2. Review of Business Performance
Focus Areas Findings
• Manufacturing • Manufacturing not core
• Inventory Control competency
• Logistics • Organization lacked
• Component Cost discipline for inventory
Control
• Forecasting
• Needed strategic partners
Goals for logistics, not shippers
• Increase Gross Margin • Design was using too
• Reduce Operating many unique components
Expenses from too many different
• Better use of Capital & suppliers.
Cash • Forecasting by Sales was
inefficient & wrong
3. Review led to changes
Solutions Result
• Outsource Mfg • Sold plants to contract mfg
• Partner with 3PL • Consolidate warehouses
• Implement virtual • Outsource logistics, partner
fulfillment and visibility w/ 3PL, integrate suppliers
across global supply chain • Reduce unique
• Collaborate on designs components, reduce
with select suppliers, end suppliers
silo design process • Forecast moves from Sales
• Develop forecast tool to Supply Chain
based on Supply Chain • Moved to build-to-order
from build-to-stock
inventory model
5. Critical Issue: Reactive Problem Management
Spreadsheets E-Mail • Lack of end-to-end visibility:
from order entry to final delivery
• Reactive, partly manual, error-
prone order fulfillment process
• Difficulty managing the end-of-
quarter process
• Information Flow Through .XLS,
Phone Fax
e-Mail, Phone & Fax
• Missing, old and inaccurate
Multiple SAP supply chain data
Access Databases Instances &
Modules • No visibility to exceptions:
labor-intensive mitigation
• Multiple points of process
failure
• Material availability issues
negatively impact delivery
performance
We know what we have
We don’t know of what we don’t have
6. Optimization of Inventory
Q4-01 Q4-02 Q4-03 Q4-04
Total Inventory
$3,646M $1,363M $632M $822M
($5.1B in Q4-00)
Inventory Turns 1.3 5.6 7.5 6.9
Finished Goods Inventory
$1,693M $711M $465M $604M
($2.8B in Q4-00)
End to end visibility and streamlined warehousing
operations allowed Client to move towards a virtual
fulfillment model by consolidating warehouses and enable
just-in-time deliveries from their suppliers, helping to lower
overall inventory in hand.
7. Improved Margins
Q4-01 Q4-02 Q4-03 Q4-04
Manufacturing Budget $1.9B $435M ~$150M ~$150M
90% in High 70% in Low 85% in Low 90% in Low
Circuit Pack Manufacture
Cost Regions Cost Regions Cost Regions Cost Regions
Employees (127,000 in Q4-00) 77,000 47,000 34,500 31,800
Deferred Revenue $1,473M $682M $507M $593M
Gross Margin 15.3% 12.6% 31,3% 41.8%