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FLOW PRODUCTION
WHAT IS FLOW PRODUCTION ?
• Flow production involves a continuous movement of
items through the production process. This means that
when one task is finished the next task must start
immediately. Therefore, the time taken on each task
must be the same.
• Flow production (often known as mass production)
involves the use of production lines such as in a car
manufacturer where doors, engines, bonnets and
wheels are added to a chassis as it moves along the
assembly line. It is appropriate when firms are looking
to produce a high volume of similar items. Some of
the big brand names that have consistently high
demand are most suitable for this type of production.
COCA-COLA
• Coca Cola as a bottling company uses the
continuous flow method of manufacturing. As
we know, continuous flow may be defined as
the so called process industries which refer to
manufacturing goods such as beer, paper, oil,
and electricity, where in this case it would be a
soft drink company. Here, the products are
made in a continuous fashion and tend to be
highly standardized and automated with very
high volumes of production. The production
flow of Coca Cola involves passing sub-
assemblies/parts from one stage of production
to another in a regular flow. Each stage adds to
the products, this is typical among bottling
plants. Coke uses this method because the
products being distributed by the company are
in wide variation and is sold in bulk amounts.
Products being distributed range from the
bottled goods such as Coke, Diet Coke, an
assorted amount of different flavors .Given that
Coca Cola has such a large range of production,
continuous flow is the best way to produce the
products.
PRODUCTION PROCESS OF COKE
• First off, the Cokes are taken to the cleaning unit. Here,
the bottles get cleaned, steamed and sanitized to rid
them of any dirt and debris. This is done by jet streams
and water. Then, the bottles are picked up by something
that can only be described as an overhead conveyer
belt. It's not a traditional conveyer belt, though.
Individual clamps pick up a bottle, and they are
transported from station to station above the room.
• It is time for the Coke to be put into the bottles.
• The soda is not all put in at the same time. The mixing
process actually has more steps now than it did when it
was first bottled. Before, the syrup would go in first, and
the carbonated water would go on top.
• Now, in a room full of bags of sugar and buckets of
caramel coloring, Coke is bottled using four different
steps. First, pure water is put in the bottle by a machine,
after that, refined sugar is added to the mix.
• Then, the sugar water gets the Coke's secret formula
mixture and some caramel coloring. A machines shake
the bottles up a bit to make sure everything is mixed
together well.
• After everything is mixed together, carbon dioxide is
added to the mix to make the drink fizz. After all, who
wants a flat bottle of Coke? The machines then sent the
bottle down another conveyer. In any Coke bottling
plant, this would be the point where drinks would be
checked by a person for quality, but since this was an
exhibit, this step was not shown to visitors.
• The eight-ounce glass bottles of Cokes come off the
conveyer belt, and they are available for visitors to take
home.
HOW IS IT IMPLEMENTED
• TOTAL CAPITAL
INTENSIVE(ONE TIME
INVESTMENT)
• MASS PRODUCTION
• REDUCE TIME WASTAGE
ADVT. OF FLOW PRODUCTION
• Advantages
• – Goods are produced in bulk
• – Goods are produced cheaply
• – Time is saved
DIS.ADVT.OF FLOW PRODUCTION
• Disadvantages
• – High set up costs
• – Workers do not feel motivated
CONCLUSION
SUCH PRODUCTION PROCESS ARE USED BY BIG
AND REPUTATED COMPANIES WHICH NEED TO
PRODUCE IN BULK, TAKING AN EXAMPLE OF
ALL THE SOFT DRINK COMPANIES.
PRODUCTON IN BULK IS REQUIRED AS THEY
NEED TO BALANCE THE DEMAND TOWARDS THE
PRODUCT
VIDEO
BIBLIOGRAPHY
• http://www.fetsystem.com/businessstudies/a
dvantages-disadvantages-flow-production
• http://iml.jou.ufl.edu/projects/spring08/Cant
well/how.html
• http://cocacolainventory.blogspot.in/2010/03
/continuous-product-flow-and-made-to.html
• http://cocacolainventory.blogspot.in/2010/03
/continuous-product-flow-and-made-to.html
Flow production

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Flow production

  • 2. WHAT IS FLOW PRODUCTION ? • Flow production involves a continuous movement of items through the production process. This means that when one task is finished the next task must start immediately. Therefore, the time taken on each task must be the same. • Flow production (often known as mass production) involves the use of production lines such as in a car manufacturer where doors, engines, bonnets and wheels are added to a chassis as it moves along the assembly line. It is appropriate when firms are looking to produce a high volume of similar items. Some of the big brand names that have consistently high demand are most suitable for this type of production.
  • 3. COCA-COLA • Coca Cola as a bottling company uses the continuous flow method of manufacturing. As we know, continuous flow may be defined as the so called process industries which refer to manufacturing goods such as beer, paper, oil, and electricity, where in this case it would be a soft drink company. Here, the products are made in a continuous fashion and tend to be highly standardized and automated with very high volumes of production. The production flow of Coca Cola involves passing sub- assemblies/parts from one stage of production to another in a regular flow. Each stage adds to the products, this is typical among bottling plants. Coke uses this method because the products being distributed by the company are in wide variation and is sold in bulk amounts. Products being distributed range from the bottled goods such as Coke, Diet Coke, an assorted amount of different flavors .Given that Coca Cola has such a large range of production, continuous flow is the best way to produce the products.
  • 4. PRODUCTION PROCESS OF COKE • First off, the Cokes are taken to the cleaning unit. Here, the bottles get cleaned, steamed and sanitized to rid them of any dirt and debris. This is done by jet streams and water. Then, the bottles are picked up by something that can only be described as an overhead conveyer belt. It's not a traditional conveyer belt, though. Individual clamps pick up a bottle, and they are transported from station to station above the room. • It is time for the Coke to be put into the bottles. • The soda is not all put in at the same time. The mixing process actually has more steps now than it did when it was first bottled. Before, the syrup would go in first, and the carbonated water would go on top. • Now, in a room full of bags of sugar and buckets of caramel coloring, Coke is bottled using four different steps. First, pure water is put in the bottle by a machine, after that, refined sugar is added to the mix. • Then, the sugar water gets the Coke's secret formula mixture and some caramel coloring. A machines shake the bottles up a bit to make sure everything is mixed together well. • After everything is mixed together, carbon dioxide is added to the mix to make the drink fizz. After all, who wants a flat bottle of Coke? The machines then sent the bottle down another conveyer. In any Coke bottling plant, this would be the point where drinks would be checked by a person for quality, but since this was an exhibit, this step was not shown to visitors. • The eight-ounce glass bottles of Cokes come off the conveyer belt, and they are available for visitors to take home.
  • 5. HOW IS IT IMPLEMENTED • TOTAL CAPITAL INTENSIVE(ONE TIME INVESTMENT) • MASS PRODUCTION • REDUCE TIME WASTAGE
  • 6. ADVT. OF FLOW PRODUCTION • Advantages • – Goods are produced in bulk • – Goods are produced cheaply • – Time is saved
  • 7. DIS.ADVT.OF FLOW PRODUCTION • Disadvantages • – High set up costs • – Workers do not feel motivated
  • 8. CONCLUSION SUCH PRODUCTION PROCESS ARE USED BY BIG AND REPUTATED COMPANIES WHICH NEED TO PRODUCE IN BULK, TAKING AN EXAMPLE OF ALL THE SOFT DRINK COMPANIES. PRODUCTON IN BULK IS REQUIRED AS THEY NEED TO BALANCE THE DEMAND TOWARDS THE PRODUCT
  • 10. BIBLIOGRAPHY • http://www.fetsystem.com/businessstudies/a dvantages-disadvantages-flow-production • http://iml.jou.ufl.edu/projects/spring08/Cant well/how.html • http://cocacolainventory.blogspot.in/2010/03 /continuous-product-flow-and-made-to.html • http://cocacolainventory.blogspot.in/2010/03 /continuous-product-flow-and-made-to.html