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AMITY UNIVERSITY RAJASTHAN
Kratika Mehta
B.Tech Food Technology
6th Semester
Topic- GHEE
Content
o What is ghee?
o Types of ghee.
o Properties of ghee.
o Methods of ghee preparation,
o Manufacturing of ghee.
o Defects of ghee during manufacturing.
o Adulteration of ghee.
o Different brands of ghee.
o Food value of ghee
o Equipment used in ghee manufacturing.
o Benefits of ghee.
o Uses of ghee.
o Packaging & storage of ghee.
Ghee
Also referred to as
clarified butter, is a
good alternative to
cooking oil and is
often used in Indian
and Middle Eastern
dishes.
Types of ghee
• White ghee
• Brown ghee
• Cow ghee
• Flavored ghee
Physical properties of Ghee
 Pure desi ghee has a semi solid form due to the
perfect balance of long chain and short chain
saturated fatty acids.
 Textures are granny and immaculate.
 Milky sweet aroma due to the process used in the
preparation of ghee.
 Yellowish color because cow milk contains a
coloring pigment called beta-carotene.
 It melts at around 37°C. Sometimes, when place
a small amount of desi ghee on palm, it begins to
melt.
Chemical properties of ghee
 The composition of ghee varies
depending on the animal whose
milk has been used.
 Ghee is a complex biological
dairy product composed of
mainly milk fat & other minor
components.
Types of fat present in ghee-
 Saturated fat 56%
 Mono unsaturated fat 26%
 Poly unsaturated fat 3%
 Omega-3 fatty acid 2%
 Omega-6 fatty acid 1%
 Others 14%
Principles of ghee preparation
The principle involved in ghee preparation
include:
1. Concentration of milk fat in the form of cream
or butter.
2. Heat clarification of fat rich milk portion and
thus reducing the amount of water to less than
0.5%.
3. Removal of the curd content in the form of
ghee residue.
Methods
of
preparation
 Desi or indigenous
 Direct cream
 Creamery butter
 Pre -stratification
 Continuous
Advantage of butter cream method
No need to butter
production prior
to manufacturing
of ghee
Limitations
 Long heating time to remove the moisture.
 High content of serum solids in the cream
may also produce a highly caramelized
flavor in the ghee.
 4 – 6% loss of butter fat in the ghee residue
& during the handling operations.
So, 70 – 80% fat cream is recommended to
minimize both fat loss and steam
Advantages
 Removal of buttermilk (bottom layer)
eliminates prolonged heating for evaporation
of the moisture.
 Formation of significantly low quantity ghee
residue.
 Low quantity of ghee absorbed into ghee
residue so less fat loss along with ghee
residue.
 Production of ghee with lower FFA and
acidity.
Continuous method
Continuous method was invented and has
following benefits:
 Better control on quality of the product. Only
small hold-up of raw material in the plant at any
time and hence no chance for whole batch getting
spoiled.
 Contamination by handlers can be eliminated.
 CIP can be possible.
 No foaming of the product during production.
Used in manufacture of ghee
 Lactobacillus bulgaricus
 Streptococcus lactic
Adulteration of ghee
 Analytical characteristics
 Phytosterol acetate test
Chromatography methods
Color reaction
Physiochemical properties of ghee/ Analysis of
adulterated ghee
Physiochemical properties of
ghee are:
Free fatty acid content (oleic
acid)
Moisture content or volatile
Defects in ghee manufacturing
Equipment that used in ghee
manufacturing
Cream separator
 Ghee making machine
 Ghee boiler
 Butter churner
 Ghee filtration tank
Ghee boiler
 The inner shell with cylindrical body is
6mm thick, intermediate shell is 2mm
thick and the outer shell is 2mm thick.
 Insulation is made up of Rock wool type
glass wool between the outer shell and
intermediate shell
Ghee making machine
VESSEL / JAR MATERIAL
 Wall : Stainless Steel Sheet
 Thickness of Bottom : 16 mm
Structure Material
 Frame : 2 mm thick
 Burner : 2 Gas Burner United make.
Cream separator
• Milk Temperature : 35- 45(Degree
• Creaming Efficiency : 95%
• Skim Milk will have : 0.5% fat
• Milk Tank : Die pressed single
piece made up of Aluminum.
Butter churner
• Inside contact surface of the butter
churner is shot/sand blasted to prevent
sticking of butter to the surface.
• The butter churner will come with Sight
glass, Air vent, Cream loading door,
Butter milk drain valves and other
accessories.
Ghee pre- filtration tank
 Ghee pre-filtration tank is
manufactured by steel.
 Double wire- mash is fitted for
filtration with ball valve which
drains ghee. Wheels are provided
at the bottom for easy
Benefits of ghee
Health benefits-
• Good source of energy.
• Source of good fat.
• Good for intestinal health.
• To decrease glycemic index.
• Promotes memory retention.
• Rich in anti oxidant so it can protect our
body from the free radicle damage.
• Good for people suffering from joint pain.
• Rich in fat soluble vitamin.
• Contain anticancer & anti-inflammatory
Benefits for skin
 For dark circles.
 For chapped and dark lips.
 For dry skin.
 For dull skin.
Benefits for hair
 Hydrates the hair.
 Improves hair texture.
 Work as a deep conditioner.
 Promotes the hair growth.
Uses of ghee
Deep frying.
A condiment.
To make a bulletproof coffee.
Healing the skin.
Healing the lips.
Ayurvedic messages.
Packaging of ghee
 Exposure of ghee to light, air, water vapor
and metals causes deterioration of ghee as
shown below:
Characteristics of Packaging material
 Packaging material should not react with ghee.
 Easily available at low cost.
 It should be non toxic.
 It should not allow printing ink to penetrate into
the product.
 It should protect against tempering.
 It should have good barrier properties against
spoilage causing agents.
 It should withstand wear and tear during
transportation.
Packaging material
Tin cans.
Glass bottles.
Semi- rigid containers.
Flexible films/pouches
/laminates.
Storage of ghee
At higher temperature of storage, development
of oxidized flavor especially with ghee which
has appreciable initial acidity is more
pronounced. At Lower (refrigerated) temperature
storage, although it delays acid development
there by prolongs shelf life but it imparts greasy
and pasty texture to ghee. So, storage
temperature of 21°C is recommended.
Ghee.pptx

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Ghee.pptx

  • 1. AMITY UNIVERSITY RAJASTHAN Kratika Mehta B.Tech Food Technology 6th Semester Topic- GHEE
  • 2. Content o What is ghee? o Types of ghee. o Properties of ghee. o Methods of ghee preparation, o Manufacturing of ghee. o Defects of ghee during manufacturing. o Adulteration of ghee. o Different brands of ghee. o Food value of ghee o Equipment used in ghee manufacturing. o Benefits of ghee. o Uses of ghee. o Packaging & storage of ghee.
  • 3. Ghee Also referred to as clarified butter, is a good alternative to cooking oil and is often used in Indian and Middle Eastern dishes.
  • 4. Types of ghee • White ghee • Brown ghee • Cow ghee • Flavored ghee
  • 5. Physical properties of Ghee  Pure desi ghee has a semi solid form due to the perfect balance of long chain and short chain saturated fatty acids.  Textures are granny and immaculate.  Milky sweet aroma due to the process used in the preparation of ghee.  Yellowish color because cow milk contains a coloring pigment called beta-carotene.  It melts at around 37°C. Sometimes, when place a small amount of desi ghee on palm, it begins to melt.
  • 6. Chemical properties of ghee  The composition of ghee varies depending on the animal whose milk has been used.  Ghee is a complex biological dairy product composed of mainly milk fat & other minor components.
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  • 8. Types of fat present in ghee-  Saturated fat 56%  Mono unsaturated fat 26%  Poly unsaturated fat 3%  Omega-3 fatty acid 2%  Omega-6 fatty acid 1%  Others 14%
  • 9. Principles of ghee preparation The principle involved in ghee preparation include: 1. Concentration of milk fat in the form of cream or butter. 2. Heat clarification of fat rich milk portion and thus reducing the amount of water to less than 0.5%. 3. Removal of the curd content in the form of ghee residue.
  • 10. Methods of preparation  Desi or indigenous  Direct cream  Creamery butter  Pre -stratification  Continuous
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  • 13. Advantage of butter cream method No need to butter production prior to manufacturing of ghee
  • 14. Limitations  Long heating time to remove the moisture.  High content of serum solids in the cream may also produce a highly caramelized flavor in the ghee.  4 – 6% loss of butter fat in the ghee residue & during the handling operations. So, 70 – 80% fat cream is recommended to minimize both fat loss and steam
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  • 17. Advantages  Removal of buttermilk (bottom layer) eliminates prolonged heating for evaporation of the moisture.  Formation of significantly low quantity ghee residue.  Low quantity of ghee absorbed into ghee residue so less fat loss along with ghee residue.  Production of ghee with lower FFA and acidity.
  • 18. Continuous method Continuous method was invented and has following benefits:  Better control on quality of the product. Only small hold-up of raw material in the plant at any time and hence no chance for whole batch getting spoiled.  Contamination by handlers can be eliminated.  CIP can be possible.  No foaming of the product during production.
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  • 20. Used in manufacture of ghee  Lactobacillus bulgaricus  Streptococcus lactic
  • 21. Adulteration of ghee  Analytical characteristics  Phytosterol acetate test Chromatography methods Color reaction
  • 22. Physiochemical properties of ghee/ Analysis of adulterated ghee Physiochemical properties of ghee are: Free fatty acid content (oleic acid) Moisture content or volatile
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  • 24. Defects in ghee manufacturing
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  • 26. Equipment that used in ghee manufacturing Cream separator  Ghee making machine  Ghee boiler  Butter churner  Ghee filtration tank
  • 27. Ghee boiler  The inner shell with cylindrical body is 6mm thick, intermediate shell is 2mm thick and the outer shell is 2mm thick.  Insulation is made up of Rock wool type glass wool between the outer shell and intermediate shell Ghee making machine VESSEL / JAR MATERIAL  Wall : Stainless Steel Sheet  Thickness of Bottom : 16 mm Structure Material  Frame : 2 mm thick  Burner : 2 Gas Burner United make.
  • 28. Cream separator • Milk Temperature : 35- 45(Degree • Creaming Efficiency : 95% • Skim Milk will have : 0.5% fat • Milk Tank : Die pressed single piece made up of Aluminum. Butter churner • Inside contact surface of the butter churner is shot/sand blasted to prevent sticking of butter to the surface. • The butter churner will come with Sight glass, Air vent, Cream loading door, Butter milk drain valves and other accessories.
  • 29. Ghee pre- filtration tank  Ghee pre-filtration tank is manufactured by steel.  Double wire- mash is fitted for filtration with ball valve which drains ghee. Wheels are provided at the bottom for easy
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  • 31. Benefits of ghee Health benefits- • Good source of energy. • Source of good fat. • Good for intestinal health. • To decrease glycemic index. • Promotes memory retention. • Rich in anti oxidant so it can protect our body from the free radicle damage. • Good for people suffering from joint pain. • Rich in fat soluble vitamin. • Contain anticancer & anti-inflammatory
  • 32. Benefits for skin  For dark circles.  For chapped and dark lips.  For dry skin.  For dull skin. Benefits for hair  Hydrates the hair.  Improves hair texture.  Work as a deep conditioner.  Promotes the hair growth.
  • 33. Uses of ghee Deep frying. A condiment. To make a bulletproof coffee. Healing the skin. Healing the lips. Ayurvedic messages.
  • 34. Packaging of ghee  Exposure of ghee to light, air, water vapor and metals causes deterioration of ghee as shown below:
  • 35. Characteristics of Packaging material  Packaging material should not react with ghee.  Easily available at low cost.  It should be non toxic.  It should not allow printing ink to penetrate into the product.  It should protect against tempering.  It should have good barrier properties against spoilage causing agents.  It should withstand wear and tear during transportation.
  • 36. Packaging material Tin cans. Glass bottles. Semi- rigid containers. Flexible films/pouches /laminates.
  • 37. Storage of ghee At higher temperature of storage, development of oxidized flavor especially with ghee which has appreciable initial acidity is more pronounced. At Lower (refrigerated) temperature storage, although it delays acid development there by prolongs shelf life but it imparts greasy and pasty texture to ghee. So, storage temperature of 21°C is recommended.