 4: Securing the supply chain
  • 19. www.pwc.com/GlobalSupplyChainSurvey2013 PwC firms help organisations and individuals create the value they’re looking for. We’re a network of firms in 158 countries with close to 169,000 people who are committed to delivering quality in assurance, tax and advisory services. Tell us what matters to you and find out more by visiting us at www.pwc.com. This publication has been prepared for general guidance on matters of interest only, and does not constitute professional advice. You should not act on the information contained in this publication without obtaining specific professional advice. No representation or warranty (express or implied) is given as to the accuracy or completeness of the information contained in this publication, and to the extent permitted by law, PricewaterhouseCoopers LLP its members, employees and agents do not accept or assume any liability, responsibility or duty of care for any consequences of you or anyone else acting, or refraining to act, in reliance on the information contained in this publication or for any decision based on it. © 2012 PricewaterhouseCoopers LLP. All rights reserved. In this document, “PwC” refers to PricewaterhouseCoopers LLP (a limited liability partnership in the United Kingdom), which is a member firm of PricewaterhouseCoopers International Limited, each member firm of which is a separate legal entity.