1. TEAM 2
Focus Equipment Improvement
Machine: Skiving Machine
Project start: : August 02nd
, 2011
Timeline : September 12th
, 2011 Update: September 10th
, 2011

2. CONTENTS
 Team Member
 FEI Scan Score Sheet
 Abnormality Summary Sheet
 RACI
 Gantt Chart
 Update
 Activities Pictures
 One Point Lesson
 Machine Improvement
 Provisional Standard
 Team Picture

3. Team Member
Core Member: Support
Team:
Elpina
QC
Eni
Production
Fidianto
Lamination
Firman
Chemical
Taufik
IE&CI
Usep
IE&CI
Anwar
Engineering

4. FEI Score Scan Check Sheet

5. Machine Picture 1st
Cleaning Activities
Before After
Factory Name : PYI - BOCV
Machine Name : Skiving Machine
Machine Vendor : Orisol LTd
Machine Function : Material Skiving
Area : Preparation Line
Fix Number : 003212469BOCV

6. Abnormality Summary Sheet
Inspected by: Team 3 Date: August-02-2011
No Abnormality Action Who When OK?
1 Handle drive for knife is nothing Set Handle drive on machine Fidianto August-14-
2011
2 Bolt for switch ON/OFF so long Change bolt with small bolt Eni August-14-
2011
3 Pedal is corrotion Cleanning the corrotion Taufik August-15-
2011
4 Guard for pulley is nothing Set Guard for machine Firman August-15-
2011
5 Machine less lubrication Lubricating machine Usep August-15-
2015
Abnormality Summary Sheet

7. RACI Chart
PROJECT NAME : Focus Equipment Improvement Skiving Machine
Anwar Elpina Eni Fidianto Firman M. Taufik
Painting machine C A I I I I
Set Guard for Skiving Machine R C I I I I
Set Drive belt R I I I I C
Set SOP Board R A I I I I
Prepare Handle drive and tools R I I I I C
Set handle drive to machine R I I C I I
Prepare Bolt and tools R I C I I I
Set bolt to machine R I C I I I
Prepare Cleanning Tools C I I I I R
Cleanning the corrotion on pedal C I I I I R
Prepare Guard pulley motor and tools R I I I C I
Set Guard to machine R I I I C I
Prepare Grease and tools R I I I I I
Greasing the machine R I I I I I
Prepare Guard for knife and tools R I I I I I
Set guard for knife on machine R I I I I I
A
Set guard for pulley
motor on machine
5
4
8/15/2011
1 Machine is dirty
Guard for pulley motor is nothing
Pedal is corrosion Cleanning the corrotion 8/15/2011
8/3/2011
R
Handle drive for knife is nothing
Set handle drive on
machine
RACI Chart
No Facts Idea Activity Dead Line
Member
8/15/2011
A
8/14/2011
TEAM : Skiving M/c Team
Cleanning dust, corrotion, oil on
machine A A A
Cleanning the mahine
and completing part of
machine
2
3 Bolt for swith ON/OFF so long
Change bolt with small
bolt
8/14/2011
6 Machine less lubrication Lubricating machine
7 Guard for knife is nothing
Set guard for knife on
machine
8/16/2011

8. Gantt Chart
Gantt Chart

9. Activities Update
Purpose : Cleaning the machine 1st
Attendance : All Team member
Date : August 03rd
2011
Description : Check and cleaning each
part machine
Purpose : Meeting TPM Project
Attendance : All Team member
Date : August 23rd
2011
Description : Evaluation TPM Project
progress
Purpose : Meeting TPM Project
Attendance : All Team member
Date : August 23rd
2011
Description : Evaluation TPM Project
progress

10. Activities Update
Purpose : Cleaning the machine 2nd
Attendance : All Team member
Date : September 06th
2011
Description : Cleaning and painting machine table
Purpose : Lubrication for machine
Attendance : All Team member
Date : September 06th
2011
Description : - mark the hole for lubrication with
specified color
- Do Lubrication for machine
Purpose : Set handle drive
Attendance : All Team member
Date : September 06th
2011
Description : Set Missing handle drive with new one

11. Activities Update
Purpose : Set Guards for Pulley Motor
Attendance : All Team member
Date : September 06th
2011
Description : Set Missing Guard For Pulley Motor
Purpose : Change Widthness Ruler
Attendance : All Team member
Date : September 06th
2011
Description : old widthness ruler is corrosion and break

12. OPL - Skiving M/c

19. Improvement Bulletin
Area : Preparation Line Machine Function : Material Skiving
Machine Name : Skiving M/C Team : Team Skiving
Improvement : Dust Guards Date : 24 August 2011
Picture Description
Condition Before Improvement Condition After Improvement
Dust and Excess Material Make Dirty and Messy
oin Working Area
Planned to Attach one Tools to Keep Dust and
Excess Material, so The Dust and Excess Keep in
One place and Keep Working Area Clean

20. Before (August, 02nd
, 2011) After (September, 06th
, 2011)
Pulley machine uncovered/Unguarded may damage the material that Put beside it,and prevent material convolute by pulley
machine
Action :
Covered by Custom Tools made by EVA to prevent damege and safety
issue mentioned before
Person in Charge :
Anwar, Elpina, Firman
Deadline :
September 7th
, 2011
Machine Improvement

21. Before (August, 02nd
, 2011) After (August, 03th
, 2011)
Left side of machine Uncovered, May Damage the operator and Cause Shine and Safety Issue
Action :
Covered By Cover that will minimize the safety and Safety issue for worker
Person in Charge :
Anwar, Fiidianto ,Elpina, Usep
Deadline :
August 3th
, 2011
Machine Improvement

22. Before (August, 02nd
, 2011) After (August, 20th
, 2011)
Handle drive for sharpened the knife is missing, hard for operate the machine
Action :
Set new handle to replace the missing one, so the machine is easy to
operate and may be used for sharpened the dull knife
Person in Charge :
Anwar, Eni, Fidianto
Deadline :
August 25th
, 2011
Machine Improvement

23. Before (August, 02nd
, 2011) After (September, 6th
, 2011)
No Guard is covered the pulley motor, may harm operator or engineering when operate the machine
Action :
Cover the motor pulley with new guard, reduce the safety issue
Person in Charge :
Anwar, Firman, Taufik, Usep
Deadline :
September 7th
, 2011
Machine Improvement

24. Before (August, 02nd
, 2011) After (September, 6th
, 2011)
No Specific Tool to covered skiving knife.., may harm or injured operator when operating machine
Action :
Set safety guard to cover skiving knife , eliminate safety issue for operator
Person in Charge :
Anwar, Taufik, Usep
Deadline :
September 7th
, 2011
Machine Improvement

25. Provisional
Standard

26. Team Picture