2. In Partial Fulfillment of the Course
Requirement in PROJECT FEASIBILITY
STUDY (INEN 3222), we will be presenting
our project “The Feasibility of
Manufacturing Paving Bricks from used
Styrofoam and Plastic Bags” which aims to
apply Industrial Engineering techniques
and principles to develop a new
product/service that can be helpful
environmentally and economically.
INTRODUCTION
3. What are Paving Bricks or pavers?
Paving bricks are materials that are
manufactured to be laid flat on the ground.
They are different from the type made to
be used vertically for walls and chimneys
and other construction projects. They can
withstand both hot and cold temperatures,
snow and rain, and foot traffic.
THE PRODUCT
5. Are materials that look like the
natural product but are made from
unnatural material bonded together.
Examples
include, sponge, sponge
rubber, rubber mats, plastics, cork
and various combinations of these
with a binder coating material, such
as asphalt.
SYNTHETICS
6. Recycling
Plastic bag and foamed/expanded
polystyrene, or most commonly known as
Styrofoam, are major sources of waste
disposed in our country especially in Metro
Manila
Average of 2700 tons of these materials
dumped in Payatas everyday
Material properties such as thermo
plasticity which makes it possible to be
melted and formed into a new shape
WHY THESE RAW MATERIALS?
7. Company Name: SYNTHETRIX
MANUFACTURING INCORPORATED
Company Type: PARTNERSHIP
Product: PAVING BRICKS
Owners: LAGUNSAD, Divine E.
MAGTIBAY, Edelyn J.
PACHOCO, Aizel L.
COMPANY OVERVIEW
11. Research and development related to
market needs and wants
Choosing the right channels of
distribution
Analyzing the company's strengths and
competitor's weaknesses to satisfy
customer's needs and wants
TACTICS
14. They have already establish a name and
good reputation in the industry
Their product line and materials
They have some big trusted clients
WHAT MAKES THEM OUR MAJOR
COMPETITORS?
15. PLANT LOCATION:
- Brgy. Kalawaan, Pasig City
- 1000 sq. meters of plant and office area
equipped with water and electric supply
PLANT FACILITIES
- A total of 9 machines: 7 densifiers and 2
plastic shredders
- A total of 22 production related workers
OPERATION AND DEVELOPMENT
16. OPERATION AND DEVELOPMENT
SYNTHETRIX MANUFACTURING INC.
Materials Suppliers
Material Supplier
EPS Foams Payatas Controlled Disposal Facility
Polyethylene Films Payatas Controlled Disposal Facility
Used Oil Hapi 24 Trading
Sand A.A. Alapilde Trucking
Paint Macnell Arci Paints
Plastic Sheets JMP Phils. Packaging Corp.
Corrugated Boards Goldar Ind’l Packaging Corporation
17. MACHINES
DENSIFIER – the main
machine that will be
used to transform
Styrofoam and plastic
bags into compressed
and stronger material.
18. MACHINES
PLASTIC SHREDDER -
This machine is where
the plastic
materials, both the
Styrofoam and plastic
bags are cut into tiny
pieces for easy melting.
19. Process Time
Shredding 105.75 mins
Melting 150 mins
Cooling 70 mins
Stacking 8 mins
Wrapping 1.4 mins
Total Time 397 mins (6.63 hours)
CYCLE TIME
Production Capacity = 3517 bricks 80% production
capacity
20. ORGANIZATIONAL CHART
General
Manager
HR Head
HR Staff
Accounting
Head/Bookk
eeper
Sales/Marketing
Head
Sales/
Marketing
Analyst
Operations
Head/QC
Coordinator
QC
Specialist/
Supervisor
Operators
Technician
and
Mechanical
25. BE Volume
=
Fixed Cost
Unit Selling Price - Variable Cost
= 8,448,399.17
14.71 - 5.51
= 918,305 units to break even
BREAKEVEN ANALYSIS
26. Total Investment 6,000,000.00
Average Annual Profit 2,797,433.93
Payback Period = 2.14
PAYBACK PERIOD
Payback period of approximately 2 years, 1 month
and 21 days