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9/14/2015 September 2015, p.1Supply Chain Insights Global Summit #ImagineSC
Redefining Contract Manufacturing
Through the Use of Robotics
The 3rd Industrial Robot Revolution
John Dulchinos
Vice President, Global Automation
Jabil, Inc.
9/14/2015 September 2015, p.2Supply Chain Insights Global Summit #ImagineSC
Genetics
9/14/2015 September 2015, p.3Supply Chain Insights Global Summit #ImagineSC
15 Minutes of Fame
9/14/2015 September 2015, p.4Supply Chain Insights Global Summit #ImagineSC
0
50
100
150
200
250
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
Industrial Robot Market
1994 2004 2014
Global Industrial
Robot Market
Units
1,000’s
2nd
3rd
9/14/2015 September 2015, p.5Supply Chain Insights Global Summit #ImagineSC
Robots 1.0 Dirty, Dull and Dangerous
Circa 1961
1961 - 1985
9/14/2015 September 2015, p.6Supply Chain Insights Global Summit #ImagineSC
Robots 1.0 Superhuman Capabilities
Circa 1961
1961 - 1985
9/14/2015 September 2015, p.7Supply Chain Insights Global Summit #ImagineSC
Robots 2.0 Era of Productivity
Making robots
more productive
Making machines
more productive
1985 - 2010
9/14/2015 September 2015, p.8Supply Chain Insights Global Summit #ImagineSC
Robots 2.0 Era of Productivity 1985 - 2010
Industrial
Robot
Density
9/14/2015 September 2015, p.9Supply Chain Insights Global Summit #ImagineSC
40%
25%
15%
10%
0%
0%
10%
20%
30%
0%
5%
20%
15%
10%
Assembly
Test
PCB
Handling
Loading
Processing
Other
0% 10% 20% 30% 40% 50%
Capabilities Gap Results in Less Than 10% Penetration
Machine
Loading
55%
Processing
20%
Assembly
Fastening
15%
Inspection
Test
5%
Other
5%
- Components
- Electronics
Source Jabil
9/14/2015 September 2015, p.10Supply Chain Insights Global Summit #ImagineSC
Why Aren’t There More Robots
1. Robots solutions are
custom
2. Lack of reusability
3. Short product lives and
aggressive ramps
4. Low-cost DL equivalent
to robot output
9/14/2015 September 2015, p.11Supply Chain Insights Global Summit #ImagineSC
Today’s Factories are Built Around…
People Flexibility
Size, ergonomics, dexterity
sensing, intelligence
Re-configurability
9/14/2015 September 2015, p.12Supply Chain Insights Global Summit #ImagineSC
Historic Demographic Shift
9/14/2015 September 2015, p.13Supply Chain Insights Global Summit #ImagineSC
Demographics Watershed…2027
“2027”
9/14/2015 September 2015, p.14Supply Chain Insights Global Summit #ImagineSC
Customization and Personalization... “Circa 1920”
9/14/2015 September 2015, p.15Supply Chain Insights Global Summit #ImagineSC
Customization and Personalization… “Circa 2015”
“38% of
Millennial’s
have tattoos…”
“Nearly 50%
have more
than one”
Pew Research
9/14/2015 September 2015, p.16Supply Chain Insights Global Summit #ImagineSC
Power of Millennial’s
9/14/2015 September 2015, p.17Supply Chain Insights Global Summit #ImagineSC
Customization and Personalization… Today
9/14/2015 September 2015, p.18Supply Chain Insights Global Summit #ImagineSC
Factory of the Future… 2013
9/14/2015 September 2015, p.19Supply Chain Insights Global Summit #ImagineSC
Industrial Robot Market Tipping Point 2012
2011
2013
2015
9/14/2015 September 2015, p.20Supply Chain Insights Global Summit #ImagineSC
Robots 3.0 Era of Interchangeability
Automotive Mobile
Big Data Gaming
Computing Networking
IOT Defense
Adjacent
Industries
Enabling
Technologies
2010 - ????
9/14/2015 September 2015, p.21Supply Chain Insights Global Summit #ImagineSC
Robots 3.0 Anatomy
2D or 3D
Vision
Force
Control
Autonomous
Navigation
Human
Safety
Intuitive
HMI
Collaborative
Operation
2010 - ????
9/14/2015 September 2015, p.22Supply Chain Insights Global Summit #ImagineSC
Robots 3.0 Elimination of Safety Cages 2010 - ????
9/14/2015 September 2015, p.23Supply Chain Insights Global Summit #ImagineSC
Robots 3.0 Human Robot Interaction 2010 - ????
9/14/2015 September 2015, p.24Supply Chain Insights Global Summit #ImagineSC
Robots 3.0 Autonomous Navigation 2010 - ????
9/14/2015 September 2015, p.25Supply Chain Insights Global Summit #ImagineSC
What Does Robots 3.0 Mean for Future Supply Chain
JIT delivery to
production line
in smaller lots
Real-time
capture,
analysis and
logging of
process data
Interchangeability
of robots and people
Shared
learning
across
work cells
Stations that reorder
material automatically
End-to-end
material
traceability
In-station
material
qualification
Rapid product
changeovers
Reduced scrap
and rework
Full digital
Integration
9/14/2015 September 2015, p.26Supply Chain Insights Global Summit #ImagineSC
Today
What Does Robots 3.0 mean for Factory of the Future
9/14/2015 September 2015, p.27Supply Chain Insights Global Summit #ImagineSC
What Does Robots 3.0 mean for Factory of the Future
Tomorrow
9/14/2015 September 2015, p.28Supply Chain Insights Global Summit #ImagineSC
What Does Robots 3.0 mean for Factory of the Future
9/14/2015 September 2015, p.29Supply Chain Insights Global Summit #ImagineSC
Why Robots Matter…
9/14/2015 September 2015, p.30Supply Chain Insights Global Summit #ImagineSC
Science, Technology, Engineering and Math (STEM)

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Redefining Contract Manufacturing Through the Use of Robotics

  • 1. 9/14/2015 September 2015, p.1Supply Chain Insights Global Summit #ImagineSC Redefining Contract Manufacturing Through the Use of Robotics The 3rd Industrial Robot Revolution John Dulchinos Vice President, Global Automation Jabil, Inc.
  • 2. 9/14/2015 September 2015, p.2Supply Chain Insights Global Summit #ImagineSC Genetics
  • 3. 9/14/2015 September 2015, p.3Supply Chain Insights Global Summit #ImagineSC 15 Minutes of Fame
  • 4. 9/14/2015 September 2015, p.4Supply Chain Insights Global Summit #ImagineSC 0 50 100 150 200 250 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Industrial Robot Market 1994 2004 2014 Global Industrial Robot Market Units 1,000’s 2nd 3rd
  • 5. 9/14/2015 September 2015, p.5Supply Chain Insights Global Summit #ImagineSC Robots 1.0 Dirty, Dull and Dangerous Circa 1961 1961 - 1985
  • 6. 9/14/2015 September 2015, p.6Supply Chain Insights Global Summit #ImagineSC Robots 1.0 Superhuman Capabilities Circa 1961 1961 - 1985
  • 7. 9/14/2015 September 2015, p.7Supply Chain Insights Global Summit #ImagineSC Robots 2.0 Era of Productivity Making robots more productive Making machines more productive 1985 - 2010
  • 8. 9/14/2015 September 2015, p.8Supply Chain Insights Global Summit #ImagineSC Robots 2.0 Era of Productivity 1985 - 2010 Industrial Robot Density
  • 9. 9/14/2015 September 2015, p.9Supply Chain Insights Global Summit #ImagineSC 40% 25% 15% 10% 0% 0% 10% 20% 30% 0% 5% 20% 15% 10% Assembly Test PCB Handling Loading Processing Other 0% 10% 20% 30% 40% 50% Capabilities Gap Results in Less Than 10% Penetration Machine Loading 55% Processing 20% Assembly Fastening 15% Inspection Test 5% Other 5% - Components - Electronics Source Jabil
  • 10. 9/14/2015 September 2015, p.10Supply Chain Insights Global Summit #ImagineSC Why Aren’t There More Robots 1. Robots solutions are custom 2. Lack of reusability 3. Short product lives and aggressive ramps 4. Low-cost DL equivalent to robot output
  • 11. 9/14/2015 September 2015, p.11Supply Chain Insights Global Summit #ImagineSC Today’s Factories are Built Around… People Flexibility Size, ergonomics, dexterity sensing, intelligence Re-configurability
  • 12. 9/14/2015 September 2015, p.12Supply Chain Insights Global Summit #ImagineSC Historic Demographic Shift
  • 13. 9/14/2015 September 2015, p.13Supply Chain Insights Global Summit #ImagineSC Demographics Watershed…2027 “2027”
  • 14. 9/14/2015 September 2015, p.14Supply Chain Insights Global Summit #ImagineSC Customization and Personalization... “Circa 1920”
  • 15. 9/14/2015 September 2015, p.15Supply Chain Insights Global Summit #ImagineSC Customization and Personalization… “Circa 2015” “38% of Millennial’s have tattoos…” “Nearly 50% have more than one” Pew Research
  • 16. 9/14/2015 September 2015, p.16Supply Chain Insights Global Summit #ImagineSC Power of Millennial’s
  • 17. 9/14/2015 September 2015, p.17Supply Chain Insights Global Summit #ImagineSC Customization and Personalization… Today
  • 18. 9/14/2015 September 2015, p.18Supply Chain Insights Global Summit #ImagineSC Factory of the Future… 2013
  • 19. 9/14/2015 September 2015, p.19Supply Chain Insights Global Summit #ImagineSC Industrial Robot Market Tipping Point 2012 2011 2013 2015
  • 20. 9/14/2015 September 2015, p.20Supply Chain Insights Global Summit #ImagineSC Robots 3.0 Era of Interchangeability Automotive Mobile Big Data Gaming Computing Networking IOT Defense Adjacent Industries Enabling Technologies 2010 - ????
  • 21. 9/14/2015 September 2015, p.21Supply Chain Insights Global Summit #ImagineSC Robots 3.0 Anatomy 2D or 3D Vision Force Control Autonomous Navigation Human Safety Intuitive HMI Collaborative Operation 2010 - ????
  • 22. 9/14/2015 September 2015, p.22Supply Chain Insights Global Summit #ImagineSC Robots 3.0 Elimination of Safety Cages 2010 - ????
  • 23. 9/14/2015 September 2015, p.23Supply Chain Insights Global Summit #ImagineSC Robots 3.0 Human Robot Interaction 2010 - ????
  • 24. 9/14/2015 September 2015, p.24Supply Chain Insights Global Summit #ImagineSC Robots 3.0 Autonomous Navigation 2010 - ????
  • 25. 9/14/2015 September 2015, p.25Supply Chain Insights Global Summit #ImagineSC What Does Robots 3.0 Mean for Future Supply Chain JIT delivery to production line in smaller lots Real-time capture, analysis and logging of process data Interchangeability of robots and people Shared learning across work cells Stations that reorder material automatically End-to-end material traceability In-station material qualification Rapid product changeovers Reduced scrap and rework Full digital Integration
  • 26. 9/14/2015 September 2015, p.26Supply Chain Insights Global Summit #ImagineSC Today What Does Robots 3.0 mean for Factory of the Future
  • 27. 9/14/2015 September 2015, p.27Supply Chain Insights Global Summit #ImagineSC What Does Robots 3.0 mean for Factory of the Future Tomorrow
  • 28. 9/14/2015 September 2015, p.28Supply Chain Insights Global Summit #ImagineSC What Does Robots 3.0 mean for Factory of the Future
  • 29. 9/14/2015 September 2015, p.29Supply Chain Insights Global Summit #ImagineSC Why Robots Matter…
  • 30. 9/14/2015 September 2015, p.30Supply Chain Insights Global Summit #ImagineSC Science, Technology, Engineering and Math (STEM)