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                                                                                                                        Benchmarking
        Benchmarking supply chain                                                                                         supply chain
        sustainability: insights from                                                                                    sustainability
                a field study
                                                                                                                                            705
                                      Claudia Colicchia
          Logistics Research Centre, Carlo Cattaneo University – LIUC,
                              Castellanza, Italy, and
                          Marco Melacini and Sara Perotti
      Department of Management, Economics and Industrial Engineering,
                     Politecnico di Milano, Milano, Italy

Abstract
Purpose – Given the relevance of supply chain sustainability, the aim of the present paper is
threefold: first, to investigate the strategies currently undertaken by companies in the supply chain
sustainability arena, and, second, to find out which phase of the supply chain is at the forefront in the
implementation of initiatives towards more sustainable supply chains. Finally, the criteria commonly
used for priority-setting amongst different initiatives within the same supply chain phase are
identified.
Design/methodology/approach – A three-pronged methodology was adopted. First, a framework
was developed to identify the initiatives towards supply chain sustainability. Second, the framework
was applied to a set of multinational companies by examining their environmental reporting, thus to
assess the adoption of each initiative. Third, a further in-depth investigation of three companies was
finally performed in order to provide additional insights on the obtained results.
Findings – The research offers a benchmark of primary multinational companies with respect to the
supply chain sustainability initiatives and their level of adoption.
Research limitations/implications – The examined set of companies, although representative
(i.e. the analysed companies operate in industries in which the environmental concern is particularly
critical), is limited. However, the present paper contributes to the knowledge on supply chain
sustainability and captures variations in theory, paving the way for new research.
Practical implications – The paper provides an instrument to evaluate and compare companies in
terms of supply chain sustainability and highlights the main challenges that companies have to
confront.
Originality/value – The originality of the paper lies in the adoption of a supply chain perspective to
investigate sustainable initiatives.
Keywords Sustainability, Environment, Benchmarking, Supply chain management, Green logistics
Paper type Research paper


1. Introduction
Supply chain sustainability has been more and more in focus during the last years, both
among the organizations (Hendrickson et al., 2006; Mahler, 2007) and as a research topic
                 ¨
(Seuring and Muller, 2008). Originally, many companies have viewed sustainability                                     Benchmarking: An International
initiatives as mandatory and driven by regulation (Melacini et al., 2010) but more recent                                                      Journal
                                                                                                                                   Vol. 18 No. 5, 2011
literature would suggest that voluntary environmental programmes are also introduced                                                       pp. 705-732
by organizations as possible alternatives for gaining or maintaining a competitive                                 q Emerald Group Publishing Limited
                                                                                                                                            1463-5771
advantage (Sarkis, 2003).                                                                                             DOI 10.1108/14635771111166839
BIJ        According to the existing literature, the need for analysing environmental
18,5   alternatives and quantifying the sustainable performances of a company is more and
       more vital (Sarkis, 2003; Veleva et al., 2001). Dealing with the sustainability
       quantification, a key issue regards the system boundaries to be considered (Finkbeiner,
       2009), i.e. analysing the single company or the supply chain as a whole (Schmidt and
       Schwegler, 2008), focusing only on direct impact of internal processes or also on
706    indirect impact created at the supplier level (Koplin et al., 2007).
           Traditionally, a major line of research about supply chain sustainability regards
                                                  ¨
       reverse logistics (Seuring and Muller, 2008), defined from an environmental
       perspective as the return of recyclable or reusable products and materials into the
       forward supply chain (Sarkis, 2003). In this field, the main focus is on logistics network
       design with the aim to optimize the closed-loop manufacturing for product recovery,
       reuse and recycling of materials (Quariguasi et al., 2009).
           Still, there is little existing literature that addresses sustainability of the “direct”
       flows of goods by using a supply chain view (Linton et al., 2007). In this sense,
       contributions on life cycle assessment (LCA) for single products or product families can
       be considered as the only examples that adopt the broader perspective (Lai et al., 2008).
       However, LCA studies are very time consuming and very costly (McKinnon, 2010).
       According to Schmidt and Schwegler (2008), such analyses can only be carried out for
       products particularly relevant from a strategic or environmental point of view,
       avoiding situations in which the LCAs of all products are noted and updated.
           Many authors are exploring environmental initiatives within each major phase of
       the supply chain. In fact, much of the research is focused predominantly on one
       functional area only (Sarkis, 1999), addressing specific aspects such as product design
       for environment (Turner and Houston, 2009) or energy efficiency and greenhouse gas
       emissions (Hendrickson et al., 2006). To the best of our knowledge, the study by Rao
       and Holt (2005) is the only contribution that identifies the initiatives for greening the
       different phases of the supply chain.
           The present paper aims to fill this void, investigating the current adoption by
       companies of environmentally sustainable initiatives from a supply chain perspective,
       i.e. considering all the phases of supply chain management.
           The remainder of the paper is organized as follows. The purpose and research
       questions are outlined in Section 2, while the methodology of the present research is
       described in Section 3. After the description of the proposed framework for
       environmentally sustainable initiatives (Section 4), the analysis of the environmental
       reporting of ten multinational companies follows (Section 5). The case studies are
       presented in Section 6 and the paper then discusses the results, provides insights on the
       key elements driving the adoption of sustainable programmes by companies, and
       concludes with implications for research and management (Section 7).


       2. Purpose and research questions
       The literature review has revealed the increasing interest that the research community
       has progressively shown towards the subject of supply chain sustainability.
       Such rising attention may be observed also from the practitioners’ viewpoint, since
       companies have started to experience pressure from a variety of stakeholders to
       implement new initiatives towards sustainable supply chains.
Based on this scenario, the aim of the present paper is threefold: first, to find out     Benchmarking
which phase within the supply chain is at the forefront in the development of more            supply chain
sustainable supply chains (Research Question 1), and, second, to investigate the
initiatives currently undertaken by companies in the supply chain sustainability arena       sustainability
(Research Question 2). Finally, the criteria commonly used for priority-setting amongst
different initiatives within the same supply chain phase are identified (Research
Question 3).                                                                                          707

3. Methodology
In order to achieve the research objectives, an in-depth review of previous literature on
this topic was initially performed. The three dimensions of sustainability, i.e. social,
economic and environmental (Carter and Rogers, 2008) were explored. Of them, only
the environmental dimension was specifically taken into account for the purposes of
the present study. In order to address the emerged literature void, a supply chain
perspective, that encompasses all the phases of supply chain management, was
adopted within the analysis.
    Based on these premises, the following three-pronged methodology was used.
First, a framework was developed to identify the initiatives towards supply chain
sustainability. Second, the framework was applied to a set of companies by examining
their company environmental reporting (CER), thus to assess the adoption level of each
initiative. Third, a further in-depth investigation of three companies was finally
performed.
    The framework was built on the earlier study by Rao and Holt (2005) and further
expanded based on a comprehensive review of the existing literature. Two main steps
were detailed:
   S1.   Identification of a set of environmental initiatives for each phase of the supply
         chain.
   S2.   Identification and computation of an environmental performance index (EPI)
         for each phase of the supply chain to benchmark the company environmental
         performances.
In order to address the first aforementioned step of the framework (S1), building upon
previous literature (Linton et al., 2007; Rao and Holt, 2005) five different phases of the
supply chain were taken into account, namely:
   (1) inbound supply chain (green procurement);
   (2) production (“internal” supply chain);
   (3) outbound supply chain;
   (4) warehousing; and
   (5) product design and use.

For each of the above-mentioned phases, a detailed list of initiatives that may be
undertaken to enhance environmental sustainability was prepared based on the
literature review. Reverse logistics was excluded from the analysis, since it is a very
narrow aspect of sustainability, already studied in detail in the extant literature.
The possible solutions and requirements of the reverse logistics channel may
BIJ                  considerably vary depending on the organization, industry and product type (Sarkis,
18,5                 2003). For this reason, we considered it beyond the scope of the present research.
                        As for S2, an EPI for each phase was computed in order to measure the overall effort
                     currently undertaken by companies to foster the sustainability of their supply chain.
                     This allows a comparative analysis for benchmarking the sustainability initiatives in
                     place for each company within each phase of the supply chain.
708                     The framework was then applied to a set of ten large multinational companies
                     (Coca-Cola HBC, Electrolux, Henkel, Ikea, Fiat Group, Kimberly Clark, Levi Strauss
                                  `
                     & Co, Nestle, Pirelli and Tenaris). The companies, whose features are illustrated in
                     Table I, were selected based on the following criteria:
                        .
                           large companies, which are more inclined to adopt green initiatives (Vachon and
                           Klassen, 2007);
                        .
                           multinational companies with the headquarter, or at least a branch, in Italy;
                        .
                           companies operating in industries in which the environmental concern is
                           particularly critical; and
                        .
                           listed companies that communicate to their stakeholders their environmental
                           strategy and the related obtained performances.

                     For each of them, the CER available on the internet site of the company was examined to
                     understand the current environmental initiatives they are adopting within each phase of
                     the supply chain. The analysis of public sustainability reports is already present in the
                     extant literature on this topic (Schneider et al., 2010). The main aim is to provide some
                     insights into the level of understanding and awareness of sustainability issues within
                     the companies reviewed, without claiming to link the obtained performances with the
                     related investment (Veleva et al., 2003; Roth and Kaberger, 2002).
                        Starting from the results obtained from applying the framework, a sub-set of three
                     companies was finally selected for further in-depth interviews. Those companies
                     were chosen for a more detailed analysis as they were presenting a significant


                                                                        Number of      Publication    Publication year
                                                                        production   year of the first of the examined
                                          Turnover (Italy Industry       plants in    environmental    environmental
                     Company              2009) (million) sector           Italy          report           report

                     Coca-Cola HBC             1,228      FMCG –             8            2002             2008
                                                          beverage
                     Electrolux                1,026      Electronics       5             1995             2008
                     Henkel                      900      FMCG              2             2001             2009
                     Ikea                      1,382      Retail            0             2005             2008
                     Fiat Group               12,726      Automotive       64             2004             2009
                     Kimberly Clark              282      FMCG              2             2004             2009
                     Levi Strauss & Co.           89      Fashion           0              n.a.            2007
                     Nestle´                   1,548      FMCG             12             2006             2009
                     Pirelli                     500      Automotive        4             2005             2008
Table I.                                                  – tyres
Features of the      Tenaris                   n.a.       Steel              5            n.a.             2009
examined companies                                        industry
environmental sensibility, also due to the considerable interest that consumers had in their     Benchmarking
sustainable initiatives. Specifically, two companies operate in the beverage industry               supply chain
                                       ´
(i.e. Coca-Cola HBC and Nestle), and one operates in the electronics industry
                                              ´
(i.e. Electrolux). In particular, as for Nestle, the Waters division was specifically examined.    sustainability
    Companies were asked to discuss the obtained results and share ideas on the
inhibitors that prevent them from pursuing major change programmes.
    The interviewees were supply chain managers and/or environment managers,                               709
working in Italy. Interviews normally lasted between 3 and 4 hours (plus a further
check for data validation), and were completed in the September-December 2009 time
frame. The interviews were audio-taped and supported by a questionnaire composed of
two macro-sections, respectively, dealing with:
    (1) company general information, including logistics and transportation network; and
    (2) initiatives in place towards supply chain environmental sustainability,
         including performance measurement indicators being adopted and overall
         perceived impact on CO2 emissions.

4. Framework for assessing supply chain sustainability
In this section, we present the framework to identify and assess the initiatives towards
supply chain sustainability. A brief description of the initiatives that can be used to
enhance environmental sustainability within each of the above-mentioned supply chain
phases (i.e. inbound supply chain, production, outbound supply chain, warehousing and
product design and use) is initially provided (from Sections 4.1 to 4.5). The identified
initiatives were synthesized in Tables II and III. Then in Section 4.6, we present the EPI
to benchmark company sustainability in the supply chain context.

4.1 Inbound supply chain
The traditional view of purchasing as a tactical function has changed profoundly in the
last years. Globalisation has allowed a deep variety of goods and services to become
available anywhere in the world and it also facilitated offshore outsourcing to low-cost
countries. Therefore, the purchasing function is becoming increasingly critical for
the competitiveness of the firm and its impact on the environmental performance of the
company, through the purchase of materials or selection of suppliers, could
be significantly relevant (Sarkis, 2003).
    From the inbound perspective, greening the supply chain comprises initiatives
towards a better management of inbound logistics as well as green purchasing
strategies. However, it should be noticed that the initiatives related to the transportation
phase may also be applied in the outbound supply chain, with the only difference that the
outbound logistics is more critical for stricter service-level requirements to be respected
(Wu and Dunn, 1995). Thus, its management towards an enhanced environmental
sustainability is more difficult. Furthermore, green purchasing strategies represent a
large part of the inbound function in response to environmental concern (Rao and Holt,
2005). For these reasons, we decided to analyse within the inbound supply chain only the
initiatives related to green purchasing, while referring to the outbound phase for a
thorough analysis of environmental initiatives in logistics.
    The “green purchasing” can be defined as the process of formally introducing
and integrating environmental issues and concerns into the purchasing process,
seeking to acquire goods and services characterised by a low environmental impact,
BIJ
                          Supply
18,5                      chain
                          phase      Approach          Initiative                               Main references

                          Inbound    Green             Suppliers’ requirement to have an        Bowen et al. (2001), Chen (2005),
                          supply     purchasing        environmental certification               Christensen et al. (2008),
710                       chain                        Eco-labelled product purchase            Darnall et al. (2008), Handfield
                                                       Adoption of environmental criteria       et al. (2002), Hervani et al. (2005),
                                                       into the supplier assessment             Matthews (2003), Rao and Holt
                                                       system                                   (2005), Rex and Baumann (2006)
                                                       Environmental collaboration with         and Vachon and Klassen (2008)
                                                       suppliers
                          Production Reduction of      Energy: introduction of an energy        Florida and Davison (2001),
                                     input resources   manager                                  Hilliard (2006), King and Lenox
                                                       Energy: choice of green electric         (2001) and Veleva and
                                                       power suppliers                          Ellenbecker (2001)
                                                       Energy: use of cogeneration plants
                                                       Energy: energy efficiency
                                                       improvement
                                                       Energy: adoption of cleaner
                                                       technology
                                                       Fuel: district heating system
                                                       Water: increase water system
                                                       efficiency
                                                       Water: waste water treatment
                                                       Water: process optimization
                                                       Material: reuse of materials
                                                       Material: process optimization
                                     Reduction of      CO2 capture and storage                  McKinnon et al. (2010),
                                     wastes and        Reduction of hydrofluorocarbons           Rothenberg et al. (2005) and
                                     hazardous         (HFC) and perfluorocarbons (PFC)          Turner and Houston (2009)
                                     emissions         Use of CO2 refrigeration systems
                                                       Treatment and control of post-
                                                       combustion emissions
                                                       Use of alternative fuels (e.g. cleaner
                                                       fuels)
                                                       Treatment and recycle of
                                                       hazardous wastes
Table II.                                              Process optimization
Sustainable initiatives                                Implementation of waste-to-energy
within inbound                                         process
supply chain and                                       Waste reduction, reuse and
production phases                                      recycling approaches


                          i.e. products environmentally friendly in nature and produced using environmentally
                          friendly processes (Handfield et al., 2002; Rao and Holt, 2005).
                              The initiatives to minimize environmental impact in inbound supply chain,
                          according to the “green purchasing” approach, can be summarised as follows:
                             .
                                 Suppliers’ requirement to have an environmental certification, e.g. ISO 14001,
                                 EMAS. For example, once certified, the ISO 14001 label indicates that the supplier
                                 has implemented a management system that documents the organization’s
Supply chain
phase                        Approach                                   Initiative                                      Main references

Outbound supply              Vehicle optimization                       Vehicle technological innovation (e.g.          McKinnon (2010), Wu and Dunn (1995),
chain                                                                   cleaner trucks)                                 Langley and Capgemini (2008) and
                                                                        Vehicle maintenance and disposal                Finkbeiner (2009)
                                                                        Use of alternative fuels (e.g. cleaner fuels)
                                                                        Carrier selection
                                                                        Driver skill improvement
                              Selection of green transportation modes   Combined use of road and rail                   Vannieuwenhuyse et al. (2003) and Wu
                                                                        transportation                                  and Dunn (1995)
                                                                        Combined use of road and sea
                                                                        transportation
                                                                        Combined use of road and inland
                                                                        navigation
                             Logistics optimization                     Shipment consolidation                          Aronsson and Brodin (2006), Langley and
                                                                        Balancing backhaul movements                    Capgemini (2008), McKinnon (2000),
                                                                        Increase of the vehicle utilization degree      Murphy (1994), Murphy and Poist (2000),
                                                                        Logistics network redesign                      Van Hoek (1999) and Wu and Dunn (1995)
                                                                        Travel distance optimization
Warehousing                  Green building practices                   Attention to construction materials             Rizzo (2006)
                                                                        Use of energy-efficient lighting systems
                                                                        and day lighting
                                                                        Efficient building thermal insulation
                                                                        Use of variable-frequency drive HVAC
                             Use of green energy sources                Introduction of solar and photovoltaic          Rizzo (2006)
                                                                        panels
                                                                        Use of cogeneration plants
                                                                        Use of wind turbines
                                                                        Use of rainwater collection systems
                                                                                                                                                    (continued)
                                                                                                                                                     sustainability
                                                                                                                                                    Benchmarking




       and product design
      chain, warehousing,
   Sustainable initiatives
                                                                                                                                                      supply chain




           and use phases
  within outbound supply
               Table III.
                                                                                                                                          711
BIJ
                                                                                                                                              18,5


                                                                                                                              712




  Table III.
Supply chain
phase              Approach                                 Initiative                                   Main references

                   Operational strategies                   Travel distance optimization                 Wu and Dunn (1995)
                                                            Container recycle or reuse
                                                            Use of energy-efficient material handling
                                                            equipment
Product design and Reduction of product impact within the   Decrease in the use of material/energy       Calcott and Walls (2000), Schvaneveldt
use                supply chain                             Easier product break up and recycle at the   (2003), Sherwin (2004), Sroufe et al. (2000),
                   Reduction of product impact in the       end of the life cycle                        Wever et al. (2007), Wu and Dunn (1995)
                   consumer use                             Low energy-consuming products                and Zsidisin and Hendrick (1998)
                   Reduction of packaging impact            Design to avoid or reduce the use of
                                                            hazardous products
                                                            Packaging reduction
                                                            Packaging reuse
                                                            Packaging recycling
environmental aspects and impacts, and identifies a process of continuous              Benchmarking
       improvement (Chen, 2005; Darnall et al., 2008; Matthews, 2003).                         supply chain
   .
       Eco-labelled product purchase. Eco-labels allow buying companies to choose             sustainability
       products with a low environmental impact. Beyond mandatory eco-labels,
       a supplier can use voluntary eco-labelling systems (e.g. green lights, green label)
       as tools to improve its market share by communicating the environmental
       information of products (Rex and Baumann, 2007).                                                713
   .
       Adoption of environmental criteria into the supplier assessment system.
       This initiative represents the extension of the supplier assessment process
       aimed at incorporating environmental considerations into these activities
       (Bowen et al., 2001; Handfield et al., 2002). The company establishes the required
       environmental performances of suppliers and monitors them through techniques
       such as vendor rating. The required green performances could vary depending
       on the context under consideration (Hervani et al., 2005).
   .
       Environmental collaboration with suppliers. Beyond the assessment of the
       environmental suppliers’ performances, this initiative introduces more proactive
       measures, such as involving the suppliers in the product design process and/or in
       plans to reduce the environmental impact associated with material flows in the
       supply chain (Chen, 2005; Christensen et al., 2008; Vachon and Klassen, 2008).
       The challenge is to create the conditions in which collaborative working becomes
       possible. The underlying principle is information sharing and the willingness to
       create partnerships. As pointed out by Rao and Holt (2005) often this initiative is
       merely operationalised by holding awareness seminars for suppliers, bringing
       together suppliers to share problems, informing suppliers about the benefits of
       cleaner production and technologies, arranging for funds to help suppliers to
       purchase equipment for sustainability improvement.

4.2 Production
The sustainable production, considering the sole environmental dimension of
sustainability, can be defined as “the creation of goods and services using processes
and systems that are non-polluting, conserving of energy and natural resources”
(Veleva et al., 2001).
   There are a number of contributions addressing the environmental impact of the
manufacturing phase. The proposed approaches to greening the production process
can be summarised into the following categories:
   .
      Reduction of input resources, that is implementation of actions aimed at reducing
      utilisation of input resources and, consequently, the wastes of materials and
      energy during the production process. In this sense, lean production practices
      (King and Lenox, 2001) and total quality management (Florida and Davison,
      2001) can lead to improved environmental performances.
   .
      Reduction of wastes and hazardous emissions to human beings and/or
      environment (e.g. solid and liquid wastes, air emissions, noise).

The first category includes initiatives towards reduction of energy consumption,
materials, fresh water and fuel utilisation (Veleva and Ellenbecker, 2001). In this sense,
sustainable production can be considered as the application of an environmental
BIJ    strategy applied to production process to increase the eco-efficiency of the process itself,
18,5   by minimising the input resources needed to obtain the same output. These solutions
       may lead to improvements both from an environmental and an economic point of view
       and for this reason they are called eco-efficient (Tsoulfas and Pappis, 2006).
       Practices toward the improvement of eco-efficiency can significantly vary for different
       processes and industries. In Table I, the generic term “process optimization” refers to
714    this kind of possible environmental initiatives. Other examples of initiatives aimed at
       minimising the input resources can be: introduction of an energy manager, choice of
       green electric power suppliers, use of cogeneration plants, energy efficiency
       improvement. Finally, the integration of environmental protection consideration into
       production technologies is broadly known as “cleaner technology” (Hilliard, 2006).
          Approaches towards the reduction of wastes and hazardous emissions should
       consider different elements: hydrofluorocarbons and perfluorocarbons, nitrous oxides,
       sulphur oxides, solvents, acids, arsenic, mercury, benzene, solid wastes generated from
       the production process and carbon dioxide (CO2) (Rothenberg et al., 2005;
       McKinnon et al., 2010).
          Once again it is difficult to define specific initiatives towards the reduction of
       emissions, since they depend strictly on the process under consideration.
          The key issues present in the literature are waste management and the greenhouse
       gas emissions. Waste management falls within the broad category of reverse logistics,
       through the adoption of reduction, reuse and recycling approaches (Turner and Houston,
       2009). Greenhouse gas emissions are usually reported in carbon dioxide equivalents.
       Furthermore, the literature is mainly concentrated on CO2 emissions since it is well
       acknowledged by researches that, in the past few decades, the CO2 emission from human
       activities has significantly increased, and, consequently, the problem of global warming
       has become an important issue. Many countries are setting out targets to limit the CO2
       emission in different industries. A measure of the total amount of CO2 emitted either
       directly or indirectly is provided by the carbon footprint (Wiedmann et al., 2006;
       Wiedmann and Minx, 2008; Matthews et al., 2008). According to some authors, the
       analysis of CO2 emissions can be misleading, since “the information contained in
       a carbon footprint varies depending on how it was calculated and how much
       responsibility the entity being ‘footprinted’ is willing to take on” (Matthews et al., 2008).
       Although assessing the mere carbon footprint of activities and processes can
       be reductive, since it can be in conflict with other environmental indicators (e.g. recycling
       paper should be stopped, because compared to virgin paper with a carbon footprint close
       to “zero”, it comes with a higher burden-unless renewable energy is used for the
       processes necessary, many efforts are under way in this direction (Finkbeiner, 2009)).
       As it will be explained in detail in the following sections, the analysis of carbon footprint
       regards, besides the production process, the transportation phase as well. Furthermore,
       the total carbon emissions are not just the direct emissions due to the manufacturing
       processes of the company but should consider also the indirect emission, arising from
       the consumption of energy. These indirect emissions can be controlled through the
       improvement of energy efficiency and low-carbon energy supply (i.e. reduction of input
       resources). Other initiatives can be used to achieve savings of direct emissions,
       depending on the process under consideration and the fuel type used.
4.3 Outbound supply chain                                                                   Benchmarking
Outbound supply chain (also known as physical distribution) is one of the major sources       supply chain
of environmental problems (European Commission, 2001). The most critical element is
related to CO2 emissions during the transportation. The key role of the carbon footprint     sustainability
is even attested by Wal-Mart green supply chain plan. According to Wal-Mart, the global
supply chain footprint is much larger than its operational footprint and presents more
“impactful” opportunities to reduce emissions (Berman, 2010).                                         715
    Possible approaches towards the reduction of the carbon footprint during the
physical distribution may be identified as follows:
    (1) Vehicle optimization, by means of:
        .
           vehicle technological innovation, i.e. energy efficiency, reduction of air
           emissions and fuel use, vehicle aerodynamics (McKinnon, 2010);
        .
           vehicle maintenance and disposal (Wu and Dunn, 1995);
        .
           use of alternative fuels (Langley and Capgemini, 2008) (e.g. first- and
           second-generation bio-fuels, pressurized natural gas, and, as a long-term
           strategy, more advanced solutions such as hydrogen fuel cells);
        .
           carrier selection (i.e. in case of logistics outsourcing, including vehicle
           environmental impacts, such as air emissions, among the carrier selection
           drivers); and
        .
           driver skill improvement (e.g. training courses).
    (2) Selection of green transportation modes, such as the combined use of road and
        either rail, sea transportation or inland navigation (Wu and Dunn, 1995;
        Vannieuwenhuyse et al., 2003).
    (3) Logistics optimization, aiming to reduce travel distances by means of:
        .
           shipment consolidation (Aronsson and Brodin, 2006; Langley and
           Capgemini, 2008);
        .
           balancing backhaul movements (Wu and Dunn, 1995);
        .
           increase of the vehicle utilization degree (Wu and Dunn, 1995; McKinnon,
           2000); and
        .
           logistics network redesign (Murphy, 1994; Van Hoek, 1999; Murphy and
           Poist, 2000).

Travel distance optimization is promoted by the implementation of a good information
system (McIntyre et al., 1998). A further indirect transportation improvement may be
achieved through product design (Van Hoek, 1999), aiming to reduce packaging weight
and volume (Section 4.5).
    The presence of tax restrictions or fees for the most pollutant vehicles (Greene and
Wegener, 1997; Himanen et al., 2005) have not been considered among the strategies
towards CO2 emission reduction, since the present study adopts a “private”
(i.e. company) viewpoint.
    Other possible strategies related to company car fleets – although noteworthy –
have not been taken into account for the purposes of the analysis, since the focus of the
present paper is on goods.
BIJ    4.4 Warehousing
18,5   The environmental impact of warehouses is primarily connected to energy
       consumption (Andriansyah et al., 2009) and – as an indirect effect – to the CO2
       emitted for energy production. Indeed, a number of activities or procedures performed
       within a warehouse, such as air conditioning or heating, material handling operations,
       lightening, require electrical energy to operate.
716       In the literature, very few papers may be found that specifically address the issue
       of energy consumption within warehouses (Rizzo, 2006).
          Overall, possible approaches towards the achievement of sustainable warehousing
       may be summarized as follows:
           .
             Green building practices, i.e. attention to construction materials (e.g. use of
             recycled concrete, steel, asphalt and other materials), use of energy-efficient
             lighting systems and day lighting, efficient building thermal insulation
             (Rizzo, 2006), use of variable-frequency drive heating, ventilation and air
             conditioning (HVAC) equipment that allow both a significant reduction of energy
             consumption and the performance optimization of appliances such as pumps and
             fans, based on the current building requirements.
           .
             Use of green energy sources (i.e. introduction of solar and photovoltaic panels,
             use of cogeneration plants, wind turbines and rainwater collection systems).
           .
             Operational strategies, e.g. travel distance optimization, container recycle
             or reuse (Wu and Dunn, 1995), use of energy-efficient material handling
             equipment.

       4.5 Product design and use
       Although product design is normally a “clean” phase, it contributes significantly to the
       overall product environmental impacts. Such criticality is proved by an increasing
       number of contributions dealing with “design for sustainability” (Sherwin, 2004) or
       “design for environment” (Calcott and Walls, 2000; Sroufe et al., 2000; Schvaneveldt,
       2003; Wever et al., 2007). The key objective lies in the achievement of an
       environmentally friendly product design.
          A reduction in the product environmental impact may be achieved not only through
       an appropriate product design, but also a proper use by consumers. In this sense,
       consumers must become more aware of the environmental implications related to the
       products they are using, so that sustainability may be perceived as a value-added
       element for the society, as well as a distinguishing feature for companies.
          Two main areas main be identified addressing the available strategies towards
       sustainable product design and use, namely product design, and packaging design.
       As for product design, possible strategies lie in:
          .
             Reduction of product environmental impact within the supply chain (intended as a
             “closest loop”). For instance, product design may go towards a decrease in the use
             of material/energy, or an easier product break up and recycle at the end of the life
             cycle (i.e. product design for reuse, recycle, recovery of material, component
             parts) (Zsidisin and Hendrick, 1998).
          .
             Reduction of product environmental impact in the consumer use. It is the case of
             low energy-consuming products, or those products designed to avoid or reduce
             the use of hazardous of products (Zsidisin and Hendrick, 1998).
As for the packaging design, it affects both the generated waste and the overall                Benchmarking
environmental efficiency of the whole supply chain (e.g. benefits related to the degree             supply chain
of vehicle utilization due to reduced packaging volumes). In this sense, strategies may
be three-pronged:                                                                                sustainability
   (1) packaging reduction (i.e. decrease in packaging volume and weight, thus to
       reduce the generated waste and increase supply chain efficiency);
                                                                                                          717
   (2) packaging reuse (i.e. design packaging which may be easily reused); and
   (3) packaging recycling (i.e. design packaging which may be easily recycled).

4.6 Environmental performance index
In order to assess the adoption of the proposed sustainable initiatives for each phase j of
the supply chain, an EPI for each company k can be defined as follows:
                                           PN j
                                             i¼1 S k;i; j   · W i; j
                              EPI k; j ¼                               · 100             ð1Þ
                                                   Nj
where:
  .
     Sk,i,j is a Boolean variable equal to 1 if the initiative i is adopted in the phase j by
     company k, 0 otherwise.
  .
     Wi,j is the impact of the initiative i within the supply chain phase j on the overall
     sustainable performance.
  .
     Nj is the total number of initiatives considered within the supply chain phase j.

The value of EPIk,j, as defined, assesses the implementation by companies of the
proposed sustainable initiatives, without considering the intensity in their use. Even if
this latter dimension could represent a valuable information, its evaluation is really
difficult (Schvaneveldt, 2003) and is beyond the scope of the present research.
    After having calculated EPIk,j for each phase j of the supply chain, an overall EPI for
each company k (EPIk) can be simply computed as their average value. This index,
expressed as a percentage, is a measure of the effort made by the considered company
k towards supply chain sustainability.
    The proposed initiatives could have a different impact on the performances actually
obtained towards sustainability (e.g. within the “product design and use” phase
the initiative “easier product break up” could be considered less effective than “designing
low energy-consuming products”). In order to consider this aspect, it is possible to assign
a different weight (Wi,j) to each initiative in the calculation of EPIk. However, assigning
the weights to the different initiatives is not always an easy task (e.g. considering the
outbound supply chain different viewpoints clearly exist about the debate on whether is
more important to improve vehicle utilization or redesign the logistics network).
Additionally, in the literature, there is no unanimity on the value to be attributed to the
different sustainable initiatives. Therefore, hereafter an equal weight for the proposed
initiatives is considered in the calculation of the EPI, while through the case study
analysis (Section 6) the criteria commonly used for priority-setting amongst different
initiatives within the same supply chain phase will be investigated.
    For displaying the EPI results two approaches are proposed, namely: radar chart,
also as known spider chart, and box plots. The first one (i.e. radar chart) is useful to show
BIJ    each company results separately, and is commonly used in benchmarking applications
18,5   having multiple dimensions of performance (Camp, 1995). For instance, it has been
       adopted for evaluating Sony’s environmental performance (Schvaneveldt, 2003) as well
       as Hitachi’s (Burritt and Saka, 2006). Each axis of the radar chart represents the score of
       one of the examined phases. The value displayed on the jth axis indicates the
       corresponding EPIk,j indicator. The centre point indicates a score of 0 (i.e. zero initiatives
718    in place), whereas values within the outer circle indicate a significant adoption level.
           Such diagram allows to easily represent the directions towards which the company
       is operating. The radar chart may help companies perform a benchmarking with their
       competitors, by comparing their average adoption level for each axis (EPIk). Otherwise,
       it can be also used for benchmarking the adoption level of a single company along
       different time frames. In such latter case, the company performance along different
       years may be represented.
           However, if the aim is to compare a large number of companies, the radar chart
       tends to offer a less clear representation; in such context the box plot tends to offer a better
       readability. This representation, developed in statistics for quality control
       (Montgomery, 2009), has been increasingly used in logistics and supply chain
       management. The bottoms and tops of each “box” are the 25th and 75th percentiles of the
       EPIk,j, respectively. The distances between the tops and bottoms are the interquartile
       ranges. The line in the middle of each box is the sample median. If the median is not
       centered in the box, it shows sample skewness. The features of this plot allow for an
       investigation both within each phase of the supply chain and among them. In fact, it is
       possible to find out which phase of the supply chain is at the forefront in the
       implementation of initiatives towards more sustainable supply chains, and to analyse
       the variability in the company behaviour within the same phase.

       5. Application of the framework
       Based on the proposed framework, the sustainability effort level has been examined for
       a set of ten companies (Tables IV and V).
          As above observed, results may be analysed for each company or at an aggregate
       level. As for the analysis for each company, Figure 1 shows the case of Coca-Cola HBC
       using a radar diagram. Company results in terms of EPIk,j have been plotted, as well as
       the mean value for the examined set of ten companies (EPIj). Results attest that for three
       out of five phases the adoption level of sustainable initiatives is equal or above 50%.
       Comparing Coca-Cola HBC with the others, the adoption level is higher, or at least
       aligned, to the mean value. Specifically, the company sensitiveness to sustainability
       issues within the outbound supply chain phase is considerably higher than the
       mean value.
          The radar chart representation is generally not suitable for aggregate analysis.
       Therefore, we used the box-plot representation to compare the overall results (Figure 2).
          On the basis of the results shown in Figure 2, we can provide a first answer to RQ1:
          RQ1. Which phase(s) within the supply chain is at the forefront in the development
                of more sustainable supply chains.
          .
            The majority of companies have adopted sustainable initiatives to strengthen
            brand image or differentiate their product, confirming the evidence of the extant
            literature. As for the “product design and use” phase, the sample median is equal
Company
Supply chain phase             Initiative                                             A   B   C   D    E    F     G      H       I        J

Inbound supply chain           Suppliers’ requirement to have an environmental        x                     x
                               certification
                               Eco-labelled product purchase                                          x     x
                               Adoption of environmental criteria into the supplier   x   x   x   x   x     x                    x
                               assessment system
                               Environmental collaboration with suppliers             x   x   x   x   x     x            x       x
Production                     Energy: introduction of an energy manager                  x   x                   x
                               Energy: choice of green electric power suppliers       x   x   x                                  x
                               Energy: use of cogeneration plants                     x       x             x                             x
                               Energy: energy efficiency improvement                   x   x   x   x         x            x       x        x
                               Energy: adoption of cleaner technology                 x   x       x                              x        x
                               Fuel: district heating system                              x                                               x
                               Water: increase water system efficiency                 x   x   x   x         x            x       x        x
                               Water: waste water treatment                               x   x   x               x      x                x
                               Water: process optimization                            x   x   x             x            x                x
                               Material: reuse of materials                                   x   x                                       x
                               Material: process optimization                             x   x   x         x     x              x        x
                               CO2 capture and storage
                               Reduction of hydrofluorocarbons (HFC) and                       x   x                      x       x        x
                               perfluorocarbons (PFC)
                               Use of CO2 refrigeration systems
                               Treatment and control of post-combustion emissions
                               Use of alternative fuels (e.g. cleaner fuels)              x   x             x                    x        x
                               Treatment and recycle of hazardous wastes                  x   x   x               x                       x
                               Process optimization                                   x   x   x   x               x      x       x        x
                               Implementation of waste-to-energy process                  x   x                                  x
                               Waste reduction, reuse and recycling approaches            x   x   x         x     x      x                x
                                                                                                                                     ´
Notes: A ¼ Coca-Cola HBC; B ¼ Electrolux; C ¼ Fiat Group; D ¼ Henkel; E ¼ Ikea; F ¼ Kimberly Clark; G ¼ Levi Strauss & Co.; H ¼ Nestle;
I ¼ Pirelli; J ¼ Tenaris; x ¼ initiative adopted by company k
Source: Company environmental reporting
                                                                                                                              sustainability
                                                                                                                             Benchmarking




  for inbound supply chain
   environmental initiatives
           of the identified
    Adoption by companies
                                                                                                                               supply chain




     and production phases
                                                                                                                   719




                Table IV.
BIJ
                                                                                                                                     18,5


                                                                                                                           720




  Table V.




  and use phases
  of the identified



  and product design
  chain, warehousing,
  for outbound supply
  Adoption by companies

  environmental initiatives
                                                                                                                 Company
Supply chain phase            Initiative                                                         A   B   C   D    E    F    G    H   I   J

Outbound supply chain         Vehicle technological innovation (e.g. cleaner trucks)             x       x       x               x
                              Vehicle maintenance and disposal                                   x
                              Use of alternative fuels (e.g. cleaner fuels)                                      x               x
                              Carrier selection                                                      x   x   x              x    x
                              Driver skill improvement                                           x               x          x    x
                              Combined use of road and rail transportation                       x   x   x   x   x               x
                              Combined use of road and sea transportation                                x       x
                              Combined use of road and inland navigation
                              Shipment consolidation                                             x               x               x
                              Balancing backhaul movements                                                                       x
                              Increase of the vehicle utilization degree                         x   x   x       x    x          x
                              Logistics network redesign                                                 x                       x
                              Travel distance optimization                                       x           x              x
Warehousing                   Attention to construction materials
                              Use of energy-efficient lighting systems and day lighting           x   x           x
                              Efficient building thermal insulation                                               x
                              Use of variable-frequency drive HVAC
                              Introduction of solar and photovoltaic panels                                      x               x
                              Use of cogeneration plants
                              Use of wind turbines
                              Use of rainwater collection systems
                              Travel distance optimization                                           x
                              Container recycle or reuse
                              Use of energy-efficient material handling equipment
Product design and use        Decrease in the use of material/energy                             x   x   x   x   x    x          x   x   x
                              Easier product break up and recycle at the end of the life cycle   x   x   x   x   x                   x   x
                              Low energy-consuming products                                      x   x   x   x   x               x   x
                              Design to avoid or reduce the use of hazardous products                x   x   x   x                   x
                              Packaging reduction                                                x   x   x   x   x    x     x    x       x
                              Packaging reuse                                                            x   x                   x       x
                              Packaging recycling                                                            x              x    x       x
                                                                                                                                     ´
Notes: A ¼ Coca-Cola HBC; B ¼ Electrolux; C ¼ Fiat Group; D ¼ Henkel; E ¼ Ikea; F ¼ Kimberly Clark; G ¼ Levi Strauss & Co.; H ¼ Nestle;
I ¼ Pirelli; J ¼ Tenaris; x ¼ initiative adopted by company k
Source: Company environmental reporting
Inbound supply chain                                        Benchmarking
                                                   75%                                               supply chain
                                                                                                    sustainability

    Product design
                                                                        Production                                 721
          and use 57%
                                                     35%
                                                                                  50%
                                          9%
                                                                                  Coca-Cola HBC
                                                                                  Benchmark
                                                                                                               Figure 1.
                                                              58%                                             Radar chart
                                                                                                  of sustainability efforts
                                                                Outbound supply                        for Coca-Cola HBC
                      Warehousing
                                                                chain



                 1

                0.9

                0.8

                0.7

                0.6
       Values




                0.5

                0.4

                0.3

                0.2

                0.1
                                                                                                               Figure 2.
                 0                                                                                Company sustainability
                                                                                                    effort for each phase
                      Inbound supply   Production Outbound supply Warehousing Product design         of the supply chain
                          chain                        chain                     and use


    to 71 per cent. This value, besides being higher than for the other phases, coincides
    with the 75th percentile. Furthermore, the value of the 25th percentile is the
    highest, thus demonstrating a significant adoption level of such sustainable
    initiatives for all the examined companies.
.
    Most of companies have concentrated their effort on the inbound supply chain (the
    sample median is equal to 50 per cent), or on the production phase (median equal to
    40 per cent). As far as the inbound supply chain is regarded, the reasons
    underpinning this choice could be related to the ease in the implementation: green
    purchasing initiatives in fact do not require any internal re-organization but only
BIJ           the introduction of environmental criteria into suppliers’ selection and
18,5          assessment. Considering the production phase, it must be remarked that it is
              the most internally focused for the company, allowing companies to gather
              reliable information to support sustainable initiatives and directly observe the
              benefits of them.
          .
              The initiatives applied in outbound supply chain and warehousing are
722           quite limited, up to values equal to zero for warehousing in nearly every case.
              Specifically for this latter phase, the median is equal to 0 and corresponds to the
              25th percentile. Only one case has been observed with a remarkable adoption level
              (i.e. Ikea). Conversely, as for the outbound phase the median value (equal to
              23 per cent) is higher than for warehousing, although lower than for the other
              phases.

       It is difficult to investigate the reasons underpinning a different level of adoption of the
       sustainable initiatives by individual companies. In some cases, the results of the
       analysis can be related to the industry in which the company operates. As an example,
       being Ikea a retailer, no sustainable initiatives for the production phase have been
       detected. As for Tenaris, the inbound supply chain phase is the most neglected since it
       is probably difficult to find “green” suppliers of raw materials for the production of
       tubes. In other cases, however, it is difficult to explain, with the available data and
       information, the adoption of the sustainable initiatives by companies. For example, it is
       a counter-intuitive finding that Tenaris does not adopt any initiative in warehousing
       and outbound SC phases, according to the examined CER.
           Going back to the aims of the present paper, to answer RQ2:
          RQ2. What are the initiatives currently undertaken by companies in the supply
               chain sustainability arena?
       we consider the implementation of sustainable initiatives within each phase of the
       supply chain. The following remarks may be pointed out:
          .
            As a general result, a significant variability in terms of adoption level, partially
            due to the sample size.
          .
            Only two cases have been detected, i.e. with reference to inbound supply chain
            (Kimberly Clark) and product design and use (Henkel), with a pervasive adoption
            of all initiatives considered within the framework. This implies that companies
            have been generally focusing their attention on a sub-set of initiatives rather than
            encompassing all those available.
          .
            Outbound supply chain and inbound supply chain present the highest variability
            in terms of adoption level. As for outbound supply chain, results range from
            8 per cent (25th percentile) and 54 per cent (75th percentile), with a difference
            equal to 46 per cent between the two. Regards inbound supply chain, the
            25th percentile is equal to 25 per cent and the 75th percentile equals 75 per cent
            (difference equal to 50 per cent).
          .
            The initiatives being used by most of companies (i.e. initiatives being
            implemented by at least 80 per cent of them) are: environmental collaboration
            with suppliers, initiatives improving energy efficiency, process optimization,
            decrease in the use of material, packaging reduction.
Overall, the analysis has confirmed the validity of the proposed framework for                 Benchmarking
benchmarking the sustainability initiatives towards which companies have started to             supply chain
show their attention. It has also revealed the companies choose a sub-set of the
sustainable initiatives to be implemented rather than adopt all of them. At present,           sustainability
the method to be used for priority setting (i.e. initiatives with high environmental impact
versus low implementation costs) is not clear yet. Finally, although the great impact of
transportation process on supply chain sustainability (Roth and Kaberger, 2002), the                    723
initiatives applied in this sense are not as widespread as it would be expected.

6. Case study analysis
Among the ten companies examined within the study, three have been selected
                                         ´
(i.e. Coca-Cola HBC, Electrolux and Nestle) for additional in-depth interviews. The main
aim was to investigate the hurdles to the implementation of sustainable initiatives, as
well as the criteria commonly used for priority-setting amongst different initiatives
within the same supply chain phase. The analysis was mainly focused on the supply
chain phases in which the adoption of initiatives towards sustainability is quite limited
(i.e. outbound supply chain and warehousing) and it refers to the Italian context only.
    Within- and across-case analysis are, respectively, performed as follows. For each
case, the distribution network is presented, as well as the environmental initiatives in
place, the performance measurement system being used, and the foremost hurdles from
implementation.

6.1 Coca-Cola HBC
Coca-Cola HBC Italia started operations in Italy in 1995 and operates eight bottling
plants across the country, serving approximately 118,000 customers. Coca-Cola
produces, sells and distributes a wide range of beverages, including mineral water.
   All beverages produced in Italian plants are mainly sold within the country.
The distribution is organized as follows: from the factory warehouses the products are
directly delivered to large customers or to one of the five distribution centres of the
country. From here, the goods can be delivered to customers, directly or through
a network of transit points. Since production plants are highly specialized, there is an
inter-plant flow of products in order to ensure the complete product range at the factory
warehouses. The distribution network, with the only exception of factory warehouses,
is outsourced to third parties.
   As shown in Figure 1, many of the identified initiatives towards a sustainable
supply chain are implemented.
   Considering the supply chain phase product design and packaging, the company
aims to reduce the amount of material used for packaging and to support packaging
lightweighting, using bottles, cans and secondary unit loads characterized by reduced
weight and volume. This led to a better vehicle utilization, a reduction in the
purchasing cost of materials and a reduction in generated wastes (over 100 tonnes of
PET and 1,800 tonnes of cardboard in 2009 over the previous year).
   As far as warehousing is regarded, the implemented initiatives are focused on factory
warehouses, since they are directly managed by the company. The rationalization
of the industrial lighting, through the adoption of automated systems, is planned
to be implemented in the next years. This initiative is embedded in the more
BIJ    general energy saving programme, that has already ensured significant economic and
18,5   environmental benefits.
          Other initiatives regard the outbound supply chain phase, aimed to reduce the
       environmental impact of distribution and transportation. Through the improvement of
       drivers’ skills, the use of cleaner trucks (e4 and e5) and a better vehicle utilization the
       company wants to conserve fuel and reduce emissions. Furthermore, supplies and
724    finished goods are transported by rail wherever possible.
          The company measures and reports its sustainability performance. For example, the
       carbon footprint (total and per litre of product sold) is continuously monitored.
       Considering the emissions from fleet and transportation, the performance is reviewed
       with data monthly gathered from 3PLs, since the distribution is outsourced. It is
       noteworthy to mention that, consistently with the transport rate used, the carbon
       footprint is not calculated for backhauls. Also, the planning department, that ensures that
       the most efficient routes are taken, does not consider this part of the distribution network.
          The company’s perception of the cost impact of the above-described environmental
       sustainable initiatives is quite positive: the improvements achieved through product
       and packaging design, the energy saving programme and the initiatives towards the
       reduction of the carbon footprint are both economic and environmental. The only
       exception is represented by the use of rail transportation that, although ensuring
       a better environmental performance, is in Italy often disadvantageous from a cost
       perspective.

       6.2 Electrolux
       Electrolux is a global leader in household appliances and appliances for professional
       use. Its operations are organized in three core businesses: major appliances, floor care
       appliances and professional products.
          Since many years, Electrolux Group has been committed to research for its
       products and processes better operational performance as well as environmental impact
       minimization. The group has been carrying out a worldwide environmental programme,
       called “Green spirit”, which aims to reduce energy, water and other resources
       consumption as well as CO2 emissions. The programme involves all activities/units
       along the supply chain of all business sectors. Managing logistics efficiently is for the
       company of utmost importance (De Toni and Zamolo, 2005). The distribution network is
       organized and managed by Electrolux Logistics Italy, a group entity acting as a
       third-party logistics provider serving customers both within and outside of the
       Electrolux Group.
          The Italian logistics network consists of four plants, with factory warehouses from
       which large customers are served by means of direct shipments. Smaller customers’
       orders are fulfilled from central distribution centres through a network of transit
       points. The products sold within the Italian country are partly produced abroad and
       the foreign plant is responsible for their distribution to Italian warehouses. Since 2000,
       Electrolux Logistics Italy is certified ISO 14001. To this extent, it is worth to mention
       the recent introduction of audits to logistics partners, to monitor vehicle maintenance
       and disposal, use of alternative fuels, and driver skill improvement.
          With regard to product design and packaging, an initiative was implemented in
       2007 with the aim to reduce the packaging volume, enabling a better vehicle utilization
       (an improvement in saturation of 30 per cent in certain vehicle types was achieved).
As far as warehousing is regarded, the implemented initiatives are focused on factory       Benchmarking
warehouses, since they are directly managed by Electrolux. Besides the rationalization            supply chain
of the industrial lighting, low-energy consumption forklift trucks are used.
    Great attention is paid to optimize the outbound supply chain performance, both by           sustainability
increasing the vehicle fill rate and by the planning of backhauls, trying to reduce
empty running.
    Furthermore, the company is building environmental criteria into carrier selection                    725
and monitoring vehicle emissions. The carriers’ environmental management system is
checked through periodical audits while yearly target to increase the highest truck
Euro categories is set by the company. Notwithstanding the increasing awareness
regarding this issue, it is challenging for the suppliers to fulfil the requirement as it
results in significant investments in their fleet.
    Also, this company measures and reports its sustainability performance.
For example, the carbon footprint (total and per km travelled) is automatically
calculated and continuously monitored for each transport mode, measuring both direct
and indirect emissions (according to a LCA approach). The Euro category of each truck
is registered in the IT system at its arrival at the warehouse. The calculation of the
carbon footprint is somewhat hampered by the inability of the company to have full
visibility on the transportation process. Therefore, while assessing the supply chain
carbon footprint, outsource operations can only be assessed by estimates.
    The company’s perception of the cost impact of the environmental sustainable
initiatives is positive in case of initiatives under the direct responsibility of Electrolux.
Conversely, this perception becomes unknown when there is no full visibility on the
process and the resources needed for the implementation of sustainable initiatives and
the related benefits are shared with other companies.

           `
6.3 Nestle Waters
      `                            `
Nestle Waters is one of the Nestle divisions operating in Italy, and is focussed on the
production and distribution of water, soft drinks, aperitifs and digestives.
This business unit has its own physical distribution network, which is almost
                                                                              `
entirely managed by an external provider, owned for 51 per cent by Nestle Waters.
    The logistics network is composed of 12 plants, all of them with a factory warehouse
from which large customers are directly served. The complete product range is present
at the nine central warehouses, from which products can be delivered to the customers,
directly or through a network of 30 wholesalers. The goods produced in Italian plants are
sold within the country and abroad. However, this latter flow is out of the scope of the
                         `
present research. Nestle Waters Italia does not purchase finished goods from foreign
plants. The flows of products from production plants to central warehouses
or wholesalers’ warehouses are managed by the logistics service provider, which
organize more than 180,000 trips per year.
    Reducing the weight of packaging and the use of secondary packaging constitutes a
priority area for the company. Furthermore, they are exploring new packaging
solutions that could reduce the environmental impacts even more in the future.
    Initiatives related to the warehousing supply chain phase are not implemented.
Conversely, great attention has been paid to the transportation phase.
    The company tries to use alternative transport modes wherever possible: rail
transportation is currently used for north-south shipments or, sometimes, for product
BIJ    deliveries to central warehouses. For its high adoption of the rail transportation mode,
             ´                                                               ´
       Nestle is one of the best performers within the Italian context. Nestle is participating in
18,5   tests of new engines, new fuels, driver training sessions in order to reduce fuel
       consumption. In this direction, the company is also requiring drivers to use fuel
       additives for modern diesel engines (e.g. AdBlue). The fleet for full truck load (FTL)
       transportation has been renewed in recent years and today most of the trucks used are
726    e5. Moreover, new ways of loading trucks to maximize loading capacity are under
       examination: the company is currently involved in a pilot project on the introduction of
       high volume-carrying capacity vehicles, as already done in other European countries.
       Increasing the capacity of trucks can allow the company to consolidate loads, achieving
       greater vehicle fill and cutting trucks-kms. Another strategic direction regards the
       development of multi-spring brands to bring production sites closer to areas of
       consumption, thereby reducing distances travelled and road traffic. This solution would
       ensure a better performance from an environmental point of view that has to be balanced
       with a possible negative impact on costs, mainly due to a lower level of efficiency
       achievable in production plants.
          The group monitors the performances trough a multi-criteria environmental
       evaluation that includes water consumption, greenhouse gas emissions and the use of
       energy from non-renewable resources. Once again the lack of a full visibility on local
       distribution prevents from an accurate calculation of the carbon footprint generated by
       the transportation process.
          The company’s perception of the cost impact of the environmental
       sustainable initiatives is positive, with the only exception of rail transportation, still
       disadvantageous in Italy from an economic point of view. This perception becomes
       negative in case of initiatives that entail a logistics network redesign.


       6.4 Cross case analysis
       The examined cases, although limited in number, provide some interesting insights.
           As for warehousing, a low responsiveness has been generally observed. The reason
       is twofold. On the one hand, there is often a lack of awareness in terms of warehousing
       cost visibility (e.g. energy consumption), as warehouses often belong to third parties
       or are located within a production plant (with a consequent lack of disaggregated data).
       On the other hand, in case of companies adopting a carbon footprint computation
       system, warehousing seems to be the phase with the lowest environmental impact.
       It should be noticed that the examined sample does not present environmentally
       critical (i.e. high energy consuming) products, such as frozen goods.
           The adoption of sustainable initiatives dealing with transportation activities
       strongly depends on the level of visibility on the outbound supply chain. The three
       considered companies use both FTL for deliveries to large customers or to other facilities
       within the network and local distribution for small-sized deliveries. They benefit from a
       complete visibility on the process and thus monitor the environmental impact of FTL
       transportation (i.e. carbon footprint). On the opposite, local distribution seems to be
       under-monitored, due to the fact that trucks normally belong to 3PLs, and therefore
       simultaneously distribute goods of multiple companies. This complexity may be
       extended to less-than-truck load (LTL) transportation, where forwarders are expected to
       collect and concurrently handle products of multiple companies.
From this viewpoint, a first new research stream may be identified towards an                  Benchmarking
effective sustainability of transportation activities. Indeed, sustainable solutions are           supply chain
often hampered by the inability of the companies to have full visibility on the process
and to assess their environmental and economic benefit, since the transportation service           sustainability
is performed by an external provider who consolidates on a single truck the shipments of
different customers. Furthermore, the single company, not being the owner of the trucks
in most cases, is not willing to invest in renewing the fleet of its logistics service provider             727
in order to reduce their carbon dioxide emissions. Therefore, while examining the supply
chain carbon footprint, the company do not include the effects of LTL transportation
activities, due to the complexity of isolating their related impact.
    A second new research stream may be identified, lying in the need for developing a
reporting system assessing the environmental impact of 3PL activities. This may allow
their customers to achieve a higher awareness of the generated environmental impact.
To date, to the best of authors’ knowledge, this aspect seems to be still
under-represented.
    Lastly and closely interconnected with the issue regarding the system boundaries to
be considered for quantifying supply chain sustainability, it should be noticed that the
majority of companies do not consider backhauls within the carbon footprint analysis.
    As regard to RQ3:
   RQ3. The criteria commonly used for priority-setting amongst different initiatives
        within the same supply chain phase.
managers have declared that “green” initiatives have been initially adopted that were
simultaneously leading to cost reduction. All of the examined companies have
implemented initiatives dealing with packaging (i.e. weight and volume decrease), thus
to obtain a better vehicle utilisation and a reduction in the purchasing cost.
    Great attention has been paid to transportation planning procedures, thus to gain
both improvements in vehicle utilisation and decrease in travel distances. On the
opposite, a lower pervasiveness has been detected in the adoption of 3PL selection
initiatives. Companies are currently monitoring vehicle pollution ranking, but no cases
have been identified looking for cleaner trucks only, possibly because of potential
transportation cost increase.
    As for the more “radical” initiatives (e.g. supply chain network redesign), the
trade-off between economic and environmental impact appears to be more significant.
To this extent, developing tools to support managers in the selection of the proper
sustainable initiatives seems to be a key aspect, together with the adoption of
environmental measurement systems.


7. Conclusions
Supply chain sustainability has recently gained an increasing attention in the supply
chain context both from the practitioners’ perspective and as a research area. In the
present paper, a framework was developed, to address the increasing companies’ need
for analysing the available environmental alternatives and quantify the related
sustainable efforts. In particular, through a literature review, the initiatives towards
supply chain sustainability were identified and an EPI to measure the adoption
by companies of these initiatives was proposed.
BIJ        The framework was applied to ten companies, by examining their CER. Three of
18,5   them were the subject of further in-depth interviews to provide additional insight into
       the level of understanding and awareness of sustainability issues within the
       companies.
           The paper offers a two-pronged contribution: on the one hand, it provides an answer
       to the three research questions; on the other hand, it offers a starting point for company
728    benchmarking in terms of supply chain sustainability initiatives and their adoption
       level.
           Regard RQ1 (i.e. which phase within the supply chain is at the forefront in the
       development of more sustainable supply chains), a significant attention has been
       detected on product/packaging design, whereas initiatives addressing warehousing
       and outbound supply chain seem to be less represented.
           As for RQ2 (i.e. which initiatives are currently undertaken by companies to build a
       sustainable supply chain) results show a significant variability in terms of adoption
       level. Specifically, companies are gradually implementing more sustainable supply
       chains, thus selecting the initiatives to be progressively implemented among those
       available.
           Finally, regard RQ3 (i.e. criteria commonly used for priority-setting
       amongst different initiatives within the same supply chain phase), companies have
       declared that “green” initiatives have been initially adopted that were simultaneously
       leading to cost reduction. However, results also highlight that initiatives have been
       initially implemented whose application and benefits could be fully monitored by
       the company itself. This has been chiefly experienced for the outbound supply chain
       (i.e. transportation) phase, which is one of the most critical phases from the
       environmental viewpoint.
           The results presented provide both practical and academics implications. First, with
       reference to supply chain managers, what has emerged is the importance of a supply
       chain viewpoint to look at environmental sustainability issues. Therefore, the need has
       been pointed out for measuring the impact in terms of the whole supply chain, rather
       than focussing on product families. In this way, companies would benefit from the
       adoption of the examined sustainable initiatives. Second, it should be noticed that
       the adoption process of sustainable initiatives is usually a step-by-step procedure.
       As such, starting from the adoption of initiatives impacting on both an economic and
       an environmental level, it is possible to sensitize companies in terms of environmental
       issues, thus progressively developing a cultural background. Indeed, after the initial
       phase, it will be possible to extend the adoption also to those initiatives whose balance
       between benefits and costs is less clear. Third, the present study has provided a
       complete list of initiatives towards supply chain sustainability, so that managers may
       be aware of the potential actions to take for each supply chain phase.
           From the academic viewpoint, the paper confirms the importance of shifting the
       viewpoint from the mere LCA analysis also to the entire supply chain, as suggested by
       recent studies. Therefore, it seems important to further deepen the motivations to
       adoption by extending the sample considered for the analysis.
           Finally, the outcome of the present study opens two streams for future research: first,
       to include also the effects of transports on consolidation of shipments of more than one
       company within the carbon footprint analysis, and, second, to develop a reporting
       system assessing the environmental impact of 3PL activities. Future research may
go towards the deepening of these aspects. Furthermore, delving deeper in the                        Benchmarking
computation of the proposed EPI in order to assess the adoption of the sustainable                     supply chain
initiatives and the intensity in their use as well, could contribute to the body of
knowledge and provide valuable information for companies.                                             sustainability
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Benchmarking supply chain sustainability
Benchmarking supply chain sustainability

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Benchmarking supply chain sustainability

  • 1. The current issue and full text archive of this journal is available at www.emeraldinsight.com/1463-5771.htm Benchmarking Benchmarking supply chain supply chain sustainability: insights from sustainability a field study 705 Claudia Colicchia Logistics Research Centre, Carlo Cattaneo University – LIUC, Castellanza, Italy, and Marco Melacini and Sara Perotti Department of Management, Economics and Industrial Engineering, Politecnico di Milano, Milano, Italy Abstract Purpose – Given the relevance of supply chain sustainability, the aim of the present paper is threefold: first, to investigate the strategies currently undertaken by companies in the supply chain sustainability arena, and, second, to find out which phase of the supply chain is at the forefront in the implementation of initiatives towards more sustainable supply chains. Finally, the criteria commonly used for priority-setting amongst different initiatives within the same supply chain phase are identified. Design/methodology/approach – A three-pronged methodology was adopted. First, a framework was developed to identify the initiatives towards supply chain sustainability. Second, the framework was applied to a set of multinational companies by examining their environmental reporting, thus to assess the adoption of each initiative. Third, a further in-depth investigation of three companies was finally performed in order to provide additional insights on the obtained results. Findings – The research offers a benchmark of primary multinational companies with respect to the supply chain sustainability initiatives and their level of adoption. Research limitations/implications – The examined set of companies, although representative (i.e. the analysed companies operate in industries in which the environmental concern is particularly critical), is limited. However, the present paper contributes to the knowledge on supply chain sustainability and captures variations in theory, paving the way for new research. Practical implications – The paper provides an instrument to evaluate and compare companies in terms of supply chain sustainability and highlights the main challenges that companies have to confront. Originality/value – The originality of the paper lies in the adoption of a supply chain perspective to investigate sustainable initiatives. Keywords Sustainability, Environment, Benchmarking, Supply chain management, Green logistics Paper type Research paper 1. Introduction Supply chain sustainability has been more and more in focus during the last years, both among the organizations (Hendrickson et al., 2006; Mahler, 2007) and as a research topic ¨ (Seuring and Muller, 2008). Originally, many companies have viewed sustainability Benchmarking: An International initiatives as mandatory and driven by regulation (Melacini et al., 2010) but more recent Journal Vol. 18 No. 5, 2011 literature would suggest that voluntary environmental programmes are also introduced pp. 705-732 by organizations as possible alternatives for gaining or maintaining a competitive q Emerald Group Publishing Limited 1463-5771 advantage (Sarkis, 2003). DOI 10.1108/14635771111166839
  • 2. BIJ According to the existing literature, the need for analysing environmental 18,5 alternatives and quantifying the sustainable performances of a company is more and more vital (Sarkis, 2003; Veleva et al., 2001). Dealing with the sustainability quantification, a key issue regards the system boundaries to be considered (Finkbeiner, 2009), i.e. analysing the single company or the supply chain as a whole (Schmidt and Schwegler, 2008), focusing only on direct impact of internal processes or also on 706 indirect impact created at the supplier level (Koplin et al., 2007). Traditionally, a major line of research about supply chain sustainability regards ¨ reverse logistics (Seuring and Muller, 2008), defined from an environmental perspective as the return of recyclable or reusable products and materials into the forward supply chain (Sarkis, 2003). In this field, the main focus is on logistics network design with the aim to optimize the closed-loop manufacturing for product recovery, reuse and recycling of materials (Quariguasi et al., 2009). Still, there is little existing literature that addresses sustainability of the “direct” flows of goods by using a supply chain view (Linton et al., 2007). In this sense, contributions on life cycle assessment (LCA) for single products or product families can be considered as the only examples that adopt the broader perspective (Lai et al., 2008). However, LCA studies are very time consuming and very costly (McKinnon, 2010). According to Schmidt and Schwegler (2008), such analyses can only be carried out for products particularly relevant from a strategic or environmental point of view, avoiding situations in which the LCAs of all products are noted and updated. Many authors are exploring environmental initiatives within each major phase of the supply chain. In fact, much of the research is focused predominantly on one functional area only (Sarkis, 1999), addressing specific aspects such as product design for environment (Turner and Houston, 2009) or energy efficiency and greenhouse gas emissions (Hendrickson et al., 2006). To the best of our knowledge, the study by Rao and Holt (2005) is the only contribution that identifies the initiatives for greening the different phases of the supply chain. The present paper aims to fill this void, investigating the current adoption by companies of environmentally sustainable initiatives from a supply chain perspective, i.e. considering all the phases of supply chain management. The remainder of the paper is organized as follows. The purpose and research questions are outlined in Section 2, while the methodology of the present research is described in Section 3. After the description of the proposed framework for environmentally sustainable initiatives (Section 4), the analysis of the environmental reporting of ten multinational companies follows (Section 5). The case studies are presented in Section 6 and the paper then discusses the results, provides insights on the key elements driving the adoption of sustainable programmes by companies, and concludes with implications for research and management (Section 7). 2. Purpose and research questions The literature review has revealed the increasing interest that the research community has progressively shown towards the subject of supply chain sustainability. Such rising attention may be observed also from the practitioners’ viewpoint, since companies have started to experience pressure from a variety of stakeholders to implement new initiatives towards sustainable supply chains.
  • 3. Based on this scenario, the aim of the present paper is threefold: first, to find out Benchmarking which phase within the supply chain is at the forefront in the development of more supply chain sustainable supply chains (Research Question 1), and, second, to investigate the initiatives currently undertaken by companies in the supply chain sustainability arena sustainability (Research Question 2). Finally, the criteria commonly used for priority-setting amongst different initiatives within the same supply chain phase are identified (Research Question 3). 707 3. Methodology In order to achieve the research objectives, an in-depth review of previous literature on this topic was initially performed. The three dimensions of sustainability, i.e. social, economic and environmental (Carter and Rogers, 2008) were explored. Of them, only the environmental dimension was specifically taken into account for the purposes of the present study. In order to address the emerged literature void, a supply chain perspective, that encompasses all the phases of supply chain management, was adopted within the analysis. Based on these premises, the following three-pronged methodology was used. First, a framework was developed to identify the initiatives towards supply chain sustainability. Second, the framework was applied to a set of companies by examining their company environmental reporting (CER), thus to assess the adoption level of each initiative. Third, a further in-depth investigation of three companies was finally performed. The framework was built on the earlier study by Rao and Holt (2005) and further expanded based on a comprehensive review of the existing literature. Two main steps were detailed: S1. Identification of a set of environmental initiatives for each phase of the supply chain. S2. Identification and computation of an environmental performance index (EPI) for each phase of the supply chain to benchmark the company environmental performances. In order to address the first aforementioned step of the framework (S1), building upon previous literature (Linton et al., 2007; Rao and Holt, 2005) five different phases of the supply chain were taken into account, namely: (1) inbound supply chain (green procurement); (2) production (“internal” supply chain); (3) outbound supply chain; (4) warehousing; and (5) product design and use. For each of the above-mentioned phases, a detailed list of initiatives that may be undertaken to enhance environmental sustainability was prepared based on the literature review. Reverse logistics was excluded from the analysis, since it is a very narrow aspect of sustainability, already studied in detail in the extant literature. The possible solutions and requirements of the reverse logistics channel may
  • 4. BIJ considerably vary depending on the organization, industry and product type (Sarkis, 18,5 2003). For this reason, we considered it beyond the scope of the present research. As for S2, an EPI for each phase was computed in order to measure the overall effort currently undertaken by companies to foster the sustainability of their supply chain. This allows a comparative analysis for benchmarking the sustainability initiatives in place for each company within each phase of the supply chain. 708 The framework was then applied to a set of ten large multinational companies (Coca-Cola HBC, Electrolux, Henkel, Ikea, Fiat Group, Kimberly Clark, Levi Strauss ` & Co, Nestle, Pirelli and Tenaris). The companies, whose features are illustrated in Table I, were selected based on the following criteria: . large companies, which are more inclined to adopt green initiatives (Vachon and Klassen, 2007); . multinational companies with the headquarter, or at least a branch, in Italy; . companies operating in industries in which the environmental concern is particularly critical; and . listed companies that communicate to their stakeholders their environmental strategy and the related obtained performances. For each of them, the CER available on the internet site of the company was examined to understand the current environmental initiatives they are adopting within each phase of the supply chain. The analysis of public sustainability reports is already present in the extant literature on this topic (Schneider et al., 2010). The main aim is to provide some insights into the level of understanding and awareness of sustainability issues within the companies reviewed, without claiming to link the obtained performances with the related investment (Veleva et al., 2003; Roth and Kaberger, 2002). Starting from the results obtained from applying the framework, a sub-set of three companies was finally selected for further in-depth interviews. Those companies were chosen for a more detailed analysis as they were presenting a significant Number of Publication Publication year production year of the first of the examined Turnover (Italy Industry plants in environmental environmental Company 2009) (million) sector Italy report report Coca-Cola HBC 1,228 FMCG – 8 2002 2008 beverage Electrolux 1,026 Electronics 5 1995 2008 Henkel 900 FMCG 2 2001 2009 Ikea 1,382 Retail 0 2005 2008 Fiat Group 12,726 Automotive 64 2004 2009 Kimberly Clark 282 FMCG 2 2004 2009 Levi Strauss & Co. 89 Fashion 0 n.a. 2007 Nestle´ 1,548 FMCG 12 2006 2009 Pirelli 500 Automotive 4 2005 2008 Table I. – tyres Features of the Tenaris n.a. Steel 5 n.a. 2009 examined companies industry
  • 5. environmental sensibility, also due to the considerable interest that consumers had in their Benchmarking sustainable initiatives. Specifically, two companies operate in the beverage industry supply chain ´ (i.e. Coca-Cola HBC and Nestle), and one operates in the electronics industry ´ (i.e. Electrolux). In particular, as for Nestle, the Waters division was specifically examined. sustainability Companies were asked to discuss the obtained results and share ideas on the inhibitors that prevent them from pursuing major change programmes. The interviewees were supply chain managers and/or environment managers, 709 working in Italy. Interviews normally lasted between 3 and 4 hours (plus a further check for data validation), and were completed in the September-December 2009 time frame. The interviews were audio-taped and supported by a questionnaire composed of two macro-sections, respectively, dealing with: (1) company general information, including logistics and transportation network; and (2) initiatives in place towards supply chain environmental sustainability, including performance measurement indicators being adopted and overall perceived impact on CO2 emissions. 4. Framework for assessing supply chain sustainability In this section, we present the framework to identify and assess the initiatives towards supply chain sustainability. A brief description of the initiatives that can be used to enhance environmental sustainability within each of the above-mentioned supply chain phases (i.e. inbound supply chain, production, outbound supply chain, warehousing and product design and use) is initially provided (from Sections 4.1 to 4.5). The identified initiatives were synthesized in Tables II and III. Then in Section 4.6, we present the EPI to benchmark company sustainability in the supply chain context. 4.1 Inbound supply chain The traditional view of purchasing as a tactical function has changed profoundly in the last years. Globalisation has allowed a deep variety of goods and services to become available anywhere in the world and it also facilitated offshore outsourcing to low-cost countries. Therefore, the purchasing function is becoming increasingly critical for the competitiveness of the firm and its impact on the environmental performance of the company, through the purchase of materials or selection of suppliers, could be significantly relevant (Sarkis, 2003). From the inbound perspective, greening the supply chain comprises initiatives towards a better management of inbound logistics as well as green purchasing strategies. However, it should be noticed that the initiatives related to the transportation phase may also be applied in the outbound supply chain, with the only difference that the outbound logistics is more critical for stricter service-level requirements to be respected (Wu and Dunn, 1995). Thus, its management towards an enhanced environmental sustainability is more difficult. Furthermore, green purchasing strategies represent a large part of the inbound function in response to environmental concern (Rao and Holt, 2005). For these reasons, we decided to analyse within the inbound supply chain only the initiatives related to green purchasing, while referring to the outbound phase for a thorough analysis of environmental initiatives in logistics. The “green purchasing” can be defined as the process of formally introducing and integrating environmental issues and concerns into the purchasing process, seeking to acquire goods and services characterised by a low environmental impact,
  • 6. BIJ Supply 18,5 chain phase Approach Initiative Main references Inbound Green Suppliers’ requirement to have an Bowen et al. (2001), Chen (2005), supply purchasing environmental certification Christensen et al. (2008), 710 chain Eco-labelled product purchase Darnall et al. (2008), Handfield Adoption of environmental criteria et al. (2002), Hervani et al. (2005), into the supplier assessment Matthews (2003), Rao and Holt system (2005), Rex and Baumann (2006) Environmental collaboration with and Vachon and Klassen (2008) suppliers Production Reduction of Energy: introduction of an energy Florida and Davison (2001), input resources manager Hilliard (2006), King and Lenox Energy: choice of green electric (2001) and Veleva and power suppliers Ellenbecker (2001) Energy: use of cogeneration plants Energy: energy efficiency improvement Energy: adoption of cleaner technology Fuel: district heating system Water: increase water system efficiency Water: waste water treatment Water: process optimization Material: reuse of materials Material: process optimization Reduction of CO2 capture and storage McKinnon et al. (2010), wastes and Reduction of hydrofluorocarbons Rothenberg et al. (2005) and hazardous (HFC) and perfluorocarbons (PFC) Turner and Houston (2009) emissions Use of CO2 refrigeration systems Treatment and control of post- combustion emissions Use of alternative fuels (e.g. cleaner fuels) Treatment and recycle of hazardous wastes Table II. Process optimization Sustainable initiatives Implementation of waste-to-energy within inbound process supply chain and Waste reduction, reuse and production phases recycling approaches i.e. products environmentally friendly in nature and produced using environmentally friendly processes (Handfield et al., 2002; Rao and Holt, 2005). The initiatives to minimize environmental impact in inbound supply chain, according to the “green purchasing” approach, can be summarised as follows: . Suppliers’ requirement to have an environmental certification, e.g. ISO 14001, EMAS. For example, once certified, the ISO 14001 label indicates that the supplier has implemented a management system that documents the organization’s
  • 7. Supply chain phase Approach Initiative Main references Outbound supply Vehicle optimization Vehicle technological innovation (e.g. McKinnon (2010), Wu and Dunn (1995), chain cleaner trucks) Langley and Capgemini (2008) and Vehicle maintenance and disposal Finkbeiner (2009) Use of alternative fuels (e.g. cleaner fuels) Carrier selection Driver skill improvement Selection of green transportation modes Combined use of road and rail Vannieuwenhuyse et al. (2003) and Wu transportation and Dunn (1995) Combined use of road and sea transportation Combined use of road and inland navigation Logistics optimization Shipment consolidation Aronsson and Brodin (2006), Langley and Balancing backhaul movements Capgemini (2008), McKinnon (2000), Increase of the vehicle utilization degree Murphy (1994), Murphy and Poist (2000), Logistics network redesign Van Hoek (1999) and Wu and Dunn (1995) Travel distance optimization Warehousing Green building practices Attention to construction materials Rizzo (2006) Use of energy-efficient lighting systems and day lighting Efficient building thermal insulation Use of variable-frequency drive HVAC Use of green energy sources Introduction of solar and photovoltaic Rizzo (2006) panels Use of cogeneration plants Use of wind turbines Use of rainwater collection systems (continued) sustainability Benchmarking and product design chain, warehousing, Sustainable initiatives supply chain and use phases within outbound supply Table III. 711
  • 8. BIJ 18,5 712 Table III. Supply chain phase Approach Initiative Main references Operational strategies Travel distance optimization Wu and Dunn (1995) Container recycle or reuse Use of energy-efficient material handling equipment Product design and Reduction of product impact within the Decrease in the use of material/energy Calcott and Walls (2000), Schvaneveldt use supply chain Easier product break up and recycle at the (2003), Sherwin (2004), Sroufe et al. (2000), Reduction of product impact in the end of the life cycle Wever et al. (2007), Wu and Dunn (1995) consumer use Low energy-consuming products and Zsidisin and Hendrick (1998) Reduction of packaging impact Design to avoid or reduce the use of hazardous products Packaging reduction Packaging reuse Packaging recycling
  • 9. environmental aspects and impacts, and identifies a process of continuous Benchmarking improvement (Chen, 2005; Darnall et al., 2008; Matthews, 2003). supply chain . Eco-labelled product purchase. Eco-labels allow buying companies to choose sustainability products with a low environmental impact. Beyond mandatory eco-labels, a supplier can use voluntary eco-labelling systems (e.g. green lights, green label) as tools to improve its market share by communicating the environmental information of products (Rex and Baumann, 2007). 713 . Adoption of environmental criteria into the supplier assessment system. This initiative represents the extension of the supplier assessment process aimed at incorporating environmental considerations into these activities (Bowen et al., 2001; Handfield et al., 2002). The company establishes the required environmental performances of suppliers and monitors them through techniques such as vendor rating. The required green performances could vary depending on the context under consideration (Hervani et al., 2005). . Environmental collaboration with suppliers. Beyond the assessment of the environmental suppliers’ performances, this initiative introduces more proactive measures, such as involving the suppliers in the product design process and/or in plans to reduce the environmental impact associated with material flows in the supply chain (Chen, 2005; Christensen et al., 2008; Vachon and Klassen, 2008). The challenge is to create the conditions in which collaborative working becomes possible. The underlying principle is information sharing and the willingness to create partnerships. As pointed out by Rao and Holt (2005) often this initiative is merely operationalised by holding awareness seminars for suppliers, bringing together suppliers to share problems, informing suppliers about the benefits of cleaner production and technologies, arranging for funds to help suppliers to purchase equipment for sustainability improvement. 4.2 Production The sustainable production, considering the sole environmental dimension of sustainability, can be defined as “the creation of goods and services using processes and systems that are non-polluting, conserving of energy and natural resources” (Veleva et al., 2001). There are a number of contributions addressing the environmental impact of the manufacturing phase. The proposed approaches to greening the production process can be summarised into the following categories: . Reduction of input resources, that is implementation of actions aimed at reducing utilisation of input resources and, consequently, the wastes of materials and energy during the production process. In this sense, lean production practices (King and Lenox, 2001) and total quality management (Florida and Davison, 2001) can lead to improved environmental performances. . Reduction of wastes and hazardous emissions to human beings and/or environment (e.g. solid and liquid wastes, air emissions, noise). The first category includes initiatives towards reduction of energy consumption, materials, fresh water and fuel utilisation (Veleva and Ellenbecker, 2001). In this sense, sustainable production can be considered as the application of an environmental
  • 10. BIJ strategy applied to production process to increase the eco-efficiency of the process itself, 18,5 by minimising the input resources needed to obtain the same output. These solutions may lead to improvements both from an environmental and an economic point of view and for this reason they are called eco-efficient (Tsoulfas and Pappis, 2006). Practices toward the improvement of eco-efficiency can significantly vary for different processes and industries. In Table I, the generic term “process optimization” refers to 714 this kind of possible environmental initiatives. Other examples of initiatives aimed at minimising the input resources can be: introduction of an energy manager, choice of green electric power suppliers, use of cogeneration plants, energy efficiency improvement. Finally, the integration of environmental protection consideration into production technologies is broadly known as “cleaner technology” (Hilliard, 2006). Approaches towards the reduction of wastes and hazardous emissions should consider different elements: hydrofluorocarbons and perfluorocarbons, nitrous oxides, sulphur oxides, solvents, acids, arsenic, mercury, benzene, solid wastes generated from the production process and carbon dioxide (CO2) (Rothenberg et al., 2005; McKinnon et al., 2010). Once again it is difficult to define specific initiatives towards the reduction of emissions, since they depend strictly on the process under consideration. The key issues present in the literature are waste management and the greenhouse gas emissions. Waste management falls within the broad category of reverse logistics, through the adoption of reduction, reuse and recycling approaches (Turner and Houston, 2009). Greenhouse gas emissions are usually reported in carbon dioxide equivalents. Furthermore, the literature is mainly concentrated on CO2 emissions since it is well acknowledged by researches that, in the past few decades, the CO2 emission from human activities has significantly increased, and, consequently, the problem of global warming has become an important issue. Many countries are setting out targets to limit the CO2 emission in different industries. A measure of the total amount of CO2 emitted either directly or indirectly is provided by the carbon footprint (Wiedmann et al., 2006; Wiedmann and Minx, 2008; Matthews et al., 2008). According to some authors, the analysis of CO2 emissions can be misleading, since “the information contained in a carbon footprint varies depending on how it was calculated and how much responsibility the entity being ‘footprinted’ is willing to take on” (Matthews et al., 2008). Although assessing the mere carbon footprint of activities and processes can be reductive, since it can be in conflict with other environmental indicators (e.g. recycling paper should be stopped, because compared to virgin paper with a carbon footprint close to “zero”, it comes with a higher burden-unless renewable energy is used for the processes necessary, many efforts are under way in this direction (Finkbeiner, 2009)). As it will be explained in detail in the following sections, the analysis of carbon footprint regards, besides the production process, the transportation phase as well. Furthermore, the total carbon emissions are not just the direct emissions due to the manufacturing processes of the company but should consider also the indirect emission, arising from the consumption of energy. These indirect emissions can be controlled through the improvement of energy efficiency and low-carbon energy supply (i.e. reduction of input resources). Other initiatives can be used to achieve savings of direct emissions, depending on the process under consideration and the fuel type used.
  • 11. 4.3 Outbound supply chain Benchmarking Outbound supply chain (also known as physical distribution) is one of the major sources supply chain of environmental problems (European Commission, 2001). The most critical element is related to CO2 emissions during the transportation. The key role of the carbon footprint sustainability is even attested by Wal-Mart green supply chain plan. According to Wal-Mart, the global supply chain footprint is much larger than its operational footprint and presents more “impactful” opportunities to reduce emissions (Berman, 2010). 715 Possible approaches towards the reduction of the carbon footprint during the physical distribution may be identified as follows: (1) Vehicle optimization, by means of: . vehicle technological innovation, i.e. energy efficiency, reduction of air emissions and fuel use, vehicle aerodynamics (McKinnon, 2010); . vehicle maintenance and disposal (Wu and Dunn, 1995); . use of alternative fuels (Langley and Capgemini, 2008) (e.g. first- and second-generation bio-fuels, pressurized natural gas, and, as a long-term strategy, more advanced solutions such as hydrogen fuel cells); . carrier selection (i.e. in case of logistics outsourcing, including vehicle environmental impacts, such as air emissions, among the carrier selection drivers); and . driver skill improvement (e.g. training courses). (2) Selection of green transportation modes, such as the combined use of road and either rail, sea transportation or inland navigation (Wu and Dunn, 1995; Vannieuwenhuyse et al., 2003). (3) Logistics optimization, aiming to reduce travel distances by means of: . shipment consolidation (Aronsson and Brodin, 2006; Langley and Capgemini, 2008); . balancing backhaul movements (Wu and Dunn, 1995); . increase of the vehicle utilization degree (Wu and Dunn, 1995; McKinnon, 2000); and . logistics network redesign (Murphy, 1994; Van Hoek, 1999; Murphy and Poist, 2000). Travel distance optimization is promoted by the implementation of a good information system (McIntyre et al., 1998). A further indirect transportation improvement may be achieved through product design (Van Hoek, 1999), aiming to reduce packaging weight and volume (Section 4.5). The presence of tax restrictions or fees for the most pollutant vehicles (Greene and Wegener, 1997; Himanen et al., 2005) have not been considered among the strategies towards CO2 emission reduction, since the present study adopts a “private” (i.e. company) viewpoint. Other possible strategies related to company car fleets – although noteworthy – have not been taken into account for the purposes of the analysis, since the focus of the present paper is on goods.
  • 12. BIJ 4.4 Warehousing 18,5 The environmental impact of warehouses is primarily connected to energy consumption (Andriansyah et al., 2009) and – as an indirect effect – to the CO2 emitted for energy production. Indeed, a number of activities or procedures performed within a warehouse, such as air conditioning or heating, material handling operations, lightening, require electrical energy to operate. 716 In the literature, very few papers may be found that specifically address the issue of energy consumption within warehouses (Rizzo, 2006). Overall, possible approaches towards the achievement of sustainable warehousing may be summarized as follows: . Green building practices, i.e. attention to construction materials (e.g. use of recycled concrete, steel, asphalt and other materials), use of energy-efficient lighting systems and day lighting, efficient building thermal insulation (Rizzo, 2006), use of variable-frequency drive heating, ventilation and air conditioning (HVAC) equipment that allow both a significant reduction of energy consumption and the performance optimization of appliances such as pumps and fans, based on the current building requirements. . Use of green energy sources (i.e. introduction of solar and photovoltaic panels, use of cogeneration plants, wind turbines and rainwater collection systems). . Operational strategies, e.g. travel distance optimization, container recycle or reuse (Wu and Dunn, 1995), use of energy-efficient material handling equipment. 4.5 Product design and use Although product design is normally a “clean” phase, it contributes significantly to the overall product environmental impacts. Such criticality is proved by an increasing number of contributions dealing with “design for sustainability” (Sherwin, 2004) or “design for environment” (Calcott and Walls, 2000; Sroufe et al., 2000; Schvaneveldt, 2003; Wever et al., 2007). The key objective lies in the achievement of an environmentally friendly product design. A reduction in the product environmental impact may be achieved not only through an appropriate product design, but also a proper use by consumers. In this sense, consumers must become more aware of the environmental implications related to the products they are using, so that sustainability may be perceived as a value-added element for the society, as well as a distinguishing feature for companies. Two main areas main be identified addressing the available strategies towards sustainable product design and use, namely product design, and packaging design. As for product design, possible strategies lie in: . Reduction of product environmental impact within the supply chain (intended as a “closest loop”). For instance, product design may go towards a decrease in the use of material/energy, or an easier product break up and recycle at the end of the life cycle (i.e. product design for reuse, recycle, recovery of material, component parts) (Zsidisin and Hendrick, 1998). . Reduction of product environmental impact in the consumer use. It is the case of low energy-consuming products, or those products designed to avoid or reduce the use of hazardous of products (Zsidisin and Hendrick, 1998).
  • 13. As for the packaging design, it affects both the generated waste and the overall Benchmarking environmental efficiency of the whole supply chain (e.g. benefits related to the degree supply chain of vehicle utilization due to reduced packaging volumes). In this sense, strategies may be three-pronged: sustainability (1) packaging reduction (i.e. decrease in packaging volume and weight, thus to reduce the generated waste and increase supply chain efficiency); 717 (2) packaging reuse (i.e. design packaging which may be easily reused); and (3) packaging recycling (i.e. design packaging which may be easily recycled). 4.6 Environmental performance index In order to assess the adoption of the proposed sustainable initiatives for each phase j of the supply chain, an EPI for each company k can be defined as follows: PN j i¼1 S k;i; j · W i; j EPI k; j ¼ · 100 ð1Þ Nj where: . Sk,i,j is a Boolean variable equal to 1 if the initiative i is adopted in the phase j by company k, 0 otherwise. . Wi,j is the impact of the initiative i within the supply chain phase j on the overall sustainable performance. . Nj is the total number of initiatives considered within the supply chain phase j. The value of EPIk,j, as defined, assesses the implementation by companies of the proposed sustainable initiatives, without considering the intensity in their use. Even if this latter dimension could represent a valuable information, its evaluation is really difficult (Schvaneveldt, 2003) and is beyond the scope of the present research. After having calculated EPIk,j for each phase j of the supply chain, an overall EPI for each company k (EPIk) can be simply computed as their average value. This index, expressed as a percentage, is a measure of the effort made by the considered company k towards supply chain sustainability. The proposed initiatives could have a different impact on the performances actually obtained towards sustainability (e.g. within the “product design and use” phase the initiative “easier product break up” could be considered less effective than “designing low energy-consuming products”). In order to consider this aspect, it is possible to assign a different weight (Wi,j) to each initiative in the calculation of EPIk. However, assigning the weights to the different initiatives is not always an easy task (e.g. considering the outbound supply chain different viewpoints clearly exist about the debate on whether is more important to improve vehicle utilization or redesign the logistics network). Additionally, in the literature, there is no unanimity on the value to be attributed to the different sustainable initiatives. Therefore, hereafter an equal weight for the proposed initiatives is considered in the calculation of the EPI, while through the case study analysis (Section 6) the criteria commonly used for priority-setting amongst different initiatives within the same supply chain phase will be investigated. For displaying the EPI results two approaches are proposed, namely: radar chart, also as known spider chart, and box plots. The first one (i.e. radar chart) is useful to show
  • 14. BIJ each company results separately, and is commonly used in benchmarking applications 18,5 having multiple dimensions of performance (Camp, 1995). For instance, it has been adopted for evaluating Sony’s environmental performance (Schvaneveldt, 2003) as well as Hitachi’s (Burritt and Saka, 2006). Each axis of the radar chart represents the score of one of the examined phases. The value displayed on the jth axis indicates the corresponding EPIk,j indicator. The centre point indicates a score of 0 (i.e. zero initiatives 718 in place), whereas values within the outer circle indicate a significant adoption level. Such diagram allows to easily represent the directions towards which the company is operating. The radar chart may help companies perform a benchmarking with their competitors, by comparing their average adoption level for each axis (EPIk). Otherwise, it can be also used for benchmarking the adoption level of a single company along different time frames. In such latter case, the company performance along different years may be represented. However, if the aim is to compare a large number of companies, the radar chart tends to offer a less clear representation; in such context the box plot tends to offer a better readability. This representation, developed in statistics for quality control (Montgomery, 2009), has been increasingly used in logistics and supply chain management. The bottoms and tops of each “box” are the 25th and 75th percentiles of the EPIk,j, respectively. The distances between the tops and bottoms are the interquartile ranges. The line in the middle of each box is the sample median. If the median is not centered in the box, it shows sample skewness. The features of this plot allow for an investigation both within each phase of the supply chain and among them. In fact, it is possible to find out which phase of the supply chain is at the forefront in the implementation of initiatives towards more sustainable supply chains, and to analyse the variability in the company behaviour within the same phase. 5. Application of the framework Based on the proposed framework, the sustainability effort level has been examined for a set of ten companies (Tables IV and V). As above observed, results may be analysed for each company or at an aggregate level. As for the analysis for each company, Figure 1 shows the case of Coca-Cola HBC using a radar diagram. Company results in terms of EPIk,j have been plotted, as well as the mean value for the examined set of ten companies (EPIj). Results attest that for three out of five phases the adoption level of sustainable initiatives is equal or above 50%. Comparing Coca-Cola HBC with the others, the adoption level is higher, or at least aligned, to the mean value. Specifically, the company sensitiveness to sustainability issues within the outbound supply chain phase is considerably higher than the mean value. The radar chart representation is generally not suitable for aggregate analysis. Therefore, we used the box-plot representation to compare the overall results (Figure 2). On the basis of the results shown in Figure 2, we can provide a first answer to RQ1: RQ1. Which phase(s) within the supply chain is at the forefront in the development of more sustainable supply chains. . The majority of companies have adopted sustainable initiatives to strengthen brand image or differentiate their product, confirming the evidence of the extant literature. As for the “product design and use” phase, the sample median is equal
  • 15. Company Supply chain phase Initiative A B C D E F G H I J Inbound supply chain Suppliers’ requirement to have an environmental x x certification Eco-labelled product purchase x x Adoption of environmental criteria into the supplier x x x x x x x assessment system Environmental collaboration with suppliers x x x x x x x x Production Energy: introduction of an energy manager x x x Energy: choice of green electric power suppliers x x x x Energy: use of cogeneration plants x x x x Energy: energy efficiency improvement x x x x x x x x Energy: adoption of cleaner technology x x x x x Fuel: district heating system x x Water: increase water system efficiency x x x x x x x x Water: waste water treatment x x x x x x Water: process optimization x x x x x x Material: reuse of materials x x x Material: process optimization x x x x x x x CO2 capture and storage Reduction of hydrofluorocarbons (HFC) and x x x x x perfluorocarbons (PFC) Use of CO2 refrigeration systems Treatment and control of post-combustion emissions Use of alternative fuels (e.g. cleaner fuels) x x x x x Treatment and recycle of hazardous wastes x x x x x Process optimization x x x x x x x x Implementation of waste-to-energy process x x x Waste reduction, reuse and recycling approaches x x x x x x x ´ Notes: A ¼ Coca-Cola HBC; B ¼ Electrolux; C ¼ Fiat Group; D ¼ Henkel; E ¼ Ikea; F ¼ Kimberly Clark; G ¼ Levi Strauss & Co.; H ¼ Nestle; I ¼ Pirelli; J ¼ Tenaris; x ¼ initiative adopted by company k Source: Company environmental reporting sustainability Benchmarking for inbound supply chain environmental initiatives of the identified Adoption by companies supply chain and production phases 719 Table IV.
  • 16. BIJ 18,5 720 Table V. and use phases of the identified and product design chain, warehousing, for outbound supply Adoption by companies environmental initiatives Company Supply chain phase Initiative A B C D E F G H I J Outbound supply chain Vehicle technological innovation (e.g. cleaner trucks) x x x x Vehicle maintenance and disposal x Use of alternative fuels (e.g. cleaner fuels) x x Carrier selection x x x x x Driver skill improvement x x x x Combined use of road and rail transportation x x x x x x Combined use of road and sea transportation x x Combined use of road and inland navigation Shipment consolidation x x x Balancing backhaul movements x Increase of the vehicle utilization degree x x x x x x Logistics network redesign x x Travel distance optimization x x x Warehousing Attention to construction materials Use of energy-efficient lighting systems and day lighting x x x Efficient building thermal insulation x Use of variable-frequency drive HVAC Introduction of solar and photovoltaic panels x x Use of cogeneration plants Use of wind turbines Use of rainwater collection systems Travel distance optimization x Container recycle or reuse Use of energy-efficient material handling equipment Product design and use Decrease in the use of material/energy x x x x x x x x x Easier product break up and recycle at the end of the life cycle x x x x x x x Low energy-consuming products x x x x x x x Design to avoid or reduce the use of hazardous products x x x x x Packaging reduction x x x x x x x x x Packaging reuse x x x x Packaging recycling x x x x ´ Notes: A ¼ Coca-Cola HBC; B ¼ Electrolux; C ¼ Fiat Group; D ¼ Henkel; E ¼ Ikea; F ¼ Kimberly Clark; G ¼ Levi Strauss & Co.; H ¼ Nestle; I ¼ Pirelli; J ¼ Tenaris; x ¼ initiative adopted by company k Source: Company environmental reporting
  • 17. Inbound supply chain Benchmarking 75% supply chain sustainability Product design Production 721 and use 57% 35% 50% 9% Coca-Cola HBC Benchmark Figure 1. 58% Radar chart of sustainability efforts Outbound supply for Coca-Cola HBC Warehousing chain 1 0.9 0.8 0.7 0.6 Values 0.5 0.4 0.3 0.2 0.1 Figure 2. 0 Company sustainability effort for each phase Inbound supply Production Outbound supply Warehousing Product design of the supply chain chain chain and use to 71 per cent. This value, besides being higher than for the other phases, coincides with the 75th percentile. Furthermore, the value of the 25th percentile is the highest, thus demonstrating a significant adoption level of such sustainable initiatives for all the examined companies. . Most of companies have concentrated their effort on the inbound supply chain (the sample median is equal to 50 per cent), or on the production phase (median equal to 40 per cent). As far as the inbound supply chain is regarded, the reasons underpinning this choice could be related to the ease in the implementation: green purchasing initiatives in fact do not require any internal re-organization but only
  • 18. BIJ the introduction of environmental criteria into suppliers’ selection and 18,5 assessment. Considering the production phase, it must be remarked that it is the most internally focused for the company, allowing companies to gather reliable information to support sustainable initiatives and directly observe the benefits of them. . The initiatives applied in outbound supply chain and warehousing are 722 quite limited, up to values equal to zero for warehousing in nearly every case. Specifically for this latter phase, the median is equal to 0 and corresponds to the 25th percentile. Only one case has been observed with a remarkable adoption level (i.e. Ikea). Conversely, as for the outbound phase the median value (equal to 23 per cent) is higher than for warehousing, although lower than for the other phases. It is difficult to investigate the reasons underpinning a different level of adoption of the sustainable initiatives by individual companies. In some cases, the results of the analysis can be related to the industry in which the company operates. As an example, being Ikea a retailer, no sustainable initiatives for the production phase have been detected. As for Tenaris, the inbound supply chain phase is the most neglected since it is probably difficult to find “green” suppliers of raw materials for the production of tubes. In other cases, however, it is difficult to explain, with the available data and information, the adoption of the sustainable initiatives by companies. For example, it is a counter-intuitive finding that Tenaris does not adopt any initiative in warehousing and outbound SC phases, according to the examined CER. Going back to the aims of the present paper, to answer RQ2: RQ2. What are the initiatives currently undertaken by companies in the supply chain sustainability arena? we consider the implementation of sustainable initiatives within each phase of the supply chain. The following remarks may be pointed out: . As a general result, a significant variability in terms of adoption level, partially due to the sample size. . Only two cases have been detected, i.e. with reference to inbound supply chain (Kimberly Clark) and product design and use (Henkel), with a pervasive adoption of all initiatives considered within the framework. This implies that companies have been generally focusing their attention on a sub-set of initiatives rather than encompassing all those available. . Outbound supply chain and inbound supply chain present the highest variability in terms of adoption level. As for outbound supply chain, results range from 8 per cent (25th percentile) and 54 per cent (75th percentile), with a difference equal to 46 per cent between the two. Regards inbound supply chain, the 25th percentile is equal to 25 per cent and the 75th percentile equals 75 per cent (difference equal to 50 per cent). . The initiatives being used by most of companies (i.e. initiatives being implemented by at least 80 per cent of them) are: environmental collaboration with suppliers, initiatives improving energy efficiency, process optimization, decrease in the use of material, packaging reduction.
  • 19. Overall, the analysis has confirmed the validity of the proposed framework for Benchmarking benchmarking the sustainability initiatives towards which companies have started to supply chain show their attention. It has also revealed the companies choose a sub-set of the sustainable initiatives to be implemented rather than adopt all of them. At present, sustainability the method to be used for priority setting (i.e. initiatives with high environmental impact versus low implementation costs) is not clear yet. Finally, although the great impact of transportation process on supply chain sustainability (Roth and Kaberger, 2002), the 723 initiatives applied in this sense are not as widespread as it would be expected. 6. Case study analysis Among the ten companies examined within the study, three have been selected ´ (i.e. Coca-Cola HBC, Electrolux and Nestle) for additional in-depth interviews. The main aim was to investigate the hurdles to the implementation of sustainable initiatives, as well as the criteria commonly used for priority-setting amongst different initiatives within the same supply chain phase. The analysis was mainly focused on the supply chain phases in which the adoption of initiatives towards sustainability is quite limited (i.e. outbound supply chain and warehousing) and it refers to the Italian context only. Within- and across-case analysis are, respectively, performed as follows. For each case, the distribution network is presented, as well as the environmental initiatives in place, the performance measurement system being used, and the foremost hurdles from implementation. 6.1 Coca-Cola HBC Coca-Cola HBC Italia started operations in Italy in 1995 and operates eight bottling plants across the country, serving approximately 118,000 customers. Coca-Cola produces, sells and distributes a wide range of beverages, including mineral water. All beverages produced in Italian plants are mainly sold within the country. The distribution is organized as follows: from the factory warehouses the products are directly delivered to large customers or to one of the five distribution centres of the country. From here, the goods can be delivered to customers, directly or through a network of transit points. Since production plants are highly specialized, there is an inter-plant flow of products in order to ensure the complete product range at the factory warehouses. The distribution network, with the only exception of factory warehouses, is outsourced to third parties. As shown in Figure 1, many of the identified initiatives towards a sustainable supply chain are implemented. Considering the supply chain phase product design and packaging, the company aims to reduce the amount of material used for packaging and to support packaging lightweighting, using bottles, cans and secondary unit loads characterized by reduced weight and volume. This led to a better vehicle utilization, a reduction in the purchasing cost of materials and a reduction in generated wastes (over 100 tonnes of PET and 1,800 tonnes of cardboard in 2009 over the previous year). As far as warehousing is regarded, the implemented initiatives are focused on factory warehouses, since they are directly managed by the company. The rationalization of the industrial lighting, through the adoption of automated systems, is planned to be implemented in the next years. This initiative is embedded in the more
  • 20. BIJ general energy saving programme, that has already ensured significant economic and 18,5 environmental benefits. Other initiatives regard the outbound supply chain phase, aimed to reduce the environmental impact of distribution and transportation. Through the improvement of drivers’ skills, the use of cleaner trucks (e4 and e5) and a better vehicle utilization the company wants to conserve fuel and reduce emissions. Furthermore, supplies and 724 finished goods are transported by rail wherever possible. The company measures and reports its sustainability performance. For example, the carbon footprint (total and per litre of product sold) is continuously monitored. Considering the emissions from fleet and transportation, the performance is reviewed with data monthly gathered from 3PLs, since the distribution is outsourced. It is noteworthy to mention that, consistently with the transport rate used, the carbon footprint is not calculated for backhauls. Also, the planning department, that ensures that the most efficient routes are taken, does not consider this part of the distribution network. The company’s perception of the cost impact of the above-described environmental sustainable initiatives is quite positive: the improvements achieved through product and packaging design, the energy saving programme and the initiatives towards the reduction of the carbon footprint are both economic and environmental. The only exception is represented by the use of rail transportation that, although ensuring a better environmental performance, is in Italy often disadvantageous from a cost perspective. 6.2 Electrolux Electrolux is a global leader in household appliances and appliances for professional use. Its operations are organized in three core businesses: major appliances, floor care appliances and professional products. Since many years, Electrolux Group has been committed to research for its products and processes better operational performance as well as environmental impact minimization. The group has been carrying out a worldwide environmental programme, called “Green spirit”, which aims to reduce energy, water and other resources consumption as well as CO2 emissions. The programme involves all activities/units along the supply chain of all business sectors. Managing logistics efficiently is for the company of utmost importance (De Toni and Zamolo, 2005). The distribution network is organized and managed by Electrolux Logistics Italy, a group entity acting as a third-party logistics provider serving customers both within and outside of the Electrolux Group. The Italian logistics network consists of four plants, with factory warehouses from which large customers are served by means of direct shipments. Smaller customers’ orders are fulfilled from central distribution centres through a network of transit points. The products sold within the Italian country are partly produced abroad and the foreign plant is responsible for their distribution to Italian warehouses. Since 2000, Electrolux Logistics Italy is certified ISO 14001. To this extent, it is worth to mention the recent introduction of audits to logistics partners, to monitor vehicle maintenance and disposal, use of alternative fuels, and driver skill improvement. With regard to product design and packaging, an initiative was implemented in 2007 with the aim to reduce the packaging volume, enabling a better vehicle utilization (an improvement in saturation of 30 per cent in certain vehicle types was achieved).
  • 21. As far as warehousing is regarded, the implemented initiatives are focused on factory Benchmarking warehouses, since they are directly managed by Electrolux. Besides the rationalization supply chain of the industrial lighting, low-energy consumption forklift trucks are used. Great attention is paid to optimize the outbound supply chain performance, both by sustainability increasing the vehicle fill rate and by the planning of backhauls, trying to reduce empty running. Furthermore, the company is building environmental criteria into carrier selection 725 and monitoring vehicle emissions. The carriers’ environmental management system is checked through periodical audits while yearly target to increase the highest truck Euro categories is set by the company. Notwithstanding the increasing awareness regarding this issue, it is challenging for the suppliers to fulfil the requirement as it results in significant investments in their fleet. Also, this company measures and reports its sustainability performance. For example, the carbon footprint (total and per km travelled) is automatically calculated and continuously monitored for each transport mode, measuring both direct and indirect emissions (according to a LCA approach). The Euro category of each truck is registered in the IT system at its arrival at the warehouse. The calculation of the carbon footprint is somewhat hampered by the inability of the company to have full visibility on the transportation process. Therefore, while assessing the supply chain carbon footprint, outsource operations can only be assessed by estimates. The company’s perception of the cost impact of the environmental sustainable initiatives is positive in case of initiatives under the direct responsibility of Electrolux. Conversely, this perception becomes unknown when there is no full visibility on the process and the resources needed for the implementation of sustainable initiatives and the related benefits are shared with other companies. ` 6.3 Nestle Waters ` ` Nestle Waters is one of the Nestle divisions operating in Italy, and is focussed on the production and distribution of water, soft drinks, aperitifs and digestives. This business unit has its own physical distribution network, which is almost ` entirely managed by an external provider, owned for 51 per cent by Nestle Waters. The logistics network is composed of 12 plants, all of them with a factory warehouse from which large customers are directly served. The complete product range is present at the nine central warehouses, from which products can be delivered to the customers, directly or through a network of 30 wholesalers. The goods produced in Italian plants are sold within the country and abroad. However, this latter flow is out of the scope of the ` present research. Nestle Waters Italia does not purchase finished goods from foreign plants. The flows of products from production plants to central warehouses or wholesalers’ warehouses are managed by the logistics service provider, which organize more than 180,000 trips per year. Reducing the weight of packaging and the use of secondary packaging constitutes a priority area for the company. Furthermore, they are exploring new packaging solutions that could reduce the environmental impacts even more in the future. Initiatives related to the warehousing supply chain phase are not implemented. Conversely, great attention has been paid to the transportation phase. The company tries to use alternative transport modes wherever possible: rail transportation is currently used for north-south shipments or, sometimes, for product
  • 22. BIJ deliveries to central warehouses. For its high adoption of the rail transportation mode, ´ ´ Nestle is one of the best performers within the Italian context. Nestle is participating in 18,5 tests of new engines, new fuels, driver training sessions in order to reduce fuel consumption. In this direction, the company is also requiring drivers to use fuel additives for modern diesel engines (e.g. AdBlue). The fleet for full truck load (FTL) transportation has been renewed in recent years and today most of the trucks used are 726 e5. Moreover, new ways of loading trucks to maximize loading capacity are under examination: the company is currently involved in a pilot project on the introduction of high volume-carrying capacity vehicles, as already done in other European countries. Increasing the capacity of trucks can allow the company to consolidate loads, achieving greater vehicle fill and cutting trucks-kms. Another strategic direction regards the development of multi-spring brands to bring production sites closer to areas of consumption, thereby reducing distances travelled and road traffic. This solution would ensure a better performance from an environmental point of view that has to be balanced with a possible negative impact on costs, mainly due to a lower level of efficiency achievable in production plants. The group monitors the performances trough a multi-criteria environmental evaluation that includes water consumption, greenhouse gas emissions and the use of energy from non-renewable resources. Once again the lack of a full visibility on local distribution prevents from an accurate calculation of the carbon footprint generated by the transportation process. The company’s perception of the cost impact of the environmental sustainable initiatives is positive, with the only exception of rail transportation, still disadvantageous in Italy from an economic point of view. This perception becomes negative in case of initiatives that entail a logistics network redesign. 6.4 Cross case analysis The examined cases, although limited in number, provide some interesting insights. As for warehousing, a low responsiveness has been generally observed. The reason is twofold. On the one hand, there is often a lack of awareness in terms of warehousing cost visibility (e.g. energy consumption), as warehouses often belong to third parties or are located within a production plant (with a consequent lack of disaggregated data). On the other hand, in case of companies adopting a carbon footprint computation system, warehousing seems to be the phase with the lowest environmental impact. It should be noticed that the examined sample does not present environmentally critical (i.e. high energy consuming) products, such as frozen goods. The adoption of sustainable initiatives dealing with transportation activities strongly depends on the level of visibility on the outbound supply chain. The three considered companies use both FTL for deliveries to large customers or to other facilities within the network and local distribution for small-sized deliveries. They benefit from a complete visibility on the process and thus monitor the environmental impact of FTL transportation (i.e. carbon footprint). On the opposite, local distribution seems to be under-monitored, due to the fact that trucks normally belong to 3PLs, and therefore simultaneously distribute goods of multiple companies. This complexity may be extended to less-than-truck load (LTL) transportation, where forwarders are expected to collect and concurrently handle products of multiple companies.
  • 23. From this viewpoint, a first new research stream may be identified towards an Benchmarking effective sustainability of transportation activities. Indeed, sustainable solutions are supply chain often hampered by the inability of the companies to have full visibility on the process and to assess their environmental and economic benefit, since the transportation service sustainability is performed by an external provider who consolidates on a single truck the shipments of different customers. Furthermore, the single company, not being the owner of the trucks in most cases, is not willing to invest in renewing the fleet of its logistics service provider 727 in order to reduce their carbon dioxide emissions. Therefore, while examining the supply chain carbon footprint, the company do not include the effects of LTL transportation activities, due to the complexity of isolating their related impact. A second new research stream may be identified, lying in the need for developing a reporting system assessing the environmental impact of 3PL activities. This may allow their customers to achieve a higher awareness of the generated environmental impact. To date, to the best of authors’ knowledge, this aspect seems to be still under-represented. Lastly and closely interconnected with the issue regarding the system boundaries to be considered for quantifying supply chain sustainability, it should be noticed that the majority of companies do not consider backhauls within the carbon footprint analysis. As regard to RQ3: RQ3. The criteria commonly used for priority-setting amongst different initiatives within the same supply chain phase. managers have declared that “green” initiatives have been initially adopted that were simultaneously leading to cost reduction. All of the examined companies have implemented initiatives dealing with packaging (i.e. weight and volume decrease), thus to obtain a better vehicle utilisation and a reduction in the purchasing cost. Great attention has been paid to transportation planning procedures, thus to gain both improvements in vehicle utilisation and decrease in travel distances. On the opposite, a lower pervasiveness has been detected in the adoption of 3PL selection initiatives. Companies are currently monitoring vehicle pollution ranking, but no cases have been identified looking for cleaner trucks only, possibly because of potential transportation cost increase. As for the more “radical” initiatives (e.g. supply chain network redesign), the trade-off between economic and environmental impact appears to be more significant. To this extent, developing tools to support managers in the selection of the proper sustainable initiatives seems to be a key aspect, together with the adoption of environmental measurement systems. 7. Conclusions Supply chain sustainability has recently gained an increasing attention in the supply chain context both from the practitioners’ perspective and as a research area. In the present paper, a framework was developed, to address the increasing companies’ need for analysing the available environmental alternatives and quantify the related sustainable efforts. In particular, through a literature review, the initiatives towards supply chain sustainability were identified and an EPI to measure the adoption by companies of these initiatives was proposed.
  • 24. BIJ The framework was applied to ten companies, by examining their CER. Three of 18,5 them were the subject of further in-depth interviews to provide additional insight into the level of understanding and awareness of sustainability issues within the companies. The paper offers a two-pronged contribution: on the one hand, it provides an answer to the three research questions; on the other hand, it offers a starting point for company 728 benchmarking in terms of supply chain sustainability initiatives and their adoption level. Regard RQ1 (i.e. which phase within the supply chain is at the forefront in the development of more sustainable supply chains), a significant attention has been detected on product/packaging design, whereas initiatives addressing warehousing and outbound supply chain seem to be less represented. As for RQ2 (i.e. which initiatives are currently undertaken by companies to build a sustainable supply chain) results show a significant variability in terms of adoption level. Specifically, companies are gradually implementing more sustainable supply chains, thus selecting the initiatives to be progressively implemented among those available. Finally, regard RQ3 (i.e. criteria commonly used for priority-setting amongst different initiatives within the same supply chain phase), companies have declared that “green” initiatives have been initially adopted that were simultaneously leading to cost reduction. However, results also highlight that initiatives have been initially implemented whose application and benefits could be fully monitored by the company itself. This has been chiefly experienced for the outbound supply chain (i.e. transportation) phase, which is one of the most critical phases from the environmental viewpoint. The results presented provide both practical and academics implications. First, with reference to supply chain managers, what has emerged is the importance of a supply chain viewpoint to look at environmental sustainability issues. Therefore, the need has been pointed out for measuring the impact in terms of the whole supply chain, rather than focussing on product families. In this way, companies would benefit from the adoption of the examined sustainable initiatives. Second, it should be noticed that the adoption process of sustainable initiatives is usually a step-by-step procedure. As such, starting from the adoption of initiatives impacting on both an economic and an environmental level, it is possible to sensitize companies in terms of environmental issues, thus progressively developing a cultural background. Indeed, after the initial phase, it will be possible to extend the adoption also to those initiatives whose balance between benefits and costs is less clear. Third, the present study has provided a complete list of initiatives towards supply chain sustainability, so that managers may be aware of the potential actions to take for each supply chain phase. From the academic viewpoint, the paper confirms the importance of shifting the viewpoint from the mere LCA analysis also to the entire supply chain, as suggested by recent studies. Therefore, it seems important to further deepen the motivations to adoption by extending the sample considered for the analysis. Finally, the outcome of the present study opens two streams for future research: first, to include also the effects of transports on consolidation of shipments of more than one company within the carbon footprint analysis, and, second, to develop a reporting system assessing the environmental impact of 3PL activities. Future research may
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