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Optimization of
Global Business Operations

      A Case Study for a
      Telecom Company
Review of Business Performance
Focus Areas                 Findings
• Manufacturing             • Manufacturing not core
• Inventory Control            competency
• Logistics                 • Organization lacked
• Component Cost               discipline for inventory
                               Control
• Forecasting
                            • Needed strategic partners
Goals                          for logistics, not shippers
• Increase Gross Margin     • Design was using too
• Reduce Operating             many unique components
  Expenses                     from too many different
• Better use of Capital &      suppliers.
  Cash                      • Forecasting by Sales was
                               inefficient & wrong
Review led to changes
Solutions                      Result
• Outsource Mfg                • Sold plants to contract mfg
• Partner with 3PL             • Consolidate warehouses
• Implement virtual            • Outsource logistics, partner
  fulfillment and visibility     w/ 3PL, integrate suppliers
  across global supply chain   • Reduce unique
• Collaborate on designs         components, reduce
  with select suppliers, end     suppliers
  silo design process          • Forecast moves from Sales
• Develop forecast tool          to Supply Chain
  based on Supply Chain        • Moved to build-to-order
                                 from build-to-stock
                                 inventory model
Operational Efficiency
45.0                                                                                                                          8.0

                                       7.5                   41.8
40.0
                                                             6.9                                                              7.0

                                                                                        36.8
35.0
                                                                                                                              6.0
                                                                                                  33.1
                                                                                                                      32.1
                         5.6           31.3
30.0

                                                                                                                      4.9     5.0
                                                                                        4.6
25.0

                                                                                                                              4.0
                                                                                                  3.8
20.0

                                                                                                                              3.0
15.0      15.3

                         12.6
                                                                                                                              2.0
10.0

          1.3
                                                                                                                              1.0
 5.0
                 Integrated Business Solution                      Tactical ERP Project               Strategic Initiatives
 0.0                                                                                                                          0.0
       2001           2002          2003                 2004                        2005      2006                2007

                                              Gross Margin         Inventory Turns
Critical Issue: Reactive Problem Management
  Spreadsheets          E-Mail        • Lack of end-to-end visibility:
                                        from order entry to final delivery
                                      • Reactive, partly manual, error-
                                        prone order fulfillment process
                                      • Difficulty managing the end-of-
                                        quarter process
                                      • Information Flow Through .XLS,
           Phone     Fax
                                        e-Mail, Phone & Fax
                                      • Missing, old and inaccurate
                      Multiple SAP      supply chain data
 Access Databases     Instances &
                        Modules       • No visibility to exceptions:
                                        labor-intensive mitigation
                                      • Multiple points of process
                                        failure
                                      • Material availability issues
                                        negatively impact delivery
                                        performance
      We know what we have
We don’t know of what we don’t have
Optimization of Inventory
                           Q4-01     Q4-02     Q4-03    Q4-04


Total Inventory
                           $3,646M   $1,363M   $632M    $822M
($5.1B in Q4-00)
Inventory Turns              1.3       5.6      7.5      6.9
Finished Goods Inventory
                           $1,693M   $711M     $465M    $604M
($2.8B in Q4-00)



      End to end visibility and streamlined warehousing
     operations allowed Client to move towards a virtual
fulfillment model by consolidating warehouses and enable
just-in-time deliveries from their suppliers, helping to lower
                  overall inventory in hand.
Improved Margins
                                 Q4-01        Q4-02         Q4-03        Q4-04


Manufacturing Budget              $1.9B        $435M       ~$150M       ~$150M

                                90% in High 70% in Low 85% in Low 90% in Low
Circuit Pack Manufacture
                               Cost Regions Cost Regions Cost Regions Cost Regions

Employees (127,000 in Q4-00)      77,000       47,000       34,500       31,800


Deferred Revenue                 $1,473M       $682M        $507M        $593M

Gross Margin                      15.3%        12.6%        31,3%        41.8%

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A Case Study for a Global Supply Chain Solution

  • 1. Optimization of Global Business Operations A Case Study for a Telecom Company
  • 2. Review of Business Performance Focus Areas Findings • Manufacturing • Manufacturing not core • Inventory Control competency • Logistics • Organization lacked • Component Cost discipline for inventory Control • Forecasting • Needed strategic partners Goals for logistics, not shippers • Increase Gross Margin • Design was using too • Reduce Operating many unique components Expenses from too many different • Better use of Capital & suppliers. Cash • Forecasting by Sales was inefficient & wrong
  • 3. Review led to changes Solutions Result • Outsource Mfg • Sold plants to contract mfg • Partner with 3PL • Consolidate warehouses • Implement virtual • Outsource logistics, partner fulfillment and visibility w/ 3PL, integrate suppliers across global supply chain • Reduce unique • Collaborate on designs components, reduce with select suppliers, end suppliers silo design process • Forecast moves from Sales • Develop forecast tool to Supply Chain based on Supply Chain • Moved to build-to-order from build-to-stock inventory model
  • 4. Operational Efficiency 45.0 8.0 7.5 41.8 40.0 6.9 7.0 36.8 35.0 6.0 33.1 32.1 5.6 31.3 30.0 4.9 5.0 4.6 25.0 4.0 3.8 20.0 3.0 15.0 15.3 12.6 2.0 10.0 1.3 1.0 5.0 Integrated Business Solution Tactical ERP Project Strategic Initiatives 0.0 0.0 2001 2002 2003 2004 2005 2006 2007 Gross Margin Inventory Turns
  • 5. Critical Issue: Reactive Problem Management Spreadsheets E-Mail • Lack of end-to-end visibility: from order entry to final delivery • Reactive, partly manual, error- prone order fulfillment process • Difficulty managing the end-of- quarter process • Information Flow Through .XLS, Phone Fax e-Mail, Phone & Fax • Missing, old and inaccurate Multiple SAP supply chain data Access Databases Instances & Modules • No visibility to exceptions: labor-intensive mitigation • Multiple points of process failure • Material availability issues negatively impact delivery performance We know what we have We don’t know of what we don’t have
  • 6. Optimization of Inventory Q4-01 Q4-02 Q4-03 Q4-04 Total Inventory $3,646M $1,363M $632M $822M ($5.1B in Q4-00) Inventory Turns 1.3 5.6 7.5 6.9 Finished Goods Inventory $1,693M $711M $465M $604M ($2.8B in Q4-00) End to end visibility and streamlined warehousing operations allowed Client to move towards a virtual fulfillment model by consolidating warehouses and enable just-in-time deliveries from their suppliers, helping to lower overall inventory in hand.
  • 7. Improved Margins Q4-01 Q4-02 Q4-03 Q4-04 Manufacturing Budget $1.9B $435M ~$150M ~$150M 90% in High 70% in Low 85% in Low 90% in Low Circuit Pack Manufacture Cost Regions Cost Regions Cost Regions Cost Regions Employees (127,000 in Q4-00) 77,000 47,000 34,500 31,800 Deferred Revenue $1,473M $682M $507M $593M Gross Margin 15.3% 12.6% 31,3% 41.8%