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L-20
Sludge Disposal Methods
Industrial Waste treatment
Definition
• “Sludge” is defined as the residual material
removed from wastewater treatment
facilities.
• A new term, “biosolids,” suggests the• A new term, “biosolids,” suggests the
beneficial usage of sludge.
• The definition of “biosolids” is now
accepted as those primarily organic solid
products produced by wastewater treatment
processes that can be beneficially recycled.
A] SLUDGE TREATMENT
• Thickening
• Conditioning
• Dewatering
• Drying
• Incineration
• Disposal
1. Thickning
• Reduces moisture content of sludge,
thereby reducing volume of sludge.
• Three types of thickening
1. Gravity thickening
2. Air floatation
3. Centrifugation
GravityGravity
Thickening
2. Conditioning
• Conditioning improves the drainability
of digested sludge.
• Methods adopted –
1. Elutriation (involves passage of air to1. Elutriation (involves passage of air to
separate particles)
2. Chemical conditioning (addition of
coagulants)
3. Freezing etc.
3. Dewatering
• Purpose is to reduce volume of
sludge and increase concentrations of
biosolids.biosolids.
• Dewatering can be achieved on sand
drying beds.
Sludge Processing
• Dewatering - removes liquids
• Drying beds
• solids concentration up to 40%
• used for well digested, stabilized residuals• used for well digested, stabilized residuals
• Centrifuges
• solids concentration 20 to 40 %
• rotates liquids at high speeds & spins the
water away
Sludge Processing
• Vacuum Filters
• solids concentration 15 to 30 %
• rotating filter media passes through vat of residuals,
residuals coat the filter and water is extracted by
vacuum, polymers may be usedvacuum, polymers may be used
• Pressure filters
• solids concentration up to 50%
• series of vertical plates, belts, or frames, water
squeezed out under pressure, solids are retained
between the belts or plates
Sludge drying beds
Sludge drying
beds
4. Heat drying
• Reduces water content
• Temp @ 350oC
• Process carried out in kiln.
• Dried sludge used as soil conditioner
Heat drying unit
Sludge Reuse or Disposal Options
Incineration
• burning sludge at high temperatures in furnace
• volume is reduced
• ash is stabilized• ash is stabilized
• requires air permit & pollutant removal
• high operating costs
• complex
• Temp @ 650oC to 750oC
Sludge
Incineration:
MultipleMultiple
Hearth
Fluidized bed sludge incineration
Incinerator
Sludge Reuse or Disposal Options
Landfill
• disposal of sludge in a lined landfill
• leachate collection required
• odor potential
• local regulatory requirements
• inexpensive
• Trucking (Transportation) costs
Sludge Reuse or Disposal Options
Surface disposal
• trench, waste pile, lagoon
• biosolids remain longer than 2 years
• surface impoundment• surface impoundment
• dedicated disposal sites
Disposal site
Sludge Reuse or Disposal Options
Land Application
• application of sludge to condition the soil or
fertilize crops / other vegetation
• sprayed or spread on soil surface
• tilled into soil or injected directly below the
surface
• must be applied at agronomic rates, meet
pollutant limits, and pathogen & vector
attraction reduction requirements
• requires 30 days or more of storage
Land Application
Sludge filling station
Land disposal of sludge
Disposal into the sea
Sludge
Lagooning
Sludge
lagoons
Economic Aspects
Waste to Wealth
INCORPORATING BIOMASS INTO BRICKSINCORPORATING BIOMASS INTO BRICKSINCORPORATING BIOMASS INTO BRICKSINCORPORATING BIOMASS INTO BRICKS
Objective questions
• 1. Sludge drying beds are used for _________
of sludge.
• 2. ____________ reduces volume of sludge
considerably as compared to other methods.
• 3.Pick out odd one w r t sludge• 3.Pick out odd one w r t sludge
• Biogas recovery, metal extraction, use in
building materials, odour and pathogen
Theory questions
• Write detailed note on
• 1. Sludge disposal
• 2. Sludge drying bed• 2. Sludge drying bed

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L 20

  • 2.
  • 3. Definition • “Sludge” is defined as the residual material removed from wastewater treatment facilities. • A new term, “biosolids,” suggests the• A new term, “biosolids,” suggests the beneficial usage of sludge. • The definition of “biosolids” is now accepted as those primarily organic solid products produced by wastewater treatment processes that can be beneficially recycled.
  • 4. A] SLUDGE TREATMENT • Thickening • Conditioning • Dewatering • Drying • Incineration • Disposal
  • 5. 1. Thickning • Reduces moisture content of sludge, thereby reducing volume of sludge. • Three types of thickening 1. Gravity thickening 2. Air floatation 3. Centrifugation
  • 7. 2. Conditioning • Conditioning improves the drainability of digested sludge. • Methods adopted – 1. Elutriation (involves passage of air to1. Elutriation (involves passage of air to separate particles) 2. Chemical conditioning (addition of coagulants) 3. Freezing etc.
  • 8. 3. Dewatering • Purpose is to reduce volume of sludge and increase concentrations of biosolids.biosolids. • Dewatering can be achieved on sand drying beds.
  • 9. Sludge Processing • Dewatering - removes liquids • Drying beds • solids concentration up to 40% • used for well digested, stabilized residuals• used for well digested, stabilized residuals • Centrifuges • solids concentration 20 to 40 % • rotates liquids at high speeds & spins the water away
  • 10. Sludge Processing • Vacuum Filters • solids concentration 15 to 30 % • rotating filter media passes through vat of residuals, residuals coat the filter and water is extracted by vacuum, polymers may be usedvacuum, polymers may be used • Pressure filters • solids concentration up to 50% • series of vertical plates, belts, or frames, water squeezed out under pressure, solids are retained between the belts or plates
  • 13. 4. Heat drying • Reduces water content • Temp @ 350oC • Process carried out in kiln. • Dried sludge used as soil conditioner
  • 15. Sludge Reuse or Disposal Options Incineration • burning sludge at high temperatures in furnace • volume is reduced • ash is stabilized• ash is stabilized • requires air permit & pollutant removal • high operating costs • complex • Temp @ 650oC to 750oC
  • 17. Fluidized bed sludge incineration
  • 19. Sludge Reuse or Disposal Options Landfill • disposal of sludge in a lined landfill • leachate collection required • odor potential • local regulatory requirements • inexpensive • Trucking (Transportation) costs
  • 20. Sludge Reuse or Disposal Options Surface disposal • trench, waste pile, lagoon • biosolids remain longer than 2 years • surface impoundment• surface impoundment • dedicated disposal sites
  • 22. Sludge Reuse or Disposal Options Land Application • application of sludge to condition the soil or fertilize crops / other vegetation • sprayed or spread on soil surface • tilled into soil or injected directly below the surface • must be applied at agronomic rates, meet pollutant limits, and pathogen & vector attraction reduction requirements • requires 30 days or more of storage
  • 31.
  • 32. INCORPORATING BIOMASS INTO BRICKSINCORPORATING BIOMASS INTO BRICKSINCORPORATING BIOMASS INTO BRICKSINCORPORATING BIOMASS INTO BRICKS
  • 33. Objective questions • 1. Sludge drying beds are used for _________ of sludge. • 2. ____________ reduces volume of sludge considerably as compared to other methods. • 3.Pick out odd one w r t sludge• 3.Pick out odd one w r t sludge • Biogas recovery, metal extraction, use in building materials, odour and pathogen
  • 34. Theory questions • Write detailed note on • 1. Sludge disposal • 2. Sludge drying bed• 2. Sludge drying bed