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Figure 1: Terraced Walls No Reinforcement Required
H2
D
H1
Terraces
In some cases it is preferable to terrace a site rather than construct a single wall as this allows for garden beds and stairs between
levels to be incorporated into the landscape design. Although terracing improves the look of the landscape, it is important to consider
the pressure of the upper wall on the lower wall. The distance between the walls must be greater than 1.5 times the height of the lower
wall to ensure the top terrace does not apply loads to the lower wall. This does not take into account global stability issues which need
to be considered.
Terraced hillsides may require engineering assistance. Contact your C&M Representative for more information.
Allan Block is the ultimate concrete masonry retaining wall system in Australia. The superior colour range and
versatile nature of the various components allows designers, architects and engineers to specify with confidence.
The aesthetic finish of Allan Block compliments the entire range of C&M paving, architectural masonry and other
retaining wall systems for a total design solution in projects of any scale.
Allan Block walls require no structural foundation and lock together without pins, clips or mortar. The front lip
creates a built-in setback and the hollow core makes them easy to handle, easy to stack and promotes built-in
drainage. With a diverse range of colours, sizes, components and a choice of both standard and pitched face
finishes, and available in five natural colours, the scope to create stunning walls is limitless.
ALLAN BLOCK THREE OATMEAL
ALLAN BLOCK STONES BONDI BLEND ALLAN BLOCK THREE SUNSTONE
H2<H1
D>1.5H
Whether you select gentle curves or classic straight lines,
the Allan Block will satisfy every architectural design.
Curved and serpentine
walls are easy to build and
accent natural landscape forms.
To build external curves, remove one or both block wings as you lay the blocks. Consider how tight
or gentle you want the curves to be and choose the block or combination of blocks that are best suited
for your wall layout. Outside curves are achieved by knocking the lugs off the back of the block.
Concave and convex curves can be easily built using the Allan Block system. For setback walls a slight coning will occur
on curved walls. Design curved walls so the radius at the top of the wall is at least 1.2m. Refer to table 1 to find the minimum
recommended radius at the wall base while maintaining a 1.2m radius at the top of the wall.
Angles
Angles require precise cutting and therefore soft curves are more frequently
incorporated into designs.
Helpful Hints
Try to build away from corners and avoid small block cuts at the corners.
Soft corners are easier to build than angles.
Figure 3: Removing Wing from Back of Block
Try to maintain at least 75mm of the block length offset on the lower block as you build
curves. Perfect “running bond” is not necessary with Allan Block.
Curves, Serpentines & Angles
Inside Curve
Outside Curve
Setback
3˚ 1.43m 1.52m 1.6m 1.7m
1.2m 1.8m 2.4m 3.0m
Wall Height
6˚ 1.55m 1.66m 1.8m 1.9m
12˚
Use this chart to find the minimum recommended radius at base of wall.
Table 1: AB Radius Chart
1.67m 1.8m 2.0m 2.1m
Figure 2: Angle Curve v Soft Curve
Figure 3: Remove wings for Outside Curves
ALLAN BLOCK THREE OATMEAL ALLAN BLOCK AUSSIE BONDI BLEND ALLAN BLOCK AUSSIE BONDI BLEND
When building corners start from the corners and build away. Always avoid small cut blocks at the corners.
Internal Corners
Internal corners are constructed using standard Allan Block units. Remove part of the front lip with a chisel or saw and overlap
for a strong interlock as detailed in fig 4.
External Corners
External corners are easily constructed using Allan Block corner units. Each course of cornerstones should alternate between
a left and right hand corner unit. Corner units must be ordered as left and right hand units otherwise a straight 50/50 split will be delivered.
Note: Colour variation may occur between the corner units and face units due to the manufacturing process.
Steps
Many variations of step designs are possible. Step layout for rise and tread needs to be calculated with consideration to the stair
tread that best suits your application. Steps can be designed with flowing curves or with right angles. The simplest step designs
are built using curves and save time as no cutting of blocks are required. Allan Block’s patented front lip provides a built-in edging
that works well with the matching capping units, C&M pavers, poured concrete, crushed rock or mulches. Ensure the step treads
are secured in place for safe use.
Corners
Figure 4: Internal Corners
Figure 5: External Corner Corner Units
Remove lip
Remove lip
Tread
Rise
Rise
Tread
ALLAN BLOCK THREE OATMEAL
ALLAN BLOCK STONES SUNSTONE
Allan Block walls can be built on sites where water is present at the base of the wall. These projects are easily handled with a few
modifications to standard construction. Water sites typically require a closer inspection of the soil conditions and engineering requirements.
Allan Block walls built in water applications should be carefully designed by a suitably qualified engineer.
Water Applications
Applications
Retention Ponds
Lakeshores
Stream Beds
Sea Walls
Design Criteria
Foundation Strength
Wall Reinforcement
Water Movement
Backfill Materials
Fundamental Considerations
Location
Wall geometry
Setback
Reinforcement
Total wall envelope
Special Applications
Terraces
Water applications
Curved walls
ALLAN BLOCK CLASSIC OATMEAL ALLAN BLOCK STONES CHARCOAL ALLAN BLOCK CLASSIC CUSTOM COLOUR
ALLAN BLOCK CLASSIC OATMEAL
Job Site Backfill Friction Angle, φ AB Junior AB Aussie AB Vertical AB Three AB Classic AB Stones
Level Above Wall
Poor Soils (25˚)
Including sands, gravelly clays,
sandy clays & silt clays
600 600 800 800 800 1000
Average Soils (30˚)
Including well graded sands
& gravelly sands
800 800 800 800 1000 1400*
Good Soils (35˚)
Including gravels, sandy gravels
& crushed sandstone
800 800 1000 1000 1200 1500*
Surcharge of 5 kPa
(Driveway)
Poor Soils (25˚)
Including sands, gravelly clays,
sandy clays & silt clays
400 400 400 400 400 400
Average Soils (30˚)
Including well graded sands
& gravelly sands
600 600 600 600 600 800
Good Soils (35˚)
Including gravels, sandy gravels
& crushed sandstone
600 600 800 800 800 800
Slope Above Wall in Excess of
1 in 4 & Surcharge of 1.5 kPa
Poor Soils (25˚)
Including sands, gravelly clays,
sandy clays & silt clays
400 400 400 400 400 600
Average Soils (30˚)
Including well graded sands
& gravelly sands
400 400 600 600 600 800
Good Soils (35˚)
Including gravels, sandy gravels
& crushed sandstone
800 800 800 800 800 1000
Table 1: Maximum Heights (mm) for Allan Block - without Grid
General Notes:
Retaining walls are designed to AS4678
(Including Amendment 1) for Structure
Classification A, except for embankment
protection up to 800 mm high that is
outside the scope of the standard.
All retaining walls shall have a level backfill,
except where the tables are for a slope of
1 in 4 and a surcharge of 1.5 kPa.
* Wall heights achieved by replacing
granular fill (in drainage zone) with
‘No Fines’ concrete.
If imposed load surcharges above these values
are applied, these designs will not be appropriate.
Segmental gravity walls are based on 0.8 factor on the vertical component of soil friction,
for both permanent and imposed soil and surcharge loads.
Important:
Please consult with the appropriate council for local design and construction of a retaining wall. Councils in general
require that retaining walls be designed and certified by a suitably qualified engineer where the wall is over 500mm in height
and/or where there is a load such as a road, driveway, house, building or hydrostatic pressure.
Gravity Walls
Capping Unit
Allan Block
150mm
Backfill
Undisturbed Soil
Fill block cores and 300mm behind
block with 12-20mm drain rock
100mm diameter
Agricultural Pipe
1
4
5 kPa
Allan Block Gravity Walls only up to 1.5m maximum height - in accordance with AS 4678-2002
300mm
Standard Wall Construction - Typical Section Gravity Wall
150mm
Compacted road base or unreinforced concrete footing (minimum
600mm wide x 150mm deep) on a 150kPa (minimum) safe bearing
capacity material, unless noted otherwise by certifying engineer.
01: Excavation
Excavate a trench 600mm wide by a mimimum 250mm deep (This allows for a 150mm
leveling pad plus 100mm minimum block embedment). Walls over 3m high will require
greater embedment.
02: Leveling Pad
Fill trench with road base material and compact to 150mm using a mechanical plate
compactor. Alternatively 10MPa unreinforced concrete can be used.
03: First Course
Place the first course of blocks onto the leveling pad and align with a string line
at the rear of the units. Check blocks are level side to side and front to back tapping
with a rubber mallet to make adjustments. It is advisable to allocate considerable
time to ensure a level base course. Sand or mortar can be used as a leveling aid.
04: Install Drainage Materials
Locate the agricultural drainage pipe behind the wall parallel to the wall face, with
a minimum fall to the drainage outlet of 1:100. Fill all voids within the blocks
and the area 300mm behind the blocks with clean 12-20mm drainage material
to the top of the first course.
05: Backfilling and Compaction
Place backfill behind drainage layer. Using a vibrating plate compactor running parallel
to the wall, compact the backfill always working out from the wall. If backfilling area
is to be left unfinished overnight, ensure final layer is compacted with a slight fall away
from the face of the wall.
06: Additional Courses
Brush the top of the block to remove excess material. Place the next course of blocks
and level side to side and front to back. Repeat steps 3-5 until wall is at finished height.
07: Capping
If capping is required, it is suggested that the caps are secured with a cement based
flexible adhesive.
Base Material
Position string line
at the back of AB Units
Level each block
side - to - side
& front - to -back
Use a 1.2m
level or line
level to check
the entire
base course
Fill Drainage Material
in blocks & 300mm
behind wall
Width = 600mm
Depth = 250mm for base
plus embedment required
as per step 2.
01
Construction Guidelines - Gravity Walls
02
04
03
05
06 ALLAN BLOCK CLASSIC PITCHED BONDI BLEND
Allan Block segmental retaining walls utilize their shape and weight to resist the lateral earth pressures. They are inherently free
draining due to the dry-stacked construction and granular drainage layer immediately behind the wall. Walls below 800mm can
generally be classified as gravity walls.
Higher walls need to be designed with soil reinforcement that is placed in between layers of compacted backfill.
The length, location and grade of the geogrids are determined by calculations based primarily on the following:
Surcharges acting on wall (including live, dead and/or seismic)
Heights of wall
Soil characteristics (retained, foundation & backfill)
Materials (type of reinforcement, data available, etc)
Standards Australia has published AS4678 for the design and construction of earth retaining structures.
For further assistance on the design or specification aspects of retaining walls, please contact your local C&M representative.
As a guide, the tables on the next page illustrate typical geogrids layout for the specified site conditions.
Important:
Please consult with the appropriate council for
local design and construction of a retaining wall.
Councils in general require that retaining walls
be designed and certified by a suitably qualified
engineer where the wall is over 500mm in height
and/or where there is a load such as a road,
driveway, house, building or hydrostatic pressure.
Reinforced Soil Walls
Infill material as per
specification
Geogrids as per
specification
600 maximum
Excavation line
Compacted clay or similar to seal surface
150mm minimum thickness
Minimum fall
1 in 100
Drain (minimum 1 in 100 fall)
to permanent stormwater system
Optional capping unit
Allan Block
Facing Units
Compacted road base or unreinforced concrete footing (minimum
600mm wide x 150mm deep) on a 150kPa (minimum) safe bearing
capacity material, unless noted otherwise by certifying engineer.
Drainage fill as per specification (300mm wide)
Slotted PVC ag.pipe draining stormwater at minimum 1 in 100 fall.
Position pipe as close to wall as practical, allowing for fall.
ALLAN BLOCK STONES PITCHED CHARCOAL ALLAN BLOCK THREE OATMEAL
Allan Block Reinforced Soil Retaining Wall
Block Type
No of Geogrid Layers Soil Type (phi)
1 2 3 4 5 6 25 30 35
0.221.0
21.2
21.4
21.6
31.8
32.0
32.2
42.4
42.6
42.8
53.0
21.0
21.2
21.4
31.6
31.8
32.0
32.2
42.4
42.6
52.8
53.0
21.0
0.6 1.5 1.5 1.5
0.4 0.8 1.7 1.5 1.5
0.4 1.0 2.1 1.6 1.5
0.4 1.0 2.1 1.7 1.5
0.4 1.0 1.6 2.2 1.8 1.5
0.4 1.0 1.6 2.3 2.0 1.7
0.4 1.0 1.6 2.5 2.2 1.8
0.2 0.8 1.4 2.0 2.6 2.2 1.9
0.2 0.8 1.4 2.0 2.8 2.4 2.1
0.4 1.0 1.6 2.2 2.9 2.4 2.2
0.4 1.0 1.6 2.2 2.6 3.1 2.6 2.3
0.2 0.6 1.7 1.5 1.5
0.2 0.8 2.0 1.6 1.5
0.4 1.0 2.1 1.8 1.5
0.2 0.8 1.2 2.2 1.9 1.6
0.2 0.8 1.4 2.4 2.0 1.7
0.4 1.0 1.6 2.6 2.2 1.9
0.4 1.0 1.6 2.7 2.3 2.0
0.2 0.8 1.4 2.0 2.9 2.4 2.0
0.2 0.8 1.4 2.0 3.0 2.6 2.2
0.4 1.0 1.6 2.2 2.6 3.2 2.7 2.3
0.4 1.0 1.6 2.2 2.6 3.3 2.8 2.4
0.2 0.6 2.0 1.5 1.5
21.2 0.2 0.8 2.0 1.7 1.5
21.4 0.4 1.0 2.2 1.8 1.5
31.6 0.2 0.8 1.2 2.3 1.9 1.6
31.8 0.2 0.8 1.4 2.5 2.1 1.8
32.0 0.4 1.0 1.6 2.7 2.2 1.9
32.2 0.4 1.0 1.6 2.8 2.3 2.0
42.4 0.2 0.8 1.4 2.0 2.9 2.4 2.1
42.6 0.2 0.8 1.4 2.0 3.1 2.6 2.3
52.8 0.4 1.0 1.6 2.2 2.6 3.2 2.7 2.4
53.0 0.4 1.0 1.6 2.2 2.6 3.4 2.9 2.5
Surcharge Load for all cases = 5kPa Live Load
AB Block Soil Reinforced Walls, Geogrid Table - Guide Only
Wall Height
H (m)
Geogrid
Layers
Geogrid Height Above Leveling Pad Geogrid Length L (m)
ABStones
(12DegreeSetback)
ABClassic,ABAussie,
ABJunior
(6DegreeSetback)
ABVertical,ABThree
Soil Types
Poor: Soils with friction angle not less than 25˚, may include sands, gravelly clays and sandy clays.
(Expansive clays and organic soil MUST NOT be used).
Average: Soils with a friction angle not less than 30˚, may include gravelly sands, well graded sands.
Good: Soils with a friction angle not less than 35˚, may include gravels, sandy gravels, weathered sandstone,
and crushed sandstone.
For walls that do not fall under the catagories listed in the table above, please consult your C&M technical representative
Notes:
01) Retaining Walls are designed to AS4678 for structure Classification A. All designs are based on the method published
by the Concrete Masonry Association of Australia in Manual MA52. Please be advised, these designs are a guide only.
02) The suitability of the information contained in these tables must be referred to a suitably qualified consulting engineer.
03) If imposed surcharges above 5kPa are applied, these designs will not be appropriate.
04) These designs assume no hydrostatic loading.
05) Designs are based on Geogrid strengths - 55kN/m2 (e.g. Miragrid 5XT, Fortrac 55, Rock GX50/30, Tenax TT060, Tensar 55RE)
Important:
Please consult with the appropriate council for local design and construction of a retaining wall. Councils in general require that
retaining walls be designed and certified by a suitably qualified consulting engineer where the wall is over 500mm in height and/or
where there is a load such as a road, driveway, house, building or hydrostatic pressure.
01: Bulk Excavation
Excavate in accordance with the specific design requirements, allowing enough depth to accomodate the reinforced geogrid zone.
02: Excavation
Excavate a trench 600mm wide by a minimum 250mm deep. (This allows for a 150mm leveling pad plus 100mm minimum block
embedment). Walls over 3m high will require greater embedment.
03: Leveling Pad
Fill trench with road base material and compact to 150mm using a mechanical plate compactor. Alternatively, 10MPa
un-reinforced concrete can be used.
04: First Course
Place the first course of blocks onto the leveling pad and align with a string line at the rear of the units. Check blocks are level
side to side and front to back tapping with a rubber mallet to make adjustments. It is advisable to allocate considerable time
to ensure a level base course. Sand or mortar can be used as a leveling aid.
05: Install Drainage Materials
Locate the agricultural drainage pipe behind the wall, parallel to the wall face, with a minimum fall to the drainage outlet
of 1:100. Fill all voids within the blocks and the area 300mm behind the blocks with 12-20mm clean drainage material
to the top of the first course.
06: Backfilling and Compaction
After placing drainage material in the block voids and 300mm behind the blocks, place a 200mm layer of approved backfill material
on top of the geogrid. All drainage material in the drainage field and infill soils within 1.5m of the wall must be properly compacted using
a walk behind plate compactor. Compact in maximum 200mm lifts, starting on top of the wall and working in a path that runs parallel
to the wall towards the back of the reinforced zone (Figure 11). Compacting equipment should not make direct contact with geogrids.
All heavy equipment must be kept at least 1.2m from the wall face.
07: Geogrid
Cut sections of geogrid to specified length. Place geogrid over the block lip and extend back into the reinforced soil zone. Place the
next course of blocks on top of the geogrid. Pull taut on the geogrid to remove any slack. Stake geogrid in place before installing
drainage and backfill material.
Construction Guidelines - Reinforced Soil Walls
ALLAN BLOCK THREE OATMEAL
08: Subsequent Courses
Repeat steps 4 through 7.
Each lift of drainage and backfill material should be installed in the same manner.
Compact in lifts of 200mm, the height of one AB unit (Figure 11). Check block for level
after compacting each lift, and adjust as needed.
09: Ending and Capping Walls
Walls that step down can be easily finished by returning the wall back into the
embankment (Figure 12), or use a cornerstone with a split end as the last unit before
the wall steps down.
AB's patented raised front lip provides a built-in edging for landscape rock, mulch,
grass, soil or AB Cappers (Figure 13). Place filter fabric between the drainage zone.
Construction Guidelines - Reinforced Soil Walls
Figure 9: Determining Geogrid Direction
Figure 10: Install First Layer of Geogrid
Figure 11: Install Additional Courses
Figure 12: Final Grading & Topping Off the Wall
Machine Direction
Pull taut and
stake in place
CapMulch
Filter Fabric Filter Fabric
Figure 13: Ending & Topping Walls
ALLAN BLOCK THREE OATMEAL
ALLAN BLOCK STONES SUNSTONE
Lawn
Filter Fabric
‘No Fines’ concrete is an ideal alternative to soil reinforcement in areas where excavation for geogrid placement is not practical.
i.e. property boundary situations or rock cuttings.
Specifications:
10Mpa concrete with a 6:1 ratio (gravel:cement)
Density range between 1600kg/m3
- 2100kg/m3
The void ratio of the mix is expected to be between 20% and 30% and should be free draining
This product has zero slump and exerts similar pressures on the soil and formwork, as does loosely poured aggregate
‘No Fines’ Concrete Wall
Standard Wall Construction Typical Section ‘ No Fines’ Concrete
Important:
Please consult with the appropriate council for local design and construction of a retaining wall. Councils in general
require that retaining walls be designed and certified by a suitably qualified engineer where the wall is over 500mm in height
and/or where there is a load such as a road, driveway, house, building or hydrostatic pressure.
‘No Fines’ Concrete
1200
1600
2000
2400
2800
3200
750 650 600
Wall Height
‘H’ (mm)
φ Denotes the internal angle of friction of the retained material
1050
1350
1700
2000
2300
Retained Soil
CLAY φ = 25˚ (POOR)
‘T’ (mm)
650
850
1100
1300
1500
Retained Soil
SAND φ = 30˚ (AVERAGE)
‘T’ (mm)
650
650
800
950
1100
Retained Soil
GRAVEL φ = 35˚ (GOOD)
‘T’ (mm)
Capping Unit
Allan Block
150mm
Backfill
Undisturbed Soil
Fill block cores and distance as per table
below with ‘no fines’ concrete
100mm diameter
Agricultural Pipe
T (mm)
Compacted road base or unreinforced concrete footing (minimum
600mm wide x 150mm deep) on a 150kPa (minimum) safe bearing
capacity material, unless noted otherwise by certifying engineer.
H
150mm
01: Excavation
Excavate a trench 600mm wide by a minimum 250mm deep. (This allows for a 150mm leveling pad plus 100mm minimum block
embedment). Walls over 3m high will require greater embedment.
02 Levelling Pad
Place 25 MPa concrete to a depth of 150mm and width of 600mm.
03 First Course
Place blocks onto the leveling pad and align with a string line at the rear of the units. Check blocks are level side to side and front
to back tapping with a rubber mallet to make adjustments. It is advisable to allocate considerable time to ensuring a level base course.
Sand or mortar can be used as a leveling aid.
04 ‘No Fines’ Concrete Backfill
Fill the voids of the block and backfill to the specified depth with ‘no fines’ concrete. The vertical height of pour should not exceed
600mm. Allow each pour to set prior to laying and pouring subsequent courses. Alternatively the wall may be propped.
Note: Remove rear wings of block to ensure mass ‘no fines’ concrete behind ‘block skin’ interacts with Allan Block facing units.
Refer to figure 3 for how to remove wings.
05 Subsequent Courses
Brush the top of the blocks to remove excess material (it is recommended this is done before allowing concrete to set).
Place the next course of blocks and level side to side and front to back. Repeat steps 3 & 4 until wall is at finished height.
06 Capping
If capping is required, it is suggested that the caps are secured with a cement based flexible adhesive.
Construction Guidelines - ‘No Fines’ Concrete
ALLAN BLOCK THREE OATMEAL ALLAN BLOCK STONES BONDI BLEND
Masonry Reinforcement
Allan Block retaining walls can be reinforced with the same proven techniques used
for conventional masonry walls. Allan Block masonry walls are useful on sites where
geogrids are not feasible or cost effective because they rely on a reinforced footing
and vertical pilasters to counteract lateral earth pressures. These walls combine the
mortarless stability of an Allan Block wall with the tensile strength of the steel rods
in pilasters, and the stability of the footing. The design and construction of these walls
follow the guidelines outlined in current AS4678 and CMAA MA52. The specific design
requirements depend on site and soil conditions, and wall heights.
Other System Options
In addition to basic masonry wall systems, Allan Block can accommodate special
reinforcement systems such as rock bolts, earth anchors and soil nailing.
When considering special applications, unusual job sites or unique reinforcement
requirements, contact C&M for engineering and design support.
The C&M Technical Services Department has provided assistance to engineering
and design professionals worldwide.
For further information and case studies contact you local C&M Representitive.
Soil NailingEarth Anchor
See reference 15
Other Reinforcement Options
Applications
Highway
Bridge abutments
Industrial sites
Sound barriers
Water sites
Golf Courses
Temporary shoring
Reinforcement Options
Masonry
Soil Nailing
Earth anchors, rock bolts
Typical Section
Capping Unit
Solid Concrete Grout
Allan Block
Finished Grade
Stem Reinforcement
Granular Drainage Rock 12-20mm
Less than 10% Fines
100mm Pig Pipe
Heal Reinforcement
Concrete FootingFriction Key
B
u
Toe Reinforcement
450mm
t
a
Dowel reinforcement shall be equal
in size and spacing to the stem
of reinforcement. Extend dowels to a
minumum of 30 bar diametres into
the block cores and to within 75mm
of the front of the footing.
Allan Block Unit
Geogrid reinforcement,
type and length varies
per wall design
Granular drainage
rock 12-20mm, less
than 10% fines
Provide for a bolted connection
to the spreader pipe
Loop geogrid and tie to secure
connection to spreader pipe
Exposed vertical
shear face: Rock
or Soil
Earth anchor, rock
anchor, or soil nail
Allow for a seperate pipe to create
a continuous span for geogrid connection
* Maximum vertical spacing between geogrid connections is 600mm. Maximum Horizontal spacing between anchor or nail location is 3m on center.
Allan Block Unit
Attach tie to anchor and
tighten to tension Exposed vertical
shear face: Rock
or SoilGalvanized steel tie
from bond beam to
anchor nail
Rebar Bond Beam
Provide for a bolted connection to the
anchor or tie
No. per
m2Products Type
Size (mm)
w x h x d
Setback
Oatmeal
BondiBlend
Sunstone
BiscuitBlend
Charcoal
Product Guide and Colour Chart
NOTE: Special colours can be made for large projects
Further reference material:
Reference document - CMAA - Concrete Retaining Structures - Document MA52
For engineering details C&M have available a design manual CD for use by qualified engineers
and a Spec Book. Contact C&M to obtain a copy.
1 2 3
4 5
1 Oatmeal
2 Bondi Blend
3 Sunstone
4 Biscuit Blend
5 Charcoal
Specifically for
AB Junior & AB Aussie
Specifically for
AB Junior & AB Aussie
Suitable for all
AB products
•
•
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•• •• •
•• •• •
•
• • • • •
•
•
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•
•
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•
•
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AB Junior
Vertical
216 x 200 x 240 1˚ 23
UnitWeight
(kgs)
Availability
ACT, NSW
SA, VIC
No. Per
Pallet
100
AB Junior 216 x 200 x 240 6˚ 23 14.7
14.7
ACT, NSW
SA, VIC
100
AB Aussie
Vertical
435 x 200 x 240 1˚ 11.5 29.4
ACT, NSW
SA, VIC
40
AB Aussie 435 x 200 x 240 6˚ 11.5 29.4
ACT, NSW
SA, VIC
AB Aussie Pitched
Vertical
435 x 200 x 240 1˚ 11.5 29.4
ACT, NSW
SA, VIC
AB Aussie Pitched 435 x 200 x 240 29.4
ACT, NSW
SA, VIC
AB Cornerstone
Short**
Lefthand (shown) or Righthand
300 x 200 x 196
19.6
ACT, NSW
VIC
AB Cornerstone
Long**
Lefthand or Righthand (shown)
400 x 200 x 196
22.2
ACT, NSW
SA, VIC
AB Smooth Capper 216 x 60 x 240 5.3 VIC
AB Split Capper
Short
216 x 80 x 245 9.25
ACT, NSW
SA, VIC
AB Split Capper
Long
216 x 80 x 310 11.6
ACT, NSW
SA, VIC
AB Vertical 435 x 200 x 305 1˚ 11.5 31.25
ACT, NSW
SA, VIC
40
Specifically for
AB Junior & AB Aussie
AB Vertical
Pitched
435 x 200 x 305 1˚ 11.5 31.25
ACT, NSW
SA, VIC
40
AB Classic 435 x 200 x 305 6˚ 11.5
ACT, NSW
SA, VIC
40
AB Classic Pitched 435 x 200 x 305 6˚ 11.5
ACT, NSW
SA, VIC
40
AB Stones 435 x 200 x 305 12˚ 11.5 31.25
ACT, NSW
SA, VIC
40
• • •
Suitable for all
AB products
40
40
40
60
50
240
120
120
6˚ 11.5 ••
• • •
•• • • •
•
•••
•• •• •
•• • • •31.25
31.25
Melbourne - Essendon (Head Office)
264 Keilor Road North Essendon, VIC 3041
phone: 03) 9375 8500 I fax: 03) 9374 4736
C&M Brick Pty Ltd
ABN: 14 055 701 034
www.cmbrick.com.au
Bendigo
69 Collins Street Kangaroo Flat, VIC 3555
phone: 03) 5447 8866 I fax: 03) 5447 0399
Canberra
6 Tennant Street Fyshwick, ACT 2609
phone: 02) 6239 1255 I fax: 02) 6280 7284
Melbourne - Campbellfield
194 Northbourne Road Campbellfield, VIC 3061
phone: 03) 9305 0900 I fax: 03) 9303 9035
Newcastle
Old Maitland Road Sandgate, NSW 2304
phone: 02) 4967 3611 I fax: 02) 4960 1187
Nowra
270-274 Princes Hwy South Nowra, NSW 2541
phone: 02) x: 02) 4421 3082
Queensland
5 Demand Avenue Arundel, QLD 4211
phone: 07) 5571 6644 I fax: 07) 5571 6644
South Australia
Cnr Grand Junction & Blakeney Rds Ottoway, SA 5013
phone: 08) 8304 2323 I fax: 08) 8341 1101
Sydney - Moorebank
20 Kelso Crescent Moorebank, NSW 2170
phone: 02) 9822 6822 I fax: 02) 9601 7446
ALLAN BLOCK
Commercial Brochure - Ref: CM.AB0505
CM0505_K3088

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Allan block Commercial brochure

  • 1.
  • 2. Figure 1: Terraced Walls No Reinforcement Required H2 D H1 Terraces In some cases it is preferable to terrace a site rather than construct a single wall as this allows for garden beds and stairs between levels to be incorporated into the landscape design. Although terracing improves the look of the landscape, it is important to consider the pressure of the upper wall on the lower wall. The distance between the walls must be greater than 1.5 times the height of the lower wall to ensure the top terrace does not apply loads to the lower wall. This does not take into account global stability issues which need to be considered. Terraced hillsides may require engineering assistance. Contact your C&M Representative for more information. Allan Block is the ultimate concrete masonry retaining wall system in Australia. The superior colour range and versatile nature of the various components allows designers, architects and engineers to specify with confidence. The aesthetic finish of Allan Block compliments the entire range of C&M paving, architectural masonry and other retaining wall systems for a total design solution in projects of any scale. Allan Block walls require no structural foundation and lock together without pins, clips or mortar. The front lip creates a built-in setback and the hollow core makes them easy to handle, easy to stack and promotes built-in drainage. With a diverse range of colours, sizes, components and a choice of both standard and pitched face finishes, and available in five natural colours, the scope to create stunning walls is limitless. ALLAN BLOCK THREE OATMEAL ALLAN BLOCK STONES BONDI BLEND ALLAN BLOCK THREE SUNSTONE H2<H1 D>1.5H
  • 3. Whether you select gentle curves or classic straight lines, the Allan Block will satisfy every architectural design. Curved and serpentine walls are easy to build and accent natural landscape forms. To build external curves, remove one or both block wings as you lay the blocks. Consider how tight or gentle you want the curves to be and choose the block or combination of blocks that are best suited for your wall layout. Outside curves are achieved by knocking the lugs off the back of the block. Concave and convex curves can be easily built using the Allan Block system. For setback walls a slight coning will occur on curved walls. Design curved walls so the radius at the top of the wall is at least 1.2m. Refer to table 1 to find the minimum recommended radius at the wall base while maintaining a 1.2m radius at the top of the wall. Angles Angles require precise cutting and therefore soft curves are more frequently incorporated into designs. Helpful Hints Try to build away from corners and avoid small block cuts at the corners. Soft corners are easier to build than angles. Figure 3: Removing Wing from Back of Block Try to maintain at least 75mm of the block length offset on the lower block as you build curves. Perfect “running bond” is not necessary with Allan Block. Curves, Serpentines & Angles Inside Curve Outside Curve Setback 3˚ 1.43m 1.52m 1.6m 1.7m 1.2m 1.8m 2.4m 3.0m Wall Height 6˚ 1.55m 1.66m 1.8m 1.9m 12˚ Use this chart to find the minimum recommended radius at base of wall. Table 1: AB Radius Chart 1.67m 1.8m 2.0m 2.1m Figure 2: Angle Curve v Soft Curve Figure 3: Remove wings for Outside Curves ALLAN BLOCK THREE OATMEAL ALLAN BLOCK AUSSIE BONDI BLEND ALLAN BLOCK AUSSIE BONDI BLEND
  • 4. When building corners start from the corners and build away. Always avoid small cut blocks at the corners. Internal Corners Internal corners are constructed using standard Allan Block units. Remove part of the front lip with a chisel or saw and overlap for a strong interlock as detailed in fig 4. External Corners External corners are easily constructed using Allan Block corner units. Each course of cornerstones should alternate between a left and right hand corner unit. Corner units must be ordered as left and right hand units otherwise a straight 50/50 split will be delivered. Note: Colour variation may occur between the corner units and face units due to the manufacturing process. Steps Many variations of step designs are possible. Step layout for rise and tread needs to be calculated with consideration to the stair tread that best suits your application. Steps can be designed with flowing curves or with right angles. The simplest step designs are built using curves and save time as no cutting of blocks are required. Allan Block’s patented front lip provides a built-in edging that works well with the matching capping units, C&M pavers, poured concrete, crushed rock or mulches. Ensure the step treads are secured in place for safe use. Corners Figure 4: Internal Corners Figure 5: External Corner Corner Units Remove lip Remove lip Tread Rise Rise Tread ALLAN BLOCK THREE OATMEAL ALLAN BLOCK STONES SUNSTONE
  • 5. Allan Block walls can be built on sites where water is present at the base of the wall. These projects are easily handled with a few modifications to standard construction. Water sites typically require a closer inspection of the soil conditions and engineering requirements. Allan Block walls built in water applications should be carefully designed by a suitably qualified engineer. Water Applications Applications Retention Ponds Lakeshores Stream Beds Sea Walls Design Criteria Foundation Strength Wall Reinforcement Water Movement Backfill Materials Fundamental Considerations Location Wall geometry Setback Reinforcement Total wall envelope Special Applications Terraces Water applications Curved walls ALLAN BLOCK CLASSIC OATMEAL ALLAN BLOCK STONES CHARCOAL ALLAN BLOCK CLASSIC CUSTOM COLOUR ALLAN BLOCK CLASSIC OATMEAL
  • 6. Job Site Backfill Friction Angle, φ AB Junior AB Aussie AB Vertical AB Three AB Classic AB Stones Level Above Wall Poor Soils (25˚) Including sands, gravelly clays, sandy clays & silt clays 600 600 800 800 800 1000 Average Soils (30˚) Including well graded sands & gravelly sands 800 800 800 800 1000 1400* Good Soils (35˚) Including gravels, sandy gravels & crushed sandstone 800 800 1000 1000 1200 1500* Surcharge of 5 kPa (Driveway) Poor Soils (25˚) Including sands, gravelly clays, sandy clays & silt clays 400 400 400 400 400 400 Average Soils (30˚) Including well graded sands & gravelly sands 600 600 600 600 600 800 Good Soils (35˚) Including gravels, sandy gravels & crushed sandstone 600 600 800 800 800 800 Slope Above Wall in Excess of 1 in 4 & Surcharge of 1.5 kPa Poor Soils (25˚) Including sands, gravelly clays, sandy clays & silt clays 400 400 400 400 400 600 Average Soils (30˚) Including well graded sands & gravelly sands 400 400 600 600 600 800 Good Soils (35˚) Including gravels, sandy gravels & crushed sandstone 800 800 800 800 800 1000 Table 1: Maximum Heights (mm) for Allan Block - without Grid General Notes: Retaining walls are designed to AS4678 (Including Amendment 1) for Structure Classification A, except for embankment protection up to 800 mm high that is outside the scope of the standard. All retaining walls shall have a level backfill, except where the tables are for a slope of 1 in 4 and a surcharge of 1.5 kPa. * Wall heights achieved by replacing granular fill (in drainage zone) with ‘No Fines’ concrete. If imposed load surcharges above these values are applied, these designs will not be appropriate. Segmental gravity walls are based on 0.8 factor on the vertical component of soil friction, for both permanent and imposed soil and surcharge loads. Important: Please consult with the appropriate council for local design and construction of a retaining wall. Councils in general require that retaining walls be designed and certified by a suitably qualified engineer where the wall is over 500mm in height and/or where there is a load such as a road, driveway, house, building or hydrostatic pressure. Gravity Walls Capping Unit Allan Block 150mm Backfill Undisturbed Soil Fill block cores and 300mm behind block with 12-20mm drain rock 100mm diameter Agricultural Pipe 1 4 5 kPa Allan Block Gravity Walls only up to 1.5m maximum height - in accordance with AS 4678-2002 300mm Standard Wall Construction - Typical Section Gravity Wall 150mm Compacted road base or unreinforced concrete footing (minimum 600mm wide x 150mm deep) on a 150kPa (minimum) safe bearing capacity material, unless noted otherwise by certifying engineer.
  • 7. 01: Excavation Excavate a trench 600mm wide by a mimimum 250mm deep (This allows for a 150mm leveling pad plus 100mm minimum block embedment). Walls over 3m high will require greater embedment. 02: Leveling Pad Fill trench with road base material and compact to 150mm using a mechanical plate compactor. Alternatively 10MPa unreinforced concrete can be used. 03: First Course Place the first course of blocks onto the leveling pad and align with a string line at the rear of the units. Check blocks are level side to side and front to back tapping with a rubber mallet to make adjustments. It is advisable to allocate considerable time to ensure a level base course. Sand or mortar can be used as a leveling aid. 04: Install Drainage Materials Locate the agricultural drainage pipe behind the wall parallel to the wall face, with a minimum fall to the drainage outlet of 1:100. Fill all voids within the blocks and the area 300mm behind the blocks with clean 12-20mm drainage material to the top of the first course. 05: Backfilling and Compaction Place backfill behind drainage layer. Using a vibrating plate compactor running parallel to the wall, compact the backfill always working out from the wall. If backfilling area is to be left unfinished overnight, ensure final layer is compacted with a slight fall away from the face of the wall. 06: Additional Courses Brush the top of the block to remove excess material. Place the next course of blocks and level side to side and front to back. Repeat steps 3-5 until wall is at finished height. 07: Capping If capping is required, it is suggested that the caps are secured with a cement based flexible adhesive. Base Material Position string line at the back of AB Units Level each block side - to - side & front - to -back Use a 1.2m level or line level to check the entire base course Fill Drainage Material in blocks & 300mm behind wall Width = 600mm Depth = 250mm for base plus embedment required as per step 2. 01 Construction Guidelines - Gravity Walls 02 04 03 05 06 ALLAN BLOCK CLASSIC PITCHED BONDI BLEND
  • 8. Allan Block segmental retaining walls utilize their shape and weight to resist the lateral earth pressures. They are inherently free draining due to the dry-stacked construction and granular drainage layer immediately behind the wall. Walls below 800mm can generally be classified as gravity walls. Higher walls need to be designed with soil reinforcement that is placed in between layers of compacted backfill. The length, location and grade of the geogrids are determined by calculations based primarily on the following: Surcharges acting on wall (including live, dead and/or seismic) Heights of wall Soil characteristics (retained, foundation & backfill) Materials (type of reinforcement, data available, etc) Standards Australia has published AS4678 for the design and construction of earth retaining structures. For further assistance on the design or specification aspects of retaining walls, please contact your local C&M representative. As a guide, the tables on the next page illustrate typical geogrids layout for the specified site conditions. Important: Please consult with the appropriate council for local design and construction of a retaining wall. Councils in general require that retaining walls be designed and certified by a suitably qualified engineer where the wall is over 500mm in height and/or where there is a load such as a road, driveway, house, building or hydrostatic pressure. Reinforced Soil Walls Infill material as per specification Geogrids as per specification 600 maximum Excavation line Compacted clay or similar to seal surface 150mm minimum thickness Minimum fall 1 in 100 Drain (minimum 1 in 100 fall) to permanent stormwater system Optional capping unit Allan Block Facing Units Compacted road base or unreinforced concrete footing (minimum 600mm wide x 150mm deep) on a 150kPa (minimum) safe bearing capacity material, unless noted otherwise by certifying engineer. Drainage fill as per specification (300mm wide) Slotted PVC ag.pipe draining stormwater at minimum 1 in 100 fall. Position pipe as close to wall as practical, allowing for fall. ALLAN BLOCK STONES PITCHED CHARCOAL ALLAN BLOCK THREE OATMEAL Allan Block Reinforced Soil Retaining Wall
  • 9. Block Type No of Geogrid Layers Soil Type (phi) 1 2 3 4 5 6 25 30 35 0.221.0 21.2 21.4 21.6 31.8 32.0 32.2 42.4 42.6 42.8 53.0 21.0 21.2 21.4 31.6 31.8 32.0 32.2 42.4 42.6 52.8 53.0 21.0 0.6 1.5 1.5 1.5 0.4 0.8 1.7 1.5 1.5 0.4 1.0 2.1 1.6 1.5 0.4 1.0 2.1 1.7 1.5 0.4 1.0 1.6 2.2 1.8 1.5 0.4 1.0 1.6 2.3 2.0 1.7 0.4 1.0 1.6 2.5 2.2 1.8 0.2 0.8 1.4 2.0 2.6 2.2 1.9 0.2 0.8 1.4 2.0 2.8 2.4 2.1 0.4 1.0 1.6 2.2 2.9 2.4 2.2 0.4 1.0 1.6 2.2 2.6 3.1 2.6 2.3 0.2 0.6 1.7 1.5 1.5 0.2 0.8 2.0 1.6 1.5 0.4 1.0 2.1 1.8 1.5 0.2 0.8 1.2 2.2 1.9 1.6 0.2 0.8 1.4 2.4 2.0 1.7 0.4 1.0 1.6 2.6 2.2 1.9 0.4 1.0 1.6 2.7 2.3 2.0 0.2 0.8 1.4 2.0 2.9 2.4 2.0 0.2 0.8 1.4 2.0 3.0 2.6 2.2 0.4 1.0 1.6 2.2 2.6 3.2 2.7 2.3 0.4 1.0 1.6 2.2 2.6 3.3 2.8 2.4 0.2 0.6 2.0 1.5 1.5 21.2 0.2 0.8 2.0 1.7 1.5 21.4 0.4 1.0 2.2 1.8 1.5 31.6 0.2 0.8 1.2 2.3 1.9 1.6 31.8 0.2 0.8 1.4 2.5 2.1 1.8 32.0 0.4 1.0 1.6 2.7 2.2 1.9 32.2 0.4 1.0 1.6 2.8 2.3 2.0 42.4 0.2 0.8 1.4 2.0 2.9 2.4 2.1 42.6 0.2 0.8 1.4 2.0 3.1 2.6 2.3 52.8 0.4 1.0 1.6 2.2 2.6 3.2 2.7 2.4 53.0 0.4 1.0 1.6 2.2 2.6 3.4 2.9 2.5 Surcharge Load for all cases = 5kPa Live Load AB Block Soil Reinforced Walls, Geogrid Table - Guide Only Wall Height H (m) Geogrid Layers Geogrid Height Above Leveling Pad Geogrid Length L (m) ABStones (12DegreeSetback) ABClassic,ABAussie, ABJunior (6DegreeSetback) ABVertical,ABThree Soil Types Poor: Soils with friction angle not less than 25˚, may include sands, gravelly clays and sandy clays. (Expansive clays and organic soil MUST NOT be used). Average: Soils with a friction angle not less than 30˚, may include gravelly sands, well graded sands. Good: Soils with a friction angle not less than 35˚, may include gravels, sandy gravels, weathered sandstone, and crushed sandstone. For walls that do not fall under the catagories listed in the table above, please consult your C&M technical representative Notes: 01) Retaining Walls are designed to AS4678 for structure Classification A. All designs are based on the method published by the Concrete Masonry Association of Australia in Manual MA52. Please be advised, these designs are a guide only. 02) The suitability of the information contained in these tables must be referred to a suitably qualified consulting engineer. 03) If imposed surcharges above 5kPa are applied, these designs will not be appropriate. 04) These designs assume no hydrostatic loading. 05) Designs are based on Geogrid strengths - 55kN/m2 (e.g. Miragrid 5XT, Fortrac 55, Rock GX50/30, Tenax TT060, Tensar 55RE) Important: Please consult with the appropriate council for local design and construction of a retaining wall. Councils in general require that retaining walls be designed and certified by a suitably qualified consulting engineer where the wall is over 500mm in height and/or where there is a load such as a road, driveway, house, building or hydrostatic pressure.
  • 10. 01: Bulk Excavation Excavate in accordance with the specific design requirements, allowing enough depth to accomodate the reinforced geogrid zone. 02: Excavation Excavate a trench 600mm wide by a minimum 250mm deep. (This allows for a 150mm leveling pad plus 100mm minimum block embedment). Walls over 3m high will require greater embedment. 03: Leveling Pad Fill trench with road base material and compact to 150mm using a mechanical plate compactor. Alternatively, 10MPa un-reinforced concrete can be used. 04: First Course Place the first course of blocks onto the leveling pad and align with a string line at the rear of the units. Check blocks are level side to side and front to back tapping with a rubber mallet to make adjustments. It is advisable to allocate considerable time to ensure a level base course. Sand or mortar can be used as a leveling aid. 05: Install Drainage Materials Locate the agricultural drainage pipe behind the wall, parallel to the wall face, with a minimum fall to the drainage outlet of 1:100. Fill all voids within the blocks and the area 300mm behind the blocks with 12-20mm clean drainage material to the top of the first course. 06: Backfilling and Compaction After placing drainage material in the block voids and 300mm behind the blocks, place a 200mm layer of approved backfill material on top of the geogrid. All drainage material in the drainage field and infill soils within 1.5m of the wall must be properly compacted using a walk behind plate compactor. Compact in maximum 200mm lifts, starting on top of the wall and working in a path that runs parallel to the wall towards the back of the reinforced zone (Figure 11). Compacting equipment should not make direct contact with geogrids. All heavy equipment must be kept at least 1.2m from the wall face. 07: Geogrid Cut sections of geogrid to specified length. Place geogrid over the block lip and extend back into the reinforced soil zone. Place the next course of blocks on top of the geogrid. Pull taut on the geogrid to remove any slack. Stake geogrid in place before installing drainage and backfill material. Construction Guidelines - Reinforced Soil Walls ALLAN BLOCK THREE OATMEAL
  • 11. 08: Subsequent Courses Repeat steps 4 through 7. Each lift of drainage and backfill material should be installed in the same manner. Compact in lifts of 200mm, the height of one AB unit (Figure 11). Check block for level after compacting each lift, and adjust as needed. 09: Ending and Capping Walls Walls that step down can be easily finished by returning the wall back into the embankment (Figure 12), or use a cornerstone with a split end as the last unit before the wall steps down. AB's patented raised front lip provides a built-in edging for landscape rock, mulch, grass, soil or AB Cappers (Figure 13). Place filter fabric between the drainage zone. Construction Guidelines - Reinforced Soil Walls Figure 9: Determining Geogrid Direction Figure 10: Install First Layer of Geogrid Figure 11: Install Additional Courses Figure 12: Final Grading & Topping Off the Wall Machine Direction Pull taut and stake in place CapMulch Filter Fabric Filter Fabric Figure 13: Ending & Topping Walls ALLAN BLOCK THREE OATMEAL ALLAN BLOCK STONES SUNSTONE Lawn Filter Fabric
  • 12. ‘No Fines’ concrete is an ideal alternative to soil reinforcement in areas where excavation for geogrid placement is not practical. i.e. property boundary situations or rock cuttings. Specifications: 10Mpa concrete with a 6:1 ratio (gravel:cement) Density range between 1600kg/m3 - 2100kg/m3 The void ratio of the mix is expected to be between 20% and 30% and should be free draining This product has zero slump and exerts similar pressures on the soil and formwork, as does loosely poured aggregate ‘No Fines’ Concrete Wall Standard Wall Construction Typical Section ‘ No Fines’ Concrete Important: Please consult with the appropriate council for local design and construction of a retaining wall. Councils in general require that retaining walls be designed and certified by a suitably qualified engineer where the wall is over 500mm in height and/or where there is a load such as a road, driveway, house, building or hydrostatic pressure. ‘No Fines’ Concrete 1200 1600 2000 2400 2800 3200 750 650 600 Wall Height ‘H’ (mm) φ Denotes the internal angle of friction of the retained material 1050 1350 1700 2000 2300 Retained Soil CLAY φ = 25˚ (POOR) ‘T’ (mm) 650 850 1100 1300 1500 Retained Soil SAND φ = 30˚ (AVERAGE) ‘T’ (mm) 650 650 800 950 1100 Retained Soil GRAVEL φ = 35˚ (GOOD) ‘T’ (mm) Capping Unit Allan Block 150mm Backfill Undisturbed Soil Fill block cores and distance as per table below with ‘no fines’ concrete 100mm diameter Agricultural Pipe T (mm) Compacted road base or unreinforced concrete footing (minimum 600mm wide x 150mm deep) on a 150kPa (minimum) safe bearing capacity material, unless noted otherwise by certifying engineer. H 150mm
  • 13. 01: Excavation Excavate a trench 600mm wide by a minimum 250mm deep. (This allows for a 150mm leveling pad plus 100mm minimum block embedment). Walls over 3m high will require greater embedment. 02 Levelling Pad Place 25 MPa concrete to a depth of 150mm and width of 600mm. 03 First Course Place blocks onto the leveling pad and align with a string line at the rear of the units. Check blocks are level side to side and front to back tapping with a rubber mallet to make adjustments. It is advisable to allocate considerable time to ensuring a level base course. Sand or mortar can be used as a leveling aid. 04 ‘No Fines’ Concrete Backfill Fill the voids of the block and backfill to the specified depth with ‘no fines’ concrete. The vertical height of pour should not exceed 600mm. Allow each pour to set prior to laying and pouring subsequent courses. Alternatively the wall may be propped. Note: Remove rear wings of block to ensure mass ‘no fines’ concrete behind ‘block skin’ interacts with Allan Block facing units. Refer to figure 3 for how to remove wings. 05 Subsequent Courses Brush the top of the blocks to remove excess material (it is recommended this is done before allowing concrete to set). Place the next course of blocks and level side to side and front to back. Repeat steps 3 & 4 until wall is at finished height. 06 Capping If capping is required, it is suggested that the caps are secured with a cement based flexible adhesive. Construction Guidelines - ‘No Fines’ Concrete ALLAN BLOCK THREE OATMEAL ALLAN BLOCK STONES BONDI BLEND
  • 14. Masonry Reinforcement Allan Block retaining walls can be reinforced with the same proven techniques used for conventional masonry walls. Allan Block masonry walls are useful on sites where geogrids are not feasible or cost effective because they rely on a reinforced footing and vertical pilasters to counteract lateral earth pressures. These walls combine the mortarless stability of an Allan Block wall with the tensile strength of the steel rods in pilasters, and the stability of the footing. The design and construction of these walls follow the guidelines outlined in current AS4678 and CMAA MA52. The specific design requirements depend on site and soil conditions, and wall heights. Other System Options In addition to basic masonry wall systems, Allan Block can accommodate special reinforcement systems such as rock bolts, earth anchors and soil nailing. When considering special applications, unusual job sites or unique reinforcement requirements, contact C&M for engineering and design support. The C&M Technical Services Department has provided assistance to engineering and design professionals worldwide. For further information and case studies contact you local C&M Representitive. Soil NailingEarth Anchor See reference 15 Other Reinforcement Options Applications Highway Bridge abutments Industrial sites Sound barriers Water sites Golf Courses Temporary shoring Reinforcement Options Masonry Soil Nailing Earth anchors, rock bolts Typical Section Capping Unit Solid Concrete Grout Allan Block Finished Grade Stem Reinforcement Granular Drainage Rock 12-20mm Less than 10% Fines 100mm Pig Pipe Heal Reinforcement Concrete FootingFriction Key B u Toe Reinforcement 450mm t a Dowel reinforcement shall be equal in size and spacing to the stem of reinforcement. Extend dowels to a minumum of 30 bar diametres into the block cores and to within 75mm of the front of the footing. Allan Block Unit Geogrid reinforcement, type and length varies per wall design Granular drainage rock 12-20mm, less than 10% fines Provide for a bolted connection to the spreader pipe Loop geogrid and tie to secure connection to spreader pipe Exposed vertical shear face: Rock or Soil Earth anchor, rock anchor, or soil nail Allow for a seperate pipe to create a continuous span for geogrid connection * Maximum vertical spacing between geogrid connections is 600mm. Maximum Horizontal spacing between anchor or nail location is 3m on center. Allan Block Unit Attach tie to anchor and tighten to tension Exposed vertical shear face: Rock or SoilGalvanized steel tie from bond beam to anchor nail Rebar Bond Beam Provide for a bolted connection to the anchor or tie
  • 15. No. per m2Products Type Size (mm) w x h x d Setback Oatmeal BondiBlend Sunstone BiscuitBlend Charcoal Product Guide and Colour Chart NOTE: Special colours can be made for large projects Further reference material: Reference document - CMAA - Concrete Retaining Structures - Document MA52 For engineering details C&M have available a design manual CD for use by qualified engineers and a Spec Book. Contact C&M to obtain a copy. 1 2 3 4 5 1 Oatmeal 2 Bondi Blend 3 Sunstone 4 Biscuit Blend 5 Charcoal Specifically for AB Junior & AB Aussie Specifically for AB Junior & AB Aussie Suitable for all AB products • • •• •• • •• •• • •• •• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •• • • • AB Junior Vertical 216 x 200 x 240 1˚ 23 UnitWeight (kgs) Availability ACT, NSW SA, VIC No. Per Pallet 100 AB Junior 216 x 200 x 240 6˚ 23 14.7 14.7 ACT, NSW SA, VIC 100 AB Aussie Vertical 435 x 200 x 240 1˚ 11.5 29.4 ACT, NSW SA, VIC 40 AB Aussie 435 x 200 x 240 6˚ 11.5 29.4 ACT, NSW SA, VIC AB Aussie Pitched Vertical 435 x 200 x 240 1˚ 11.5 29.4 ACT, NSW SA, VIC AB Aussie Pitched 435 x 200 x 240 29.4 ACT, NSW SA, VIC AB Cornerstone Short** Lefthand (shown) or Righthand 300 x 200 x 196 19.6 ACT, NSW VIC AB Cornerstone Long** Lefthand or Righthand (shown) 400 x 200 x 196 22.2 ACT, NSW SA, VIC AB Smooth Capper 216 x 60 x 240 5.3 VIC AB Split Capper Short 216 x 80 x 245 9.25 ACT, NSW SA, VIC AB Split Capper Long 216 x 80 x 310 11.6 ACT, NSW SA, VIC AB Vertical 435 x 200 x 305 1˚ 11.5 31.25 ACT, NSW SA, VIC 40 Specifically for AB Junior & AB Aussie AB Vertical Pitched 435 x 200 x 305 1˚ 11.5 31.25 ACT, NSW SA, VIC 40 AB Classic 435 x 200 x 305 6˚ 11.5 ACT, NSW SA, VIC 40 AB Classic Pitched 435 x 200 x 305 6˚ 11.5 ACT, NSW SA, VIC 40 AB Stones 435 x 200 x 305 12˚ 11.5 31.25 ACT, NSW SA, VIC 40 • • • Suitable for all AB products 40 40 40 60 50 240 120 120 6˚ 11.5 •• • • • •• • • • • ••• •• •• • •• • • •31.25 31.25
  • 16. Melbourne - Essendon (Head Office) 264 Keilor Road North Essendon, VIC 3041 phone: 03) 9375 8500 I fax: 03) 9374 4736 C&M Brick Pty Ltd ABN: 14 055 701 034 www.cmbrick.com.au Bendigo 69 Collins Street Kangaroo Flat, VIC 3555 phone: 03) 5447 8866 I fax: 03) 5447 0399 Canberra 6 Tennant Street Fyshwick, ACT 2609 phone: 02) 6239 1255 I fax: 02) 6280 7284 Melbourne - Campbellfield 194 Northbourne Road Campbellfield, VIC 3061 phone: 03) 9305 0900 I fax: 03) 9303 9035 Newcastle Old Maitland Road Sandgate, NSW 2304 phone: 02) 4967 3611 I fax: 02) 4960 1187 Nowra 270-274 Princes Hwy South Nowra, NSW 2541 phone: 02) x: 02) 4421 3082 Queensland 5 Demand Avenue Arundel, QLD 4211 phone: 07) 5571 6644 I fax: 07) 5571 6644 South Australia Cnr Grand Junction & Blakeney Rds Ottoway, SA 5013 phone: 08) 8304 2323 I fax: 08) 8341 1101 Sydney - Moorebank 20 Kelso Crescent Moorebank, NSW 2170 phone: 02) 9822 6822 I fax: 02) 9601 7446 ALLAN BLOCK Commercial Brochure - Ref: CM.AB0505 CM0505_K3088