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Presentation on

   Permanent Repair Solutions

               of

      Concrete Pavements

              By

        Mangesh Dhamele.
    Choksey Chemicals P. Ltd.
             Mumbai
     Hand phone: 09322272943
Email: mangesh@chokseychem.com
Requirement Of The Product
                         For Repairs Of PQC & Expansion Joint


1.  Flexible enough to accommodate anticipated expansion and contraction – Extreme
    Climatic Conditions.
2. Ultra-violet Resistance – Does Not Become brittle with time.
3. Impermeable.
4. Excellent bonding with existing concrete and steel.
5. Resistance to Tear & Wear
6. Fast setting so that repaired patch / Exp. Joint can accept traffic within one hour.
7. High Impact & Fatigue Resistance.
8. Resistance to all type of fuels, Acid generated from the night soil.
9. Noise Reduction and smooth riding quality
10. Skid resistance, non-reflective finish, colour matching with concrete, Paintable also.
11. Economical – Long Term Maintenance Free Performance.
Delpatch - Elastomeric Concrete
Delpatch is polyurethane based
proprietary chemistry.

 Compounded to develop high strength
and to promote easy bonding to both
concrete and steel for high performance
pavements.
 Permanent repair solution

 Fast Curring - Accept traffic in an hour

 Self-leveling – Easy Workability.
Delpatch - Elastomeric Concrete
      - Properties


Description        Delpatch – Polyurethane Based Material
Resin System       Polyurethane base
Main Composition   Polyol – Aliphatic Isocyanides System
Aggregates         High Strength Quartz Sand
Binders            Polymeric Fibers for Reinforcement.
Delpatch - Elastomeric
Concrete - Properties
Sr. No.   Property                       Method      Typical Test   Requirements
                                                       Result
  1.      Tensile Strength psi         ASTM D 638       1950          750 Min
  2.      Elongation at Break %        ASTM D 638        210          200 Min
  3.      Hardness                     ASTM 2240         41           30 – 49
  4.      Compression Set, %           ASTM D 395        27           80 Max.
  5.      Resilience @ 5                                 88            70 Min
          Deflection %

  6.      Impact Resistance, ft - lb                    10 +           7 Min


  7.      Dry Adhesion to              ASTM C 190        490          350 Min
          Concrete, psi
  8.      Wet Adhesion to                                280          250 Min
          Concrete, psi

  9.      Oil Swell                    ASTM D 471         8           25 Max.
  10      Water Absorbsion, %          ASTM D 570        2.6           3 Max.
 11.      Tear Resistance,             ASTM 1299         192          150 Min.
          lb/inches
 12.      Heat Shrinkage               ASTM D 1299       0.2          1.6 Max.
Delpatch - Elastomeric Concrete
Installation Method
 Area Preparation

 Priming          Do not install Elastomeric
                  Concrete™ when any
                    Elastomeric Concrete
 Mixing           moisture is present or when
                    Elastomeric Concrete can
                  ambient temperatureslittle as
                    accept traffic in as are
 Pouring          below 45ºF (8ºC) the final pour
                    one hour after
                    when installed in normal
 Accepting Traffic
                    working conditions
 Weather Restrictions
Key Areas of Repairs

•Full depth cracks.
•Crazy cracks
•Edge Spalling
•Major and minor pot holes
•Patch resurfacing
•Nose wheel Area repairs
•Replacement of joints over night
•Airports, Highways/Expressways
•Spillways of Dams
•Under pass of bridges,
•Rail platforms
•Heavy industrial Floors.
Delpatch - Indian Job References
Sr.                       Project                                        Client                                     Contractor
No.
 1    Jogeshwari Vikroli Link Road, Phase – I, Mumbai                    MMRDA                              NCC- Maytas – Mahaveer - JV

 2       Jogeshwari Vikroli Link Road, Phase – II,                       MMRDA                             Unity Infrastructures Ltd., Mumbai
                        Mumbai
 3              Mumbai – Pune Expressway                                 MSRDC                                 Ideal Road Builders Ltd.

 4                          NH-8                                           NHAI                                  Larsen & Toubro Ltd.
 5           Airport Authority Of India, Kolkata                           AAI                                            AAI

 6            Gun Carriage Factory, Jabalpur.              Ordnance Factory, Ministry Of Defence             Ordnance Factory, Jabalpur

 7                     BHEL- Bhopal                                       BHEL                                 Ami Enterprises, Mumbai

 8                  AAI – CSIA, Mumbai                                     AAI                                 Ami Enterprises, Mumbai

 9           Jaipur International Airport, Jaipur.                     AAI – Jaipur                            Ami Enterprises, Mumbai

10          Udaipur – Chittorgarh Road Project                             NHAI                              Choksey Chemicals, Mumbai

11         Jaisalmer Airforce Air Base, Jaisalmer           Garrison Engineer – MES – Jaisalmer               Choksey Chemicals, Jaipur

12             Satara Kolhapur Road Project.                             MSRDC                     Choksey Chemicals, Mumbai / Valecha Engineering
                                                                                                                        Ltd.
13      Jaipur International Airport, Jaipur. – Repeat                 AAI – Jaipur                          Choksey Chemicals, Mumbai
                            Order
14         AAI – CSIA, Mumbai – Repeat Order                          AAI / TARMAT                             Ami Enterprises, Mumbai
15                   Chittorgarh Bypass                                NHAI / HCC                              Ami Enterprises, Mumbai

16                  AAI – CSIA, Mumbai                                     MIAL                              Choksey Chemicals, Mumbai

17                 Uttarlai Airforce Station                       Defence Airport / MES                       Vinayak Technico- Jaipur

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Repair presentation of pqc

  • 1. Presentation on Permanent Repair Solutions of Concrete Pavements By Mangesh Dhamele. Choksey Chemicals P. Ltd. Mumbai Hand phone: 09322272943 Email: mangesh@chokseychem.com
  • 2. Requirement Of The Product For Repairs Of PQC & Expansion Joint 1. Flexible enough to accommodate anticipated expansion and contraction – Extreme Climatic Conditions. 2. Ultra-violet Resistance – Does Not Become brittle with time. 3. Impermeable. 4. Excellent bonding with existing concrete and steel. 5. Resistance to Tear & Wear 6. Fast setting so that repaired patch / Exp. Joint can accept traffic within one hour. 7. High Impact & Fatigue Resistance. 8. Resistance to all type of fuels, Acid generated from the night soil. 9. Noise Reduction and smooth riding quality 10. Skid resistance, non-reflective finish, colour matching with concrete, Paintable also. 11. Economical – Long Term Maintenance Free Performance.
  • 3. Delpatch - Elastomeric Concrete Delpatch is polyurethane based proprietary chemistry. Compounded to develop high strength and to promote easy bonding to both concrete and steel for high performance pavements. Permanent repair solution Fast Curring - Accept traffic in an hour Self-leveling – Easy Workability.
  • 4. Delpatch - Elastomeric Concrete - Properties Description Delpatch – Polyurethane Based Material Resin System Polyurethane base Main Composition Polyol – Aliphatic Isocyanides System Aggregates High Strength Quartz Sand Binders Polymeric Fibers for Reinforcement.
  • 5. Delpatch - Elastomeric Concrete - Properties Sr. No. Property Method Typical Test Requirements Result 1. Tensile Strength psi ASTM D 638 1950 750 Min 2. Elongation at Break % ASTM D 638 210 200 Min 3. Hardness ASTM 2240 41 30 – 49 4. Compression Set, % ASTM D 395 27 80 Max. 5. Resilience @ 5 88 70 Min Deflection % 6. Impact Resistance, ft - lb 10 + 7 Min 7. Dry Adhesion to ASTM C 190 490 350 Min Concrete, psi 8. Wet Adhesion to 280 250 Min Concrete, psi 9. Oil Swell ASTM D 471 8 25 Max. 10 Water Absorbsion, % ASTM D 570 2.6 3 Max. 11. Tear Resistance, ASTM 1299 192 150 Min. lb/inches 12. Heat Shrinkage ASTM D 1299 0.2 1.6 Max.
  • 6. Delpatch - Elastomeric Concrete Installation Method Area Preparation Priming Do not install Elastomeric Concrete™ when any Elastomeric Concrete Mixing moisture is present or when Elastomeric Concrete can ambient temperatureslittle as accept traffic in as are Pouring below 45ºF (8ºC) the final pour one hour after when installed in normal Accepting Traffic working conditions Weather Restrictions
  • 7. Key Areas of Repairs •Full depth cracks. •Crazy cracks •Edge Spalling •Major and minor pot holes •Patch resurfacing •Nose wheel Area repairs •Replacement of joints over night •Airports, Highways/Expressways •Spillways of Dams •Under pass of bridges, •Rail platforms •Heavy industrial Floors.
  • 8. Delpatch - Indian Job References Sr. Project Client Contractor No. 1 Jogeshwari Vikroli Link Road, Phase – I, Mumbai MMRDA NCC- Maytas – Mahaveer - JV 2 Jogeshwari Vikroli Link Road, Phase – II, MMRDA Unity Infrastructures Ltd., Mumbai Mumbai 3 Mumbai – Pune Expressway MSRDC Ideal Road Builders Ltd. 4 NH-8 NHAI Larsen & Toubro Ltd. 5 Airport Authority Of India, Kolkata AAI AAI 6 Gun Carriage Factory, Jabalpur. Ordnance Factory, Ministry Of Defence Ordnance Factory, Jabalpur 7 BHEL- Bhopal BHEL Ami Enterprises, Mumbai 8 AAI – CSIA, Mumbai AAI Ami Enterprises, Mumbai 9 Jaipur International Airport, Jaipur. AAI – Jaipur Ami Enterprises, Mumbai 10 Udaipur – Chittorgarh Road Project NHAI Choksey Chemicals, Mumbai 11 Jaisalmer Airforce Air Base, Jaisalmer Garrison Engineer – MES – Jaisalmer Choksey Chemicals, Jaipur 12 Satara Kolhapur Road Project. MSRDC Choksey Chemicals, Mumbai / Valecha Engineering Ltd. 13 Jaipur International Airport, Jaipur. – Repeat AAI – Jaipur Choksey Chemicals, Mumbai Order 14 AAI – CSIA, Mumbai – Repeat Order AAI / TARMAT Ami Enterprises, Mumbai 15 Chittorgarh Bypass NHAI / HCC Ami Enterprises, Mumbai 16 AAI – CSIA, Mumbai MIAL Choksey Chemicals, Mumbai 17 Uttarlai Airforce Station Defence Airport / MES Vinayak Technico- Jaipur