2. www.careol.in
Our Concept: âSingle Windowâ
Careol Solutions is an Industrial Automation Solution Provider.
We provide Complete Industrial Solutions from Shop Level to Plant level.
Since 2000 we are providing the Custom Made Solutions as per Customers
requirement.
We are working as a Original equipment manufacturer(OEM) and Engineering Solution
providers.
With a professional and profitable business approach, we made very innovative Ideas &
concepts in the last few years to address the best possible solutions and are able to set
the confidence in our customers to became their - âSingle windowâ to their all needs.
We have group of companies working as joint Engineering ventures, specialise in their
respective area Like, machining & tooling, Hydraulic, Embedded/ Microprocessor based
Electronics, Software etc. As a group Leader, we offer complete Industrial Solutions for
Shop floor to Enterprise level need- means small Low cost automation, Special purpose
machines to SCADA/ MES Software .
3. www.careol.in
Our Concept: âSingle Windowâ
We work with Concept.
We build system not a product!
We work as a âsingle windowâ by offering complete Trunkey project solution - We
work right from concept building- produce different solutions to customers need
Design â Suitable engineering as per customers shop floor working practices
Manufacturing â with required process with inbuilt quality & testing
Implementation - at site till the customer achieve their goals..
We believe â our customer is our âGuruâ â so letâs Come together to move
together & achieve together!
4. Careol Solution is your âPartnerâ who is most admired in the industry for
systematic and techno savvy approach to provide the âPerfectâ solution as
desired by you.
Working over a decade in various segments of industry, has helped us to develop
â Tailor madeâ solutions for industry to cover entire shop floor â
www.careol.in
âOur introduction: âYour Partnerâ
MachineMan Method Measurement Material
Giving the results to strengthen the Pillars - Cost, Quality, Safety, Delivery, & Moral.
5. www.careol.in
Our Approach: âProblem is Solved!â
Careol Solutions is founded with âPassionâ for âSolving problemsâ!
We understand customer needs and develop innovative automation solutions
that provide our customers with distinct competitive advantages.
Automation Solutions are built using
Electrical, Electronics,
Mechanical,
Pneumatic, Hydraulic,
PLC base, or IT based system.
6. www.careol.in
Our Concern: âLeave Loss â Get Profitâ
Every business is concern about the âLossâ & we are concern about a solution to stop the
âLossâ.
We focus on every angle which generates âProfitâ such as -Manpower, Method, Material,
Machines, Measurement, etc
7. www.careol.in
âOur Automation Solutionsâ
You experience a better, Faster, suitable manufacturing now!
We work with âShop floorâ resources which can generate the
âProfitâ- its 5M
Man, Machine, Method, Material , Measurement
8. www.careol.in
âOur Automation Solutionsâ
Man
- Reduction of excess manpower
- Increasing the production per person, cycle time reduction
- Reducing the Fatigue
- Increasing the safety, Moral
- Operator friendly operation development
9. www.careol.in
âOur Automation Solutionsâ
Machine
- Self diagnosis system implementation on machine
- Target â Zero Machine brake down
- Coolant Filtration & life improvement
- Hydraulic system improvement â Reduction in excess size, heating etc
- Energy saving â removal of cooling system,
- Converting old machines to fully / semi automatic- machine up gradation
- 5S improvement on machine â Burr/ coolant management, Safety Guards..
10. www.careol.in
âOur Automation Solutionsâ
Method
- Removal of Bottleneck of Line
- Single piece flow automation
- Tool change/ Setup time improvement
- Reduction in cycle time â TAKT time improvement
- Zero Rejection target â Poka yoke, LCA on line
11. www.careol.in
âOur Automation Solutionsâ
Material
- Easy parts handling
- Kitting made easy
- Part Identification made easy
- Traceability of material assly
- Just in Time / material shortage monitoring system
- Quality improvement - Operators involvement
13. www.careol.in
âOur Automation Solutions Successâ
Our Successful automation Systems:
With experience of working in industry for more than 14 yrs & understanding the
industrial tools such as 5S, TEI, TQM, TPM, VSM, Green Manufacturing etc we have
provided various system & new concepts to industry.
14. www.careol.in
âOur Automation Solutions Successâ
Production & Assly Line
âąNo Fault Forward production system
âąProduction Line monitoring & report system
âąStage Equipment monitoring system - like welding m/c etc
âąPoka yoke system
âąComponent tracking system
âąMaterial Shortage Information system
âąKANBAN system
âąBarcode & Number punching systems
âąBarcode / RF ID tagging
âąBatching system
âąVehicle traceability system for Indian Govt. Regulation Norms
15. www.careol.in
âOur Automation Solutions Successâ
Testing & Quality Assurance
âąVision System â Assly verification like Valve assly, part missing
checking etc
âąFunctional / Performance testing
âąBill of Material verification through wireless scanner
16. www.careol.in
âOur Automation Solutions Successâ
Motion Control
âąDispensing system ( Oil, Grease, Adhesive)
âąPick n Place
âąDeburring
âąComponent handling
âąAuto conveyors
17. www.careol.in
âOur Automation Solutions Successâ
Special Projects
âąCustom build machine / systems
âąSCADA
âąEnergy monitoring system
âąMachine will tell Unwell- Machine parameters
monitoring system -
âąVehicle tracking system
18. www.careol.in
âOur Automation Solutions Successâ
Project High lights
1. Two Hand Safety System
2. AC pipe Leakage Testing System
3. Crank Case Leakage Testing system
4. Oil dispensing system
5. Rocker Arm Assly system
6. Fire Alarm wireless system
7. Tyre Assly
8. Production line Poka yoke â various types
9. Assly verification through Vision system â Head Valve assly, Kitting Tray etc
10. Barcode Printing & integration with Production line
11. Number Punching by Product Identification
12. Production Line Tool Integration â Like DC tool, Dispensing, etc
13. Pick n Place system on Production line
14. Andon Board up to 65â size
15. SCADA â For Production line, Machine Shop
16. Building Automation â Hotel & Hospital
17. Farm control system â Water distribution, Vision system, Automated controls for Pump,
Alarms,
18. KANBAN system â For Assly line, For Kitting area etc.
19. www.careol.in
âOur Facilitiesâ
1. Qualified Engineers team from â Mechanical, Electronic & IT
2. Design Facility with ProE & Catia
3. Well knowledge of Major PLC â AB, Siemens, Mitsubishi, B&R etc
4. Pneumatic & Hydraulic design facility
5. Group of Companies having facilities for
- Microprocessor based System Design
- Machining Facility
- Assly Shop
- IT team - with C#, .net, SQL. PHP etc skills