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Seminar on Minor Project
      B.K. Birla Institute of Engineering & Technology, Pilani




                         DOL Starter of Three Phase
                               Induction Motor
By:
Er. Kapil Kantia
Electrical Engineering
Starting of induction motor

                              A 3-phase induction motor is theoretically self starting. The stator of an
                              induction motor consists of 3-phase windings, which when connected to
                              a 3-phase supply creates a rotating magnetic field. This will link and cut
                              the rotor conductors which in turn will induce a current in the rotor
                              conductors and create a rotor magnetic field. The magnetic field created
                              by the rotor will interact with the rotating magnetic field in the stator
                              and produce rotation.

                               Therefore, 3-phase induction motors employ a starting method not to
                              provide a starting torque at the rotor, but because of the following
                              reasons;

                              1) Reduce heavy starting currents and prevent motor from overheating.
Three Phase Induction Motor   2) Provide overload and no-voltage protection.
Starting methods of Induction Motor
There are many methods in use to start 3-phase induction motors.
Some of the common methods are;



                                 Direct On-Line Starter (DOL)
                                 Star-Delta Starter
                                 Auto Transformer Starter
                                 Rotor Impedance Starter
                                 Power Electronics Starter
DOL Starter

The Direct On-Line (DOL) starter is the simplest and the most
inexpensive of all starting methods and is usually used for squirrel
cage induction motors. It directly connects the contacts of the motor
to the full supply voltage. The starting current is very large,
normally 6 to 8 times the rated current.

The starting torque is likely to be 0.75 to 2 times the full load
torque. In order to avoid excessive voltage drops in the supply line
due to high starting currents, the DOL starter is used only for
motors with a rating of less than 5KW

There are safety mechanisms inside the DOL starter which
provides protection to the motor as well as the operator of the
motor.
Components of DOL Starter

FUSES                                              MCB




   Designed to operate very quickly Protect against short circuit currents to earth or
   between phases.
Components of DOL Starter

Isolator                                      Isolator with integral fuses




  Makes circuit dead allowing for maintenance Should be door interlocked
  and lockable for safety.
Components of DOL Starter
  Contactor                    Main pole
                               terminals
Coil terminals A1 & A2                     Auxiliary contact
                               1, 3 & 5
                                           terminal 13

                                                                 Coil         Main poles    Auxiliary
                                                                                            contact
Coil

                                                          When coil is energised, it becomes a magnet
                                                          Pole contacts closes & Auxiliary contact also
                                                          closes

Main pole terminals 2, 4 & 6       Auxiliary contact
                                   terminal 14
Components of DOL Starter
Overload Unit (Thermal type)

    Main pole terminals 1, 3 & 5
                                   Reset
                                   button



N/C                                            When motor overheats due to overload
Auxiliary                                      conditions, main poles latch open Auxiliary
contacts                                       contacts also latch open and when interlocked
95 & 96                            N/O
                                   Auxiliary   within control circuit prevents motor restarting by
                                   contacts    itself when cool.
                                   97 & 98     Red pushbutton can be used to reset

    Main pole terminals 2, 4 & 6
Components of DOL Starter
 Start and Stop pushbuttons

Start button is green and flush mounted                             Stop button is red and protruding




                                          Contacts at the back of
                                          switches can be either
                                               N/O or N/C

          N/O contact                                                            N/C contact
Working of DOL Starter
                                       The DOL starter consists of a coil operated contactor
                         3-phase       K1M controlled by start and stop push buttons. On
                         supply
                                       pressing the start push button S1, the contactor coil
         Fuses                         K1M is energized from line L1.
                                       The three mains contacts (1-2), (3-4), and (5-6) in
      Isolator                         figure are closed. The motor is thus connected to the
                                       supply. When the stop push button S2 is pressed, the
                          Auxiliary
                          contact
                                       supply through the contactor K1M is disconnected.
Contactor
  K1M                    (retainer)    Since the K1M is de-energized, the main contacts (1-
                         Auxiliary     2), (3-4), and (5-6) are opened. The supply to motor
Overload Unit            contact
    OL1                  (interlock)
                                       is disconnected and the motor stops.
                                       In the fault condition or Overload causes OL1 to
                                       open, K1M coil de-energises &K1M retaining
Safety earth     Induction             contact drops out.
                   Motor
Features of DOL Starter

Features of DOL starting

For low- and medium-power three-phase motors
Three connection lines (circuit layout: star or delta)
High starting torque
Very high mechanical load
High current peaks
Voltage dips
Simple switching devices
Conclusion

The various components of DOL Starter are being studied and their
working strategies and implementation methodologies are worked upon.
An effort is being made to study the relative complexities of the
different component. Also the relative efficiency, accuracy and
processing time for each component is tried to understand.
Thank You

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Dol starter by kantiakapil

  • 1. Seminar on Minor Project B.K. Birla Institute of Engineering & Technology, Pilani DOL Starter of Three Phase Induction Motor By: Er. Kapil Kantia Electrical Engineering
  • 2. Starting of induction motor A 3-phase induction motor is theoretically self starting. The stator of an induction motor consists of 3-phase windings, which when connected to a 3-phase supply creates a rotating magnetic field. This will link and cut the rotor conductors which in turn will induce a current in the rotor conductors and create a rotor magnetic field. The magnetic field created by the rotor will interact with the rotating magnetic field in the stator and produce rotation. Therefore, 3-phase induction motors employ a starting method not to provide a starting torque at the rotor, but because of the following reasons; 1) Reduce heavy starting currents and prevent motor from overheating. Three Phase Induction Motor 2) Provide overload and no-voltage protection.
  • 3. Starting methods of Induction Motor There are many methods in use to start 3-phase induction motors. Some of the common methods are; Direct On-Line Starter (DOL) Star-Delta Starter Auto Transformer Starter Rotor Impedance Starter Power Electronics Starter
  • 4. DOL Starter The Direct On-Line (DOL) starter is the simplest and the most inexpensive of all starting methods and is usually used for squirrel cage induction motors. It directly connects the contacts of the motor to the full supply voltage. The starting current is very large, normally 6 to 8 times the rated current. The starting torque is likely to be 0.75 to 2 times the full load torque. In order to avoid excessive voltage drops in the supply line due to high starting currents, the DOL starter is used only for motors with a rating of less than 5KW There are safety mechanisms inside the DOL starter which provides protection to the motor as well as the operator of the motor.
  • 5. Components of DOL Starter FUSES MCB Designed to operate very quickly Protect against short circuit currents to earth or between phases.
  • 6. Components of DOL Starter Isolator Isolator with integral fuses Makes circuit dead allowing for maintenance Should be door interlocked and lockable for safety.
  • 7. Components of DOL Starter Contactor Main pole terminals Coil terminals A1 & A2 Auxiliary contact 1, 3 & 5 terminal 13 Coil Main poles Auxiliary contact Coil When coil is energised, it becomes a magnet Pole contacts closes & Auxiliary contact also closes Main pole terminals 2, 4 & 6 Auxiliary contact terminal 14
  • 8. Components of DOL Starter Overload Unit (Thermal type) Main pole terminals 1, 3 & 5 Reset button N/C When motor overheats due to overload Auxiliary conditions, main poles latch open Auxiliary contacts contacts also latch open and when interlocked 95 & 96 N/O Auxiliary within control circuit prevents motor restarting by contacts itself when cool. 97 & 98 Red pushbutton can be used to reset Main pole terminals 2, 4 & 6
  • 9. Components of DOL Starter Start and Stop pushbuttons Start button is green and flush mounted Stop button is red and protruding Contacts at the back of switches can be either N/O or N/C N/O contact N/C contact
  • 10. Working of DOL Starter The DOL starter consists of a coil operated contactor 3-phase K1M controlled by start and stop push buttons. On supply pressing the start push button S1, the contactor coil Fuses K1M is energized from line L1. The three mains contacts (1-2), (3-4), and (5-6) in Isolator figure are closed. The motor is thus connected to the supply. When the stop push button S2 is pressed, the Auxiliary contact supply through the contactor K1M is disconnected. Contactor K1M (retainer) Since the K1M is de-energized, the main contacts (1- Auxiliary 2), (3-4), and (5-6) are opened. The supply to motor Overload Unit contact OL1 (interlock) is disconnected and the motor stops. In the fault condition or Overload causes OL1 to open, K1M coil de-energises &K1M retaining Safety earth Induction contact drops out. Motor
  • 11. Features of DOL Starter Features of DOL starting For low- and medium-power three-phase motors Three connection lines (circuit layout: star or delta) High starting torque Very high mechanical load High current peaks Voltage dips Simple switching devices
  • 12. Conclusion The various components of DOL Starter are being studied and their working strategies and implementation methodologies are worked upon. An effort is being made to study the relative complexities of the different component. Also the relative efficiency, accuracy and processing time for each component is tried to understand.