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About Jindal Steel & Power Ltd
Jindal Steel and Power Limited (JSPL) is one of India's primary & integrated steel producers
withasignificantpresenceinsectorslikeMining,PowerGenerationandInfrastructure.
With an annual turnover of over US$ 3.5 billion, JSPL is a part of the US$ 18 billion diversified
O. P. Jindal Group and is consistently tapping new opportunities by increasing production
capacity, diversifying investments, and leveraging its core capabilities to venture into new
businesses. The company has committed investments exceeding US$ 30 billion in the future
andhasseveralbusinessinitiativesrunningsimultaneouslyacrosscontinents.
From the widest flat products to a whole range of long products, JSPL has a product portfolio
that caters to the varied needs in the steel market. The company also has the distinction of
producing the world's longest 121 meter rails and large size parallel flange beams for the first
timeinIndia.
JSPL operates the largest coal-based sponge iron plant in the world and has an installed
capacityof3MTPAofcrudesteelatRaigarh,Chhattisgarh.
Thecompanyhasaninstalledcapacityof
Ÿ 0.8MTPARailandUniversalBeamMillatRaigarh,Chhattisgarh
Ÿ 0.6MTPAWireRodMilland 1.0MTPATMTRebarmillatPatratu,Jharkhand
Ÿ 0.6MTPA Medium and Light Structural Mill and 1.0 MTPA Plate Mill at
Raigarh,Chhattisgarhand
Ÿ 1.5MTPAPlateMillproducingupto5meterwideplatesatAngul,Odisha
The company aims for a fast-paced growth so as to contribute substantially to India's long
termprosperity.
An enterprising spirit and the ability to discern future trends have been the driving force
behind the company's remarkable growth story. The company has scaled new heights with
the combined force of innovation, adaptation of new technologies and the collective skills of
its15,000strong,committedworkforce.
3
Plate Mill in Angul, Odisha
5 Meter Ultra Wide Angul Plate Mill
The newly commissioned plate mill from Siemens VAI, at Angul, Odisha produces plates up to a width of 5 meter. It is equipped
with latest equipments and technologies like TMCR, MULPIC cooling, On-line & Off-line normalizing, Quenching, Tempering,
ShearingUnits&On-lineultrasonicflawdetectionsystem.
TheAngulPlateMillfeaturestheworldclassprocessesandultra-modernfacilitieslike:
• Astate-of-the-artplatemillwithtotalproductioncapacityof1.5MTPAwithsteelrefiningandrolling
processesasexclusivetothismill
• HydraulicAutomaticGaugeControl,ContinuousVariableCrown,AntiBendingSystem,PlanViewRolling
&OnlineGamma ThicknessGauge
• ElectricArcFurnace,LadleRefiningFurnace,VacuumDegassing
• 300mmVerticalCasterwithSoftreductioninSixsegmentsfollowedbyPilecooling
• 4HiReversiblePowerfulMillwith10,000tonnesofrollseparatingforce
• MULPIC(AcceleratedcoolingandDirectQuenching)
• 100%FullbodyandEdges,OnlineUltrasonictesting
• FurnaceNormalized,Austenitized,Quenched&Tempered,ThermoMechanicalControlProcessed
• Widestdimensionalrange
4
JSPL adheres to stringent international standards and the steel grades are manufactured under various specifications like IS,
ASTM,EN,JIS,APIetc.TheAngulPlateMillisfullyequippedwithinspectionfacilitiesrightfromthesteelmakingstagetofinished
platestage.
It is also equipped with the walking beam type reheating furnace which ensures excellent surface quality and high pressure
de-scaler.Theslabsinthisfurnacearere-heatedtoatemperaturerangingfrom1100-1250°Cbasedongradesandthenrolledina
4Hi-reversingMill toproduceplateswithexcellentsurfacequality.
The Angul mill is also equipped with Level 2 Automation; Thickness and Width controlling system coupled with Heavy duty
Levellerwhichassuresclosedimensionaltolerancesandanincreasedlevelofflatnesscontrolduringplateproduction.
Our Plate Mill is capable of producing value added grades and products meeting all specialized and latest industry
requirements.
Angul Plate Mill’s Major Offerings
CONTINUOUS CASTER SLAB FINISH PLATE
Thickness - 150 mm - 300 mm Thickness - 5 mm - 150 mm
Width - 1000 mm - 2300 mm Width - 900 mm - 5000 mm
Length - 2600 mm - 4800 mm Length - 3000 mm - 24000 mm
Weight - 4.6 - 30 MT (Max.) Weight - 30 MT (Max.)
5
• Scale Free Heat Treated Plates
• Online Direct Quenched Plates
• Ultrasonic Testing Machine online top down 102 probes
• Residual Stress Free Plates
• Customized Plates: Grades, Thickness, Width, Length
• Ultra Wide 5000mm Plates
• ½ ASTM Tolerances
• Metallurgical Process: DRI, EAF, LF, Vacuum Degassing, Vertical mould
continuous Caster with Soft Reduction, Plate Rolling, Heat Treatment
• TMCP, MULPIC (ACC/DQ)
• Product and Strength Range: Thickness-5-150mm, Width- 900-5000mm
Length- 3000-24000mm, YS-235-1800 Mpa
• Advanced OCTOPUS testing software
• 5 Meter Wide Plate Mill : M/s Siemens VAI UK
• 280 MT/Hr. Reheating Furnace: M/s Fives Stein France
• Roll Shop: M/s TENOVA Pomini Italy
• Online Ultrasonic Testing M/c : M/s G E Inspection Technologies Germany
• Detailed Engineering for Civil , Structural & Infrastructure by: M/s MECON India
• Robotic Universal Testing M/c- M/s Zwick Roell, Germany
• Impact Testing M/c & Hardness Testers: M/s Zwick Roell, Germany
• Phase I - 1.5 Million Tonnes per annum
• Phase II - 2.0 Million Tonnes per annum
• Width of Plate to be Rolled - 900mm to 5000mm
• Maximum despatchable length - 24 Meters
• Thickness of plate - 5 mm to 150mm
What makes our Angul Plate Mill Unique
Features
Technology Used
Capacity
6
Why JSPL Plates are Better than Others
Fromtherawmaterialtothefinalproductdeliveredtothecustomers,JSPLassuresconsistentqualityateverystep.Itsstrongquality
assurance and control systems are equipped with state-of-the-art modern testing facilities and conform to stringent quality
standards. Ultra clean steel owing to in-house iron ore, coal mines, better grain orientation and strength/ structural integrity for
plates&sheetsonaccountofcrossrolling.
High end special steel grade plates such as High Strength Low Alloy (HSLA), Boiler & Pressure Vessel and API, are used in all
structures, Boilers , Line Pipes, Automobiles, Ship Building, Wind Mills, Yellow Goods, Wagon Manufacturing, Defense & other
Engineeringapplications.
Wide Dimensional Range
PlateThicknessfrom5mmto150mm,Width900-5000mm&Length3000-24000mm
Quality Assurance
Wide Application
Leading Technology Benefits
Compliance with Standards/ Customer Requirements
With Strict adherence to various national and International standards/ specifications like EN, DNV, BS, ASTM, API,JIS, LRS, ABS, IS
etc;JSPLPlateMilliscapableofproducing valueaddedplateproductstomeetcriticalandthelatestindustryrequirements.
• Automatic gauge control Accurate dimensions
• Work roll bending and Shifting equipment Increases profile and flatness control range
• Smart crown facility Better flatness
• Plan view rolling
Proper cross section and shape to ensure plate
rectangularity
• Profile and flatness gauges Ensuring premium quality in plates
• Thermo-mechanical controlled rolling & MULPIC
(Multi purpose interrupted cooling) process
For producing high-tensile steel plates with high and good
weldability for all major structural applications.
• Double side trim shear For trimming plates with tighter tolerances
• Slitting shear Center slitting
• Dividing shear sampling & cut to length Sampling & cut to length plates
• Heat treatment facility For normalizing, austenitising, quenching and tempering
• On-line Ultrasonic flaw detection system Automatic inspection and evaluation of the full body of
the plates
7
*Offline Heat treatment Facilities available- Normalising, Quenching & Tempering
Process Flow
Slabs Yard
Hot Paint Marker
Walking Beam
Reheating Furnace
High Pressure
Descaling
Cooling Bed 3
(Thickness >50 mm)
Trolley Mounted
UT Machine
8
Inspection Bed
(Plate Turnover Device)
Online Ultrasonic Testing
Cooling Bed 1
(Thickness<= 50 mm)
DRI Electric Arc Furnace
4 Hi Reversing Mill MULPIC Hot Leveller
Sampling & Testing
Packing & Dispatch
Paint Marking &
Stamping
Gas Cutting
9
Double side trim shear
& Slitting Shear
Divide shear
Paint Marking &
Stamping
Packing & Dispatch
Ladle Refining Furnace Vaccum Degassing/
RH Degassing
Slab Casting
Process Flow of Angul Plate Mill
The double row walking beam type digital furnace with a capacity of 280MT/hr is equipped with side burners having an
independenton/offcontrolforeachburner, reducingtheexcessscaleformation.Thefurnaceissplitintodifferentcontrol
zones for uniform heat transfer through homogeneous heat & elimination of hot spots. The world's longest furnace 57
meterprovidedbyFivesSteinfurtherenhancessoaking&improvesthequalityofheavyplates.
The 4 Hi reversible rolling mill along with cross rolling facilities has a roll separating force of 10,000 tonnes. This force helps
in high shape factor rolling and thus reduces the internal discontinuities. The rolling mill is supported by high speed
automatic gauge control, work roll anti bending and shifting equipment, smart crown facility, plan view rolling, profile &
flatnessgauges.
Thethermomechanicalcontrolprocessisanewgenerationrollingprocessforproducingfinegrainsteelbyrollingthesteel
plates in re-crystallization and non recrystallization region of austenite and for some applications in the dual phase region
of austenite & ferrite and then using high rate (accelerated) cooling. Apart from the latest rolling, the mill also has Multi
Purpose Interrupted Cooling (MULPIC) with features of Accelerated Cooling, Direct Quenching (DQ) & Quenching with
Self Tempering (QST) facilities. A wide range of alloy design can be adapted for devising the rolling & cooling processes for
achieving the desired properties. The combination of controlled rolling and accelerated cooling helps in producing high
tensilesteelplateswithlowercarbonequivalentwithtargetedproperties,microstructuresandexcellentsurfacefinish.
The hot leveller, with a capacity of 4,000 tonnes, provides excellent flatness and residual stress-free plates. Residual stress
free plates are achieved by performing bending reversals, wherein, the plates are passed through a number of rolls
separated by distance. The levelling force and the roll gap setting through hydraulic gauge control are calculated based on
the strength, thickness, temperature etc. A plastification ratio of up to 80% can be offered depending on the tensile
strength and thickness. The unit has automatic gauge control and shape system to ensure a high level of flatness. Residual
stress free plates can be produced with most powerful leveller with a capacity of levelling heavy plates up to 100mm
thickness.
Digital Reheating Furnace
Rolling Mill
Thermo-Mechanical Controlled Rolling and Accelerated Cooling
Hot Leveller
10
Theonlineshearingunitsinthemillcanshearplatesofupto50mmthickness.The
mill is equipped with heavy duty shear for plate shearing. With the help of double
side trim shear, plates are supplied in trimmed and ready-to-use condition with
tighter tolerance. Slitting shear on the other hand is used for central slitting where
asdividingshearhelpsinsamplingandfinalcuttolengthofplates.
The ultrasonic testing unit is on-line test equipment supplied by GE for automatic
inspection and evaluation of the full body of the plates. The 102 probes ensure
accurate examination of all flaws. As a result, on-line inspection of up to 50 mm
covering 100% of the plate body and edges is done. Indications are recorded and
evaluated to ensure precise monitoring of the internal quality of plates. The
accuracy of this machine is such that a flat bottom hole of 2 mm diameter can be
detected which supersedes any international standards so far in the Ultrasonic
flawdetection.Forthicknessbeyond 50mm,Ultrasonic testingshallbeperformed
throughtrolleymountedmultiprobetestingmachine.
The mill is equipped with heat treatment facility with normalizing, austenising,
quenching and tempering furnaces for achieving the desired texture of the steel
plates.Theplatesareshotblastedbeforeheattreatmentandaninertatmosphere
is maintained in the furnaces with indirect radiant type heating ensuring no scale
formationonthesurfaceoftheplate.
Equipped with Hot paint marker, Cold paint marking & Stamper in impact unique
and permanent identification. This ensures traceability right from the heat
makingstagetothefinishedproduct.
Shearing Units
Ultrasonic Testing
Heat Treatment
Marking and Traceability
11
The plate mill is a metallurgical tool that enables us to produce wide range of high quality plate products using different
rolling techniques & heat treatment processes. Depending on the application, rolling techniques like As-Rolled,
Normalized Rolled, Thermo-Mechanical Controlled process are adopted. These plates can further be processed in heat
treatment (Normalizing and Quenching & Tempering) for improving the mechanical properties suiting the applications.
Figure1showsthemetallurgicalprinciplesfollowedforproducingdifferentrangeofplateproducts.
As rolled is a rolling procedure in which the final deformation is carried out in the austenitic region. General grades of steel
plates are processed using this technique. With the advent of high powered mills, even the as rolled products offer good
properties.
Normalized rolling is a rolling procedure in which the final deformation is carried out above the Ar3, i.e, in the austenitic
region equivalent to the normalizing temperature range. Normalized Rolled plate products are used as a substitute for
FurnaceNormalizedsteelplates.Thenormalizedrolledproductsoffersimilarpropertiesthatoffurnacenormalizedplates
with improved mechanical properties like ductility, impact toughness etc. The mechanical properties are further retained
evenafternormalizingoftheseplates.
Thermo mechanical control process(TMCP) is a new generation rolling process for producing fine grain steel by rolling the
steel plates in recrystallization and non-recrystallization region of austenite and for some applications in the dual phase
region of austenite & ferrite and then using high rate (accelerated) cooling. A wide range of TMCP plates can be processed
by controlling the rolling and the cooling strategies like air cooling & accelerated cooling. The steel slabs are first
homogenized in the reheating furnace for dissolution of micro-alloys and to form a homogenized coarse austenite with a
defineddropouttemperature.
Figure 1 Rolling and Heat Treatment Process
Time
“as
rolled”
(“AR”) N Q&T+ +
“TM(CP)”
TM
TM
TM+
ACC
TM+
DQ,QST
TM
Temperature
Hot Rolling
MLE
Air
Ar₃
Ar₁
Water
ACC
Ac₃
TN
MS
(g) (g+a)
a + g
gnotrec
grec
a
Process
A B C D E F G
The rolling is split into two phases, one in the recrystallized austenite and another in the non-recrystallized austenite. In
between the two phases the intermediate plate stock is allowed to oscillate in the roller table prior to achieving the
recrystallization stop temperature. The final deformation & rolling sequences are given in the non-recrystallized phase for
achieving favorable properties. The thermo-mechanical rolling is followed with accelerated cooling or air cooling
depending on the service property requirements. TMCP plate helps in achieving high strength, high toughness with lower
carbonequivalent.
Quenching is a heat treatment process of heating the steel plates above Ar3 (Approx 910°C), soaking for a stipulated
duration at a very high rate of cooling. The quenched steel plates are very hard, low on ductility & toughness. The steel
plates are further heat treated in a furnace in a wide range of temperature viz. 150°C to 700°C to produce steel plates with
desiredproperties.Thetemperingisdonetoimprovetheductility,impacttoughnessandachievingdesiredhardness.
Furnace Normalizing is a heat treatment procedure adopted to improve the mechanical properties of rolled steel plates.
The principle of furnace normalizing is heating the steel plates above Ar3 temperature (Approx 910°C), soaking at that
temperature and then allowing it to cool in still air. This process helps in reducing the internal stresses, the microstructural
banding, and further helps in refining the grains to produce fine grains and homogeneous microstructures. The
normalized plates offer improved ductility, fine grained microstructures, and excellent impact toughness. The process is
carried out in a closed roller hearth furnace with advanced temperature controls for thinner plates and in bogie-hearth
furnaceforthickerplates.
A combination of thermo-mechanical controlled rolling and a very high rate of cooling is known as direct quenching.
Direct quenching is an online cooling technique (MULPIC) that helps in achieving very high cooling rates to substitute
quenchedandtemperedsteelplates.
Depending on critical applications, the unit also has advanced mathematical models for performing quenching as well as
selftempering.Theselftemperinghelpsinimprovingductilityandimpacttoughness.
Figure 2 Thermo - Mechanical Control Process
Heating
g(coarse)
Tempering
TEMPERATURE
Thermo-Mechanical Rolling
TIME
g(fine)
formed
α
g(fine)
recrystallised
Cooling on air
Accelerated cooling
Grain refinement
Final rolling
Metallurgy of Plate Rolling
As Rolled
Normalized Rolled
Thermo-Mechanical Control Process
Thermo-Mechanical Controlled Rolling with Direct Quenching & Self Tempering
Furnace Normalized
Quenching (Hardening) and Tempering
12 13
JSPL Heavy Plates are finding wide application across verticals due to its
ultra wide range and grades produced using state-of-the-art technology.
Applications
18
• High strength and toughness
• Good weldability
• Corrosion and fatigue resistance
• Tight dimensional tolerances
Ÿ IS 2062 E250 to E450
Ÿ EN 10025 S235 to S450
Ÿ ASTM A36, A283/285, A588
Ÿ With Strict adherence to various national and International standards/
specification like IS, EN, DNV, BS, ASTM, JIS, LRS, ABS etc, JSPL Plate Mill is
capable to produce value added plate products to meet specialized and
latest industrial requirements
Construction / General Engineering
JSPL manufactures plates for bridges, dams, civil structures and for industrial
fabrication work
Mechanical Properties
Grades
Ÿ Plates Thickness: 5 mm - 150 mm
Ÿ Width : 900 mm - 5000 mm
Ÿ Length : 3000 mm - 24000 mm
Ÿ Max. weight: 30 MT per plate
*Dimensional Tolerances as per relevant standards / customized specification
Dimensions
Ÿ As rolled
Ÿ Normalised rolled
Ÿ Thermo mechanically controlled process
Ÿ Quenched and Tempered
Delivery Conditions
19
JSPL manufactures hot rolled plates and coils for the ship building industry which can endure adverse loading
conditions, face corrosive environment and low temperature conditions to give the required mechanical properties of
• High strength
• Low temperature toughness
• High corrosion resistance
• Excellent fatigue properties
• Tight dimensional tolerances
• Excellent weldability with Low carbon equivalent
Ship Building
Ÿ Thickness: 5 mm - 90 mm
Ÿ Width: 900 mm - 5000 mm
Ÿ Length: 3000 mm - 24000 mm
Ÿ Max. Weight: 30 MT per plate
*Dimensional Tolerances as per relevant standards / customized specification
Ÿ As rolled
Ÿ Normalised rolled
Ÿ Thermo mechanically controlled rolled
Ÿ Furnace Normalised
Ÿ Quenched and Tempered
Ÿ Reference Standards: ASTM, IRS, ABS, DNV, GL, NKK, LR,BV etc.
Dimensions
Delivery Conditions
20
Wind Mill
JSPL manufactures plates for windmills subjected to
high wind speeds and buckling loads due to blades rotation
• High strength and toughness
• Good weldability, formability
• Corrosion and fatigue resistance
• Weld bead bend test on demand
• Through thickness properties.
• Tower
• Supporting structure for generator
Wind Mill
Mechanical Properties
Applications
Grades
EN 10025 S355 JR/JO/J2/K2, EN 10025 460 NL/ML, EN 10025 690 QL
Ÿ As rolled
Ÿ Normalised
Ÿ Thermo-mechanically controlled
Ÿ Quenched and Tempered
Ÿ Thickness: 5 mm - 80 mm
Ÿ Width: 900 mm - 5000 mm
Ÿ Length: 6000 mm - 24000 mm
Ÿ Weight: 30 MT per plate
*Dimensional Tolerances as per relevant standards
Dimensions
Delivery Conditions
21
14
JSPL manufactures hot rolled plates as per International standards especially API grade steel for making line pipes for
transportationofoil,gasandforoffshoreapplications.
Line Pipes and Offshore Platforms
• Highstrengthandtoughness
• Low temperature toughness
• Corrosion and fatigue resistance
• Wear and abrasion resistance
• Tight dimensional tolerances
Ÿ Offshore Structures
Ÿ Oil and Gas Line Pipes
Mechanical Properties
Ÿ Thermo mechanically controlled process
Ÿ Normalised
Ÿ Quenched and Tempered
Ÿ Through thickness test (Z - Test)
Ÿ Drop weight tear test (DWTT) and CTOD test
Ÿ Impact tested & Stringent UT as per requirements
Ÿ Thickness : 5 mm - 100 mm
Ÿ Width : 1500 mm - 5000 mm
Ÿ Length : 3000 mm - 24000 mm
Ÿ Max. weight : 30 MT per plate
*Dimensional Tolerances as per relevant standards / customized Impact tested & Stringent UT as per requirements
Ÿ API 5L Grade B, API 5L X-42/X-46/X-52/X-56/X-60/X-65/X-70/X-80
Ÿ EN10225 S355+N, EN10225S355+M, EN10225S3420+M, EN10225S460+M
Ÿ API 2H-50Z, API 2W-50Z, API 2W-60
Applications
Grades
Dimensions
Delivery Conditions
22
JSPL assures its customers of superior quality plates. Rigorous quality assurance plan and state-of-the-art
testing facility ensures compliance to all national and international specifications.
Our Laboratory and Testing Facilities are equipped with:
• Robotic Universal Testing Machine 1200kN
•
•
•
•
•
• HIC/NACE Testing Facilities
• Simulation Furnace
• Vicker and Rockwell Hardness Testing Machine
• Spectrometer
• Through Thickness Testing (Z-Test)
• Weld Bead Bend Test
Mechanical testing such as Tensile test, Impact test, Bend test,Hardness test, Chemical analysis,
Microstructure examination/Grain Size determination are done in accordance with the standard specifications
as per order. JSPL produces steel plates under proper metallurgical quality control and product inspection at
each stage.
Automatic Impact Testing Machine 750J
1000kN Capacity Bend Testing Machine
Drop Weight Tear Testing (DWTT-100,000J capacity)
Multi Probe UT Scanning Device
Metallurgical Microscope & Image Analyser
Testings Lab
Inspection & Testing Facility
Plate-cum-Coil Mill at Raigarh
16
Our Plate- cum-Coil Mill at Raigarh (Chattisgarh) produces plates up to 3500mm wide and coils upto 2500 mm wide
in various steel grades as per Indian and International standards. JSPL Plates & Coils are of premium quality in terms
of dimensional adherence & internal soundness owing to its clean raw material, sound steel refining facilities and an
efficient rolling mill. JSPL produces plates and coils complying to IS 2062 specifications upto E450 grades besides a
wide range of international standards and steel grades as per EN, DIN, JIS, ASTM, API etc. The mill is approved by
various certifying agencies such as LRS, DNV, ABS, GL, BV, IRS and NKK for shipbuilding steel; AD2000,PED, LR and IBR
for boiler quality and CE marking for export. Beside these this mill is also accredited with : ISO 9001:2008, ISO
14001:2004 , OHSAS 18001and NABL certification for chemical and mechanical lab.
Product Dimensions
Grades
Family of grades produced
• Low strength plain carbon, standard structural and boiler steel
• High strength plain carbon, solution hardened steel
• Precipitation hardened HSLA steel
• Control-rolled “Line Pipe” grade steel
• Corrosion/Heat resistant steel
• Low alloy steel
• Cu bearing grades
Plate-cum-Coil Mill at Raigarh
HOT ROLLED COILS
Thickness: 5 mm-25 mm
Width: 1500 mm-2500 mm
Coil ID/OD: 700 mm/2000 mm
DISCRETE PLATES
Thickness: 5 mm - 120 mm
Width: 1500 mm - 3500 mm
Weight: 24 MT (Max.)
CUT TO LENGTH PLATES
Thickness: 5 mm-25 mm
Width: 1500 mm-2500 mm
Length: 6000 mm-12500 mm
Length: 3000 mm - 13500mm
FURNACE NORMALISED/
ONLINE NORMALISED PLATES
Thickness: 5 to 80 mm
Coil Weight: 25 MT (Max.)
17
Contact DetailsCertifications
ISO 18001 ISO 14001:2004ISO 9001:2008 ABS Certification
NKK CertificationGL CertificationDNV CertificationLR Certification
PGCIL Approval RDSO Approval CE Marking Well known steel maker
BIS BIS BV IRS
Kharsia Road,Raigarh - 496 001,
Chhattisgarh, INDIA
Tel: +91 7762 227001-05
Fax: +91 7762 227022-23
E-mail: raigarh@jspl.com
Raigarh
Patratu
Balkudra, Patratu,
Distt. Ramgarh,
Jharkhand - 829 143, INDIA
Tel: +91 6553 275724/275726
Fax: +91 6553 275744
Barbil
Iron Ore Pellet Plant
Commercial Office,Plot No. 507/365,
Barbil-Joda Highway,
Barbil - 758035, Odisha, INDIA
Tel: +91 6767 248621/248625
Fax: +91 6767 248620
Raipur
13 K. M. Stone,
G.E. Road, Mandir Hasaud,
Raipur - 492 101, Chhattisgarh, INDIA
Tel: +91 771 2471205-07
Fax: +91 771 2471214, 2471120
E-mail: jspl_raipur@rpr.jspl.com
Angul
Jindal Steel & Power Ltd.
Chhendipada Road, SH-63,
AtPo : Jindal Nagar, Pin-759111
Dist : Angul (ODISHA)
Tel: +91 6761 254191-95
Fax: +91 6761 254141-144
Email: jindalangul@angul.jspl.com
Works
Registered Office
O.P. Jindal Marg
Hisar - 125 005,
Haryana, INDIA
Tel: +91 1662 222471-84
Fax: +91 1662 220476
Corporate Office
Jindal Centre,
12, Bhikaiji Cama Place,
New Delhi - 110 066, INDIA
Tel: +91 11 26188340-50
Fax: +91 11 26161271
Marketing Offices
Bhubaneshwar
Chennai
Chandigarh
Jindal Steel & Power Limited
Flat No. 204/205, Plot No. 428/1869
Basudev Enclave, Near Swaranapuri,
Bhubaneswar - 751 029
Tel: +91 674 2726500
Fax: +91 674 2726889
E-mail: omprakash.behera@bbsr.jspl.com
Jindal Steel & Power Limited
A Block, 6B, 6th Floor,
Meena-Kampala Arcade,
Old No. 113 & 114, New No. 20 & 18,
Sir Theyagaraya Road, T. Nagar,
Chennai - 600 017
Tel: 044 443446950-61, 24323530
Fax: +91 44 42132334
E-mail: jsplchennai@airtelmail.in
Jindal Steel & Power Limited
SCO- 24, Sector 26,
Madhya Marg, Chandigarh-160 019
Mob: +91 8427822311
Email: anand.prakash@jspl.com
Hyderabad
Jaipur
Jamshedpur
Jindal Steel & Power Limited
Suite No. 102, 1st Floor
Cyber Heights, Banjara Hills,
Road No. 2, Hyderabad - 500 034
Tel: +91 40 40024878
E-mail: vadankumar@jspl.com
Jindal Steel & Power Limited
501 &504, Pashupati Akshat Heights
Bani Park, Jaipur - 302 016
Mob: +91 9694085333
E-mail: siddarth.lodha@jindalsteel.com
Jindal Steel & Power Limited
Flat No. A1/1, Niroda Apartment,
‘L’ Road, P.O. Bistupur,
Jamshedpur - 831 002
Mob: +91 9934010544
E-mail: amar.gaunjhu@pat.jspl.com
Kanpur
Kochi
Kolkata
Jindal Steel & Power Limited
Sai Square (3rd Floor)
45, Bhargava Estate,
Civil Lines, Kanpur - 208 001
Mob: +91 9971667034
Email: rajiv.mishra@jindalsteel.com
Jindal Steel & Power Limited
32/1577 - C2 (2nd Floor) Springs Cascade,
Opp. Ernakulam Medical Centre,
Bye Pass Road, Palarivattom,
Kochi - 682 025
Tel: +91 484 4019808
Mob: +91 9567761233
E-mail: anurag.rai@jindalsteel.com
Jindal Steel & Power Limited
Room No. 61 & 63, 6th Floor,
Circular Court, 8 A.J.C. Bose Road,
Kolkata - 700 017,
Tel: +91 33 - 40218100-20
Fax: +91 33 - 40218116
Mob: +91 9163878190
E-mail: kaushikb@jspl.com
Mumbai
Raipur
Visakhapatnam
Jindal Enclave, 1st Floor,
Behind Marathe Udyog Bhawan
New Prabhadevi Road, Prabhadevi
Mumbai - 400 025
Tel: +91 22 66241000, 66241031
Fax: +91 22 66241020
e-mail: subrat.panda@jspl.com
Jindal Steel & Power Limited
13 K.M. Stone
G.E. Road, Mandir Hasaud
Raipur - 492 101
Chhattisgarh, INDIA
Tel: +91 771 2471205-7
Fax: +91 771 3054671/2471001
E-mail: sbnag@rpr.jspl.com
Jindal Steel & Power Ltd
2nd Floor, Pavan Commercial Complex,
(Above Syndicate Bank)
Main Road, Daba Gardens,
Visakhapatnam-530020
Andhra Pradesh
Head Office/International Sales Division
Ahmedabad
Bengaluru
Bhopal
Jindal Steel & Power Limited
Plot No-2, Sector-32,
Near Exit-10, Gurgaon - 122 001,
Haryana, INDIA
Tel: +91 124 6612000 (Board)
Fax: +91 124 6616202
E-mail: marketing@jindalsteel.com
Jindal Steel & Power Limited
1208, MATRIX, Behind Divya Bhaskar Office,
SG Road, Prahladnagar, Satellite,
Ahmedabad - 380 051
Tel: +91 79 65255502/3
E-mail: subimal.sarmah@jspl.com
Jindal Steel & Power Limited
N-306, IIIrd Floor, Manipal Centre,
47, Dickenson Road, Bengaluru - 560 042
Tel: +91 80 42127132
E-mail: ajoy.gupta@jspl.com
Jindal Steel & Power Limited
FM-5A, 1st Floor, Block - A,
Mansarover Complex,
Hoshangabad Road, Bhopal - 462 011
Tel: +91 755 4061630
E-mail: deepak.srivastava@jindalsteel.com
Stockyards
MUMBAI
JINDAL STEEL AND POWER LTD.
C/o DAMANI SHIPPING PVT LTD.
PLOT NO 147/2, 140/2, 147,3
OPP ASIS LOGISTICS,
USATNE AMBERNATH,
TALOJA BY PASS ROAD
THANE 421502.
Raipur
M/s Shri Kirshna Logistics
Transport Nagar, Patrapali,
Distt. Raipur Chattisgarh - 496 001
Mob: +91 9907185595
E-mail: murari@rpr.jspl.com
Nagpur
M/s Rita Steel
253/K-2 16 K.M. Milestone,
Bhandara Road, Mahalgaon
Tehsil Kamptee, Distt. Nagpur
Maharastra - 441 202
Mob: +91 9923824063
E-mail: rshukla@jspl.com
Patna
M/s Shri Tejasawi Yadav
March Marchi Road,
Patna (Bihar)
Mob: +91 9771424228
E-mail: praveen.brar@jspl.com
Cuttack
M/s Baba Lingaraj Enterprises
At Govindpur Chak
PO: Baichuna,
Tangi, Cuttack - 754 022
Mob: +91 9777444936
E-mail: rb@bbsr.jspl.com
Delhi
M/s LMJ Logistics Ltd
Khsra No. 42/29, Bakoli,
GT Karnal Road, New Delhi- 110009
Mob: +91 9873973209
E-mail: dharmendra.raj@jindalsteel.com
Faridabad
M/s Sumer Sons Pvt Ltd
Village Bhakri, Batkal-Pali Road
Faridabad - 121 009
Mob: +91 9999700550
E-mail: ypkhanna@jspl.com
Ghaziabad
M/s Daya Steel Jindal Polyflex JV Pvt Ltd
A-3, Udyog Kunj, UPSIDC Industrial Area
27 KM Stone, Hapur Bypass, NH 24
Ghaziabad - 201 001
Mob: +91 9997307666
E-mail: sanjay.jha@jindalsteel.com
M/s Chachan Metals Pvt. Limited
Khasra No.387-389 & 39 -394
Reliance Road, Gram: Bhavapur,
Jindal Nagar, Ghaziabad - 201 302
GUWAHATI
JINDAL STEEL AND POWER LTD.
DAG no. 35,PATTA no. 102,
Old 1474, New situated at Satgaon,
Mauza Deltola,Kmrup Metro,
Assam-781171
M/s Sumer Sons Pvt Ltd
C-11, Jhotwara Industrial Area,
Jaipur - 302 012,
Mob: +91 9166910666
E-mail: pawankumar.rana@jindalsteel.com
Kanpur
M/s Shree Gopal Industries
873 A, Kalpi Road
Gram Umran, Rania, Kanpur - 209 311
Mob: +91 9971667034
E-mail: rajiv.mishra@jindalsteel.com
Kolkata
M/s Balmer Lawrie & Co. Ltd.
1, Sonapur Road,
Near Jainkund Petrol Pump
Kolkata - 700 088
Mob: +91 9007148468
E-mail: pk.singh@jspl.com
Ludhiana
M/s Sumer Sons Pvt Ltd
Village Rajgarh, Tehsil Payal,
Near Doraha, Ludhiana - 141 421
Mob: +91 8427629955
E-mail: sureshk@jspl.com
Mumbai
M/s Jyoti Logistics Pvt ltd
Survey No. 72, NH-4
Old Mumbai-Pune Highway
Khalapur,Distt. Raigad - 410 203
Mob: +91 9820811555
E-mail: amitkhona@jspl.com
Jaipur
M/s Continental Carriers of India
Gate No 44, Near Rahuri Railway Station,
Tandulwadi, Post-Rahuri,
Ahmednagar, Maharashtra - 413 705,
Mob: +91 9923001951
E-mail: dhiraj.jspl@gmail.com
Rudrapur
Khasra No. 642, On NH 74,
10 Mile Stone, Rudrapur, Kashipur Road,
Near IBP Petrol Pump,
Vill. dhaulpur, Post,Khanpur,
Udhamsingh Nagar, Uttrakhand
Mob: +91 9557064666
E-mail: sharad.bajpai@jindalsteel.com
Vishakapatnam
M/s. Maha Maruti Logistcs (P) Ltd.
SYNO. 27/5, Seshadri Nagar,
Chamalapalli Village Vepagunta,
Vishakapatam - 530 047
Mob: +91 8008655007
E-mail: neelakanta.rao@jspl.com
RahuriAhmedabad
M/s Raghav Steel
156/157, Mouje Eyava, Near Hipolin Ltd.,
Sanand Viramgam Highway
Sanand, Ahmedabad - 382 110, INDIA
Mob: +91 9909964648
E-mail: hardiks@jspl.com
BANGALORE
JINDAL STEEL AND POWER LTD.
No.97/98, Goravigere Gate,
Bidarhalli, Hobili, Hoskote-Whitefield Road,
Post - Kannamangala,
Bangalore -560067
M -+91-9036662106
Bhopal
M/s Sanjay Shukla
Survey No. 234, 235, Gram Sukhi, Sevania,
Vidisha Road, Bhopal - 462 010
Mob: +91 9827478327
E-mail: as.yadav@jspl.com
Chandigarh
M/s VTC Transport Pvt Ltd
131 Industrial Area, Phase 1
Chandigarh - 160 101
Mob: +91 9814492033
E-mail: jatinder.seth@jspl.com
Chennai
M/s Sri Balaji Steel Agencies
Plot No.4, Survey No. 110/2
Kadappakkam Village,
Near Manali New Town,
Vichoor Road, Manali
Chennai - 600 103,
Mob: +91 9840237966
E-mail: srihari@jspl.com
KEY LOCATIONS & SALES NETWORK
Dumka
Indra Palace, Nag Path,
Shiv Pahar, Dumka - 814 101,
Jharkhand, INDIA Tel: +91 6434 231045
Fax: +91 6434 231044

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Plates & Coils - Jindal Steel & Power Ltd

  • 1.
  • 2. 2 About Jindal Steel & Power Ltd Jindal Steel and Power Limited (JSPL) is one of India's primary & integrated steel producers withasignificantpresenceinsectorslikeMining,PowerGenerationandInfrastructure. With an annual turnover of over US$ 3.5 billion, JSPL is a part of the US$ 18 billion diversified O. P. Jindal Group and is consistently tapping new opportunities by increasing production capacity, diversifying investments, and leveraging its core capabilities to venture into new businesses. The company has committed investments exceeding US$ 30 billion in the future andhasseveralbusinessinitiativesrunningsimultaneouslyacrosscontinents. From the widest flat products to a whole range of long products, JSPL has a product portfolio that caters to the varied needs in the steel market. The company also has the distinction of producing the world's longest 121 meter rails and large size parallel flange beams for the first timeinIndia. JSPL operates the largest coal-based sponge iron plant in the world and has an installed capacityof3MTPAofcrudesteelatRaigarh,Chhattisgarh. Thecompanyhasaninstalledcapacityof Ÿ 0.8MTPARailandUniversalBeamMillatRaigarh,Chhattisgarh Ÿ 0.6MTPAWireRodMilland 1.0MTPATMTRebarmillatPatratu,Jharkhand Ÿ 0.6MTPA Medium and Light Structural Mill and 1.0 MTPA Plate Mill at Raigarh,Chhattisgarhand Ÿ 1.5MTPAPlateMillproducingupto5meterwideplatesatAngul,Odisha The company aims for a fast-paced growth so as to contribute substantially to India's long termprosperity. An enterprising spirit and the ability to discern future trends have been the driving force behind the company's remarkable growth story. The company has scaled new heights with the combined force of innovation, adaptation of new technologies and the collective skills of its15,000strong,committedworkforce. 3 Plate Mill in Angul, Odisha
  • 3. 5 Meter Ultra Wide Angul Plate Mill The newly commissioned plate mill from Siemens VAI, at Angul, Odisha produces plates up to a width of 5 meter. It is equipped with latest equipments and technologies like TMCR, MULPIC cooling, On-line & Off-line normalizing, Quenching, Tempering, ShearingUnits&On-lineultrasonicflawdetectionsystem. TheAngulPlateMillfeaturestheworldclassprocessesandultra-modernfacilitieslike: • Astate-of-the-artplatemillwithtotalproductioncapacityof1.5MTPAwithsteelrefiningandrolling processesasexclusivetothismill • HydraulicAutomaticGaugeControl,ContinuousVariableCrown,AntiBendingSystem,PlanViewRolling &OnlineGamma ThicknessGauge • ElectricArcFurnace,LadleRefiningFurnace,VacuumDegassing • 300mmVerticalCasterwithSoftreductioninSixsegmentsfollowedbyPilecooling • 4HiReversiblePowerfulMillwith10,000tonnesofrollseparatingforce • MULPIC(AcceleratedcoolingandDirectQuenching) • 100%FullbodyandEdges,OnlineUltrasonictesting • FurnaceNormalized,Austenitized,Quenched&Tempered,ThermoMechanicalControlProcessed • Widestdimensionalrange 4 JSPL adheres to stringent international standards and the steel grades are manufactured under various specifications like IS, ASTM,EN,JIS,APIetc.TheAngulPlateMillisfullyequippedwithinspectionfacilitiesrightfromthesteelmakingstagetofinished platestage. It is also equipped with the walking beam type reheating furnace which ensures excellent surface quality and high pressure de-scaler.Theslabsinthisfurnacearere-heatedtoatemperaturerangingfrom1100-1250°Cbasedongradesandthenrolledina 4Hi-reversingMill toproduceplateswithexcellentsurfacequality. The Angul mill is also equipped with Level 2 Automation; Thickness and Width controlling system coupled with Heavy duty Levellerwhichassuresclosedimensionaltolerancesandanincreasedlevelofflatnesscontrolduringplateproduction. Our Plate Mill is capable of producing value added grades and products meeting all specialized and latest industry requirements. Angul Plate Mill’s Major Offerings CONTINUOUS CASTER SLAB FINISH PLATE Thickness - 150 mm - 300 mm Thickness - 5 mm - 150 mm Width - 1000 mm - 2300 mm Width - 900 mm - 5000 mm Length - 2600 mm - 4800 mm Length - 3000 mm - 24000 mm Weight - 4.6 - 30 MT (Max.) Weight - 30 MT (Max.) 5
  • 4. • Scale Free Heat Treated Plates • Online Direct Quenched Plates • Ultrasonic Testing Machine online top down 102 probes • Residual Stress Free Plates • Customized Plates: Grades, Thickness, Width, Length • Ultra Wide 5000mm Plates • ½ ASTM Tolerances • Metallurgical Process: DRI, EAF, LF, Vacuum Degassing, Vertical mould continuous Caster with Soft Reduction, Plate Rolling, Heat Treatment • TMCP, MULPIC (ACC/DQ) • Product and Strength Range: Thickness-5-150mm, Width- 900-5000mm Length- 3000-24000mm, YS-235-1800 Mpa • Advanced OCTOPUS testing software • 5 Meter Wide Plate Mill : M/s Siemens VAI UK • 280 MT/Hr. Reheating Furnace: M/s Fives Stein France • Roll Shop: M/s TENOVA Pomini Italy • Online Ultrasonic Testing M/c : M/s G E Inspection Technologies Germany • Detailed Engineering for Civil , Structural & Infrastructure by: M/s MECON India • Robotic Universal Testing M/c- M/s Zwick Roell, Germany • Impact Testing M/c & Hardness Testers: M/s Zwick Roell, Germany • Phase I - 1.5 Million Tonnes per annum • Phase II - 2.0 Million Tonnes per annum • Width of Plate to be Rolled - 900mm to 5000mm • Maximum despatchable length - 24 Meters • Thickness of plate - 5 mm to 150mm What makes our Angul Plate Mill Unique Features Technology Used Capacity 6 Why JSPL Plates are Better than Others Fromtherawmaterialtothefinalproductdeliveredtothecustomers,JSPLassuresconsistentqualityateverystep.Itsstrongquality assurance and control systems are equipped with state-of-the-art modern testing facilities and conform to stringent quality standards. Ultra clean steel owing to in-house iron ore, coal mines, better grain orientation and strength/ structural integrity for plates&sheetsonaccountofcrossrolling. High end special steel grade plates such as High Strength Low Alloy (HSLA), Boiler & Pressure Vessel and API, are used in all structures, Boilers , Line Pipes, Automobiles, Ship Building, Wind Mills, Yellow Goods, Wagon Manufacturing, Defense & other Engineeringapplications. Wide Dimensional Range PlateThicknessfrom5mmto150mm,Width900-5000mm&Length3000-24000mm Quality Assurance Wide Application Leading Technology Benefits Compliance with Standards/ Customer Requirements With Strict adherence to various national and International standards/ specifications like EN, DNV, BS, ASTM, API,JIS, LRS, ABS, IS etc;JSPLPlateMilliscapableofproducing valueaddedplateproductstomeetcriticalandthelatestindustryrequirements. • Automatic gauge control Accurate dimensions • Work roll bending and Shifting equipment Increases profile and flatness control range • Smart crown facility Better flatness • Plan view rolling Proper cross section and shape to ensure plate rectangularity • Profile and flatness gauges Ensuring premium quality in plates • Thermo-mechanical controlled rolling & MULPIC (Multi purpose interrupted cooling) process For producing high-tensile steel plates with high and good weldability for all major structural applications. • Double side trim shear For trimming plates with tighter tolerances • Slitting shear Center slitting • Dividing shear sampling & cut to length Sampling & cut to length plates • Heat treatment facility For normalizing, austenitising, quenching and tempering • On-line Ultrasonic flaw detection system Automatic inspection and evaluation of the full body of the plates 7
  • 5. *Offline Heat treatment Facilities available- Normalising, Quenching & Tempering Process Flow Slabs Yard Hot Paint Marker Walking Beam Reheating Furnace High Pressure Descaling Cooling Bed 3 (Thickness >50 mm) Trolley Mounted UT Machine 8 Inspection Bed (Plate Turnover Device) Online Ultrasonic Testing Cooling Bed 1 (Thickness<= 50 mm) DRI Electric Arc Furnace 4 Hi Reversing Mill MULPIC Hot Leveller Sampling & Testing Packing & Dispatch Paint Marking & Stamping Gas Cutting 9 Double side trim shear & Slitting Shear Divide shear Paint Marking & Stamping Packing & Dispatch Ladle Refining Furnace Vaccum Degassing/ RH Degassing Slab Casting
  • 6. Process Flow of Angul Plate Mill The double row walking beam type digital furnace with a capacity of 280MT/hr is equipped with side burners having an independenton/offcontrolforeachburner, reducingtheexcessscaleformation.Thefurnaceissplitintodifferentcontrol zones for uniform heat transfer through homogeneous heat & elimination of hot spots. The world's longest furnace 57 meterprovidedbyFivesSteinfurtherenhancessoaking&improvesthequalityofheavyplates. The 4 Hi reversible rolling mill along with cross rolling facilities has a roll separating force of 10,000 tonnes. This force helps in high shape factor rolling and thus reduces the internal discontinuities. The rolling mill is supported by high speed automatic gauge control, work roll anti bending and shifting equipment, smart crown facility, plan view rolling, profile & flatnessgauges. Thethermomechanicalcontrolprocessisanewgenerationrollingprocessforproducingfinegrainsteelbyrollingthesteel plates in re-crystallization and non recrystallization region of austenite and for some applications in the dual phase region of austenite & ferrite and then using high rate (accelerated) cooling. Apart from the latest rolling, the mill also has Multi Purpose Interrupted Cooling (MULPIC) with features of Accelerated Cooling, Direct Quenching (DQ) & Quenching with Self Tempering (QST) facilities. A wide range of alloy design can be adapted for devising the rolling & cooling processes for achieving the desired properties. The combination of controlled rolling and accelerated cooling helps in producing high tensilesteelplateswithlowercarbonequivalentwithtargetedproperties,microstructuresandexcellentsurfacefinish. The hot leveller, with a capacity of 4,000 tonnes, provides excellent flatness and residual stress-free plates. Residual stress free plates are achieved by performing bending reversals, wherein, the plates are passed through a number of rolls separated by distance. The levelling force and the roll gap setting through hydraulic gauge control are calculated based on the strength, thickness, temperature etc. A plastification ratio of up to 80% can be offered depending on the tensile strength and thickness. The unit has automatic gauge control and shape system to ensure a high level of flatness. Residual stress free plates can be produced with most powerful leveller with a capacity of levelling heavy plates up to 100mm thickness. Digital Reheating Furnace Rolling Mill Thermo-Mechanical Controlled Rolling and Accelerated Cooling Hot Leveller 10 Theonlineshearingunitsinthemillcanshearplatesofupto50mmthickness.The mill is equipped with heavy duty shear for plate shearing. With the help of double side trim shear, plates are supplied in trimmed and ready-to-use condition with tighter tolerance. Slitting shear on the other hand is used for central slitting where asdividingshearhelpsinsamplingandfinalcuttolengthofplates. The ultrasonic testing unit is on-line test equipment supplied by GE for automatic inspection and evaluation of the full body of the plates. The 102 probes ensure accurate examination of all flaws. As a result, on-line inspection of up to 50 mm covering 100% of the plate body and edges is done. Indications are recorded and evaluated to ensure precise monitoring of the internal quality of plates. The accuracy of this machine is such that a flat bottom hole of 2 mm diameter can be detected which supersedes any international standards so far in the Ultrasonic flawdetection.Forthicknessbeyond 50mm,Ultrasonic testingshallbeperformed throughtrolleymountedmultiprobetestingmachine. The mill is equipped with heat treatment facility with normalizing, austenising, quenching and tempering furnaces for achieving the desired texture of the steel plates.Theplatesareshotblastedbeforeheattreatmentandaninertatmosphere is maintained in the furnaces with indirect radiant type heating ensuring no scale formationonthesurfaceoftheplate. Equipped with Hot paint marker, Cold paint marking & Stamper in impact unique and permanent identification. This ensures traceability right from the heat makingstagetothefinishedproduct. Shearing Units Ultrasonic Testing Heat Treatment Marking and Traceability 11
  • 7. The plate mill is a metallurgical tool that enables us to produce wide range of high quality plate products using different rolling techniques & heat treatment processes. Depending on the application, rolling techniques like As-Rolled, Normalized Rolled, Thermo-Mechanical Controlled process are adopted. These plates can further be processed in heat treatment (Normalizing and Quenching & Tempering) for improving the mechanical properties suiting the applications. Figure1showsthemetallurgicalprinciplesfollowedforproducingdifferentrangeofplateproducts. As rolled is a rolling procedure in which the final deformation is carried out in the austenitic region. General grades of steel plates are processed using this technique. With the advent of high powered mills, even the as rolled products offer good properties. Normalized rolling is a rolling procedure in which the final deformation is carried out above the Ar3, i.e, in the austenitic region equivalent to the normalizing temperature range. Normalized Rolled plate products are used as a substitute for FurnaceNormalizedsteelplates.Thenormalizedrolledproductsoffersimilarpropertiesthatoffurnacenormalizedplates with improved mechanical properties like ductility, impact toughness etc. The mechanical properties are further retained evenafternormalizingoftheseplates. Thermo mechanical control process(TMCP) is a new generation rolling process for producing fine grain steel by rolling the steel plates in recrystallization and non-recrystallization region of austenite and for some applications in the dual phase region of austenite & ferrite and then using high rate (accelerated) cooling. A wide range of TMCP plates can be processed by controlling the rolling and the cooling strategies like air cooling & accelerated cooling. The steel slabs are first homogenized in the reheating furnace for dissolution of micro-alloys and to form a homogenized coarse austenite with a defineddropouttemperature. Figure 1 Rolling and Heat Treatment Process Time “as rolled” (“AR”) N Q&T+ + “TM(CP)” TM TM TM+ ACC TM+ DQ,QST TM Temperature Hot Rolling MLE Air Ar₃ Ar₁ Water ACC Ac₃ TN MS (g) (g+a) a + g gnotrec grec a Process A B C D E F G The rolling is split into two phases, one in the recrystallized austenite and another in the non-recrystallized austenite. In between the two phases the intermediate plate stock is allowed to oscillate in the roller table prior to achieving the recrystallization stop temperature. The final deformation & rolling sequences are given in the non-recrystallized phase for achieving favorable properties. The thermo-mechanical rolling is followed with accelerated cooling or air cooling depending on the service property requirements. TMCP plate helps in achieving high strength, high toughness with lower carbonequivalent. Quenching is a heat treatment process of heating the steel plates above Ar3 (Approx 910°C), soaking for a stipulated duration at a very high rate of cooling. The quenched steel plates are very hard, low on ductility & toughness. The steel plates are further heat treated in a furnace in a wide range of temperature viz. 150°C to 700°C to produce steel plates with desiredproperties.Thetemperingisdonetoimprovetheductility,impacttoughnessandachievingdesiredhardness. Furnace Normalizing is a heat treatment procedure adopted to improve the mechanical properties of rolled steel plates. The principle of furnace normalizing is heating the steel plates above Ar3 temperature (Approx 910°C), soaking at that temperature and then allowing it to cool in still air. This process helps in reducing the internal stresses, the microstructural banding, and further helps in refining the grains to produce fine grains and homogeneous microstructures. The normalized plates offer improved ductility, fine grained microstructures, and excellent impact toughness. The process is carried out in a closed roller hearth furnace with advanced temperature controls for thinner plates and in bogie-hearth furnaceforthickerplates. A combination of thermo-mechanical controlled rolling and a very high rate of cooling is known as direct quenching. Direct quenching is an online cooling technique (MULPIC) that helps in achieving very high cooling rates to substitute quenchedandtemperedsteelplates. Depending on critical applications, the unit also has advanced mathematical models for performing quenching as well as selftempering.Theselftemperinghelpsinimprovingductilityandimpacttoughness. Figure 2 Thermo - Mechanical Control Process Heating g(coarse) Tempering TEMPERATURE Thermo-Mechanical Rolling TIME g(fine) formed α g(fine) recrystallised Cooling on air Accelerated cooling Grain refinement Final rolling Metallurgy of Plate Rolling As Rolled Normalized Rolled Thermo-Mechanical Control Process Thermo-Mechanical Controlled Rolling with Direct Quenching & Self Tempering Furnace Normalized Quenching (Hardening) and Tempering 12 13
  • 8. JSPL Heavy Plates are finding wide application across verticals due to its ultra wide range and grades produced using state-of-the-art technology. Applications 18 • High strength and toughness • Good weldability • Corrosion and fatigue resistance • Tight dimensional tolerances Ÿ IS 2062 E250 to E450 Ÿ EN 10025 S235 to S450 Ÿ ASTM A36, A283/285, A588 Ÿ With Strict adherence to various national and International standards/ specification like IS, EN, DNV, BS, ASTM, JIS, LRS, ABS etc, JSPL Plate Mill is capable to produce value added plate products to meet specialized and latest industrial requirements Construction / General Engineering JSPL manufactures plates for bridges, dams, civil structures and for industrial fabrication work Mechanical Properties Grades Ÿ Plates Thickness: 5 mm - 150 mm Ÿ Width : 900 mm - 5000 mm Ÿ Length : 3000 mm - 24000 mm Ÿ Max. weight: 30 MT per plate *Dimensional Tolerances as per relevant standards / customized specification Dimensions Ÿ As rolled Ÿ Normalised rolled Ÿ Thermo mechanically controlled process Ÿ Quenched and Tempered Delivery Conditions 19
  • 9. JSPL manufactures hot rolled plates and coils for the ship building industry which can endure adverse loading conditions, face corrosive environment and low temperature conditions to give the required mechanical properties of • High strength • Low temperature toughness • High corrosion resistance • Excellent fatigue properties • Tight dimensional tolerances • Excellent weldability with Low carbon equivalent Ship Building Ÿ Thickness: 5 mm - 90 mm Ÿ Width: 900 mm - 5000 mm Ÿ Length: 3000 mm - 24000 mm Ÿ Max. Weight: 30 MT per plate *Dimensional Tolerances as per relevant standards / customized specification Ÿ As rolled Ÿ Normalised rolled Ÿ Thermo mechanically controlled rolled Ÿ Furnace Normalised Ÿ Quenched and Tempered Ÿ Reference Standards: ASTM, IRS, ABS, DNV, GL, NKK, LR,BV etc. Dimensions Delivery Conditions 20 Wind Mill JSPL manufactures plates for windmills subjected to high wind speeds and buckling loads due to blades rotation • High strength and toughness • Good weldability, formability • Corrosion and fatigue resistance • Weld bead bend test on demand • Through thickness properties. • Tower • Supporting structure for generator Wind Mill Mechanical Properties Applications Grades EN 10025 S355 JR/JO/J2/K2, EN 10025 460 NL/ML, EN 10025 690 QL Ÿ As rolled Ÿ Normalised Ÿ Thermo-mechanically controlled Ÿ Quenched and Tempered Ÿ Thickness: 5 mm - 80 mm Ÿ Width: 900 mm - 5000 mm Ÿ Length: 6000 mm - 24000 mm Ÿ Weight: 30 MT per plate *Dimensional Tolerances as per relevant standards Dimensions Delivery Conditions 21
  • 10. 14 JSPL manufactures hot rolled plates as per International standards especially API grade steel for making line pipes for transportationofoil,gasandforoffshoreapplications. Line Pipes and Offshore Platforms • Highstrengthandtoughness • Low temperature toughness • Corrosion and fatigue resistance • Wear and abrasion resistance • Tight dimensional tolerances Ÿ Offshore Structures Ÿ Oil and Gas Line Pipes Mechanical Properties Ÿ Thermo mechanically controlled process Ÿ Normalised Ÿ Quenched and Tempered Ÿ Through thickness test (Z - Test) Ÿ Drop weight tear test (DWTT) and CTOD test Ÿ Impact tested & Stringent UT as per requirements Ÿ Thickness : 5 mm - 100 mm Ÿ Width : 1500 mm - 5000 mm Ÿ Length : 3000 mm - 24000 mm Ÿ Max. weight : 30 MT per plate *Dimensional Tolerances as per relevant standards / customized Impact tested & Stringent UT as per requirements Ÿ API 5L Grade B, API 5L X-42/X-46/X-52/X-56/X-60/X-65/X-70/X-80 Ÿ EN10225 S355+N, EN10225S355+M, EN10225S3420+M, EN10225S460+M Ÿ API 2H-50Z, API 2W-50Z, API 2W-60 Applications Grades Dimensions Delivery Conditions 22 JSPL assures its customers of superior quality plates. Rigorous quality assurance plan and state-of-the-art testing facility ensures compliance to all national and international specifications. Our Laboratory and Testing Facilities are equipped with: • Robotic Universal Testing Machine 1200kN • • • • • • HIC/NACE Testing Facilities • Simulation Furnace • Vicker and Rockwell Hardness Testing Machine • Spectrometer • Through Thickness Testing (Z-Test) • Weld Bead Bend Test Mechanical testing such as Tensile test, Impact test, Bend test,Hardness test, Chemical analysis, Microstructure examination/Grain Size determination are done in accordance with the standard specifications as per order. JSPL produces steel plates under proper metallurgical quality control and product inspection at each stage. Automatic Impact Testing Machine 750J 1000kN Capacity Bend Testing Machine Drop Weight Tear Testing (DWTT-100,000J capacity) Multi Probe UT Scanning Device Metallurgical Microscope & Image Analyser Testings Lab Inspection & Testing Facility
  • 11. Plate-cum-Coil Mill at Raigarh 16 Our Plate- cum-Coil Mill at Raigarh (Chattisgarh) produces plates up to 3500mm wide and coils upto 2500 mm wide in various steel grades as per Indian and International standards. JSPL Plates & Coils are of premium quality in terms of dimensional adherence & internal soundness owing to its clean raw material, sound steel refining facilities and an efficient rolling mill. JSPL produces plates and coils complying to IS 2062 specifications upto E450 grades besides a wide range of international standards and steel grades as per EN, DIN, JIS, ASTM, API etc. The mill is approved by various certifying agencies such as LRS, DNV, ABS, GL, BV, IRS and NKK for shipbuilding steel; AD2000,PED, LR and IBR for boiler quality and CE marking for export. Beside these this mill is also accredited with : ISO 9001:2008, ISO 14001:2004 , OHSAS 18001and NABL certification for chemical and mechanical lab. Product Dimensions Grades Family of grades produced • Low strength plain carbon, standard structural and boiler steel • High strength plain carbon, solution hardened steel • Precipitation hardened HSLA steel • Control-rolled “Line Pipe” grade steel • Corrosion/Heat resistant steel • Low alloy steel • Cu bearing grades Plate-cum-Coil Mill at Raigarh HOT ROLLED COILS Thickness: 5 mm-25 mm Width: 1500 mm-2500 mm Coil ID/OD: 700 mm/2000 mm DISCRETE PLATES Thickness: 5 mm - 120 mm Width: 1500 mm - 3500 mm Weight: 24 MT (Max.) CUT TO LENGTH PLATES Thickness: 5 mm-25 mm Width: 1500 mm-2500 mm Length: 6000 mm-12500 mm Length: 3000 mm - 13500mm FURNACE NORMALISED/ ONLINE NORMALISED PLATES Thickness: 5 to 80 mm Coil Weight: 25 MT (Max.) 17
  • 12. Contact DetailsCertifications ISO 18001 ISO 14001:2004ISO 9001:2008 ABS Certification NKK CertificationGL CertificationDNV CertificationLR Certification PGCIL Approval RDSO Approval CE Marking Well known steel maker BIS BIS BV IRS Kharsia Road,Raigarh - 496 001, Chhattisgarh, INDIA Tel: +91 7762 227001-05 Fax: +91 7762 227022-23 E-mail: raigarh@jspl.com Raigarh Patratu Balkudra, Patratu, Distt. Ramgarh, Jharkhand - 829 143, INDIA Tel: +91 6553 275724/275726 Fax: +91 6553 275744 Barbil Iron Ore Pellet Plant Commercial Office,Plot No. 507/365, Barbil-Joda Highway, Barbil - 758035, Odisha, INDIA Tel: +91 6767 248621/248625 Fax: +91 6767 248620 Raipur 13 K. M. Stone, G.E. Road, Mandir Hasaud, Raipur - 492 101, Chhattisgarh, INDIA Tel: +91 771 2471205-07 Fax: +91 771 2471214, 2471120 E-mail: jspl_raipur@rpr.jspl.com Angul Jindal Steel & Power Ltd. Chhendipada Road, SH-63, AtPo : Jindal Nagar, Pin-759111 Dist : Angul (ODISHA) Tel: +91 6761 254191-95 Fax: +91 6761 254141-144 Email: jindalangul@angul.jspl.com Works Registered Office O.P. Jindal Marg Hisar - 125 005, Haryana, INDIA Tel: +91 1662 222471-84 Fax: +91 1662 220476 Corporate Office Jindal Centre, 12, Bhikaiji Cama Place, New Delhi - 110 066, INDIA Tel: +91 11 26188340-50 Fax: +91 11 26161271 Marketing Offices Bhubaneshwar Chennai Chandigarh Jindal Steel & Power Limited Flat No. 204/205, Plot No. 428/1869 Basudev Enclave, Near Swaranapuri, Bhubaneswar - 751 029 Tel: +91 674 2726500 Fax: +91 674 2726889 E-mail: omprakash.behera@bbsr.jspl.com Jindal Steel & Power Limited A Block, 6B, 6th Floor, Meena-Kampala Arcade, Old No. 113 & 114, New No. 20 & 18, Sir Theyagaraya Road, T. Nagar, Chennai - 600 017 Tel: 044 443446950-61, 24323530 Fax: +91 44 42132334 E-mail: jsplchennai@airtelmail.in Jindal Steel & Power Limited SCO- 24, Sector 26, Madhya Marg, Chandigarh-160 019 Mob: +91 8427822311 Email: anand.prakash@jspl.com Hyderabad Jaipur Jamshedpur Jindal Steel & Power Limited Suite No. 102, 1st Floor Cyber Heights, Banjara Hills, Road No. 2, Hyderabad - 500 034 Tel: +91 40 40024878 E-mail: vadankumar@jspl.com Jindal Steel & Power Limited 501 &504, Pashupati Akshat Heights Bani Park, Jaipur - 302 016 Mob: +91 9694085333 E-mail: siddarth.lodha@jindalsteel.com Jindal Steel & Power Limited Flat No. A1/1, Niroda Apartment, ‘L’ Road, P.O. Bistupur, Jamshedpur - 831 002 Mob: +91 9934010544 E-mail: amar.gaunjhu@pat.jspl.com Kanpur Kochi Kolkata Jindal Steel & Power Limited Sai Square (3rd Floor) 45, Bhargava Estate, Civil Lines, Kanpur - 208 001 Mob: +91 9971667034 Email: rajiv.mishra@jindalsteel.com Jindal Steel & Power Limited 32/1577 - C2 (2nd Floor) Springs Cascade, Opp. Ernakulam Medical Centre, Bye Pass Road, Palarivattom, Kochi - 682 025 Tel: +91 484 4019808 Mob: +91 9567761233 E-mail: anurag.rai@jindalsteel.com Jindal Steel & Power Limited Room No. 61 & 63, 6th Floor, Circular Court, 8 A.J.C. Bose Road, Kolkata - 700 017, Tel: +91 33 - 40218100-20 Fax: +91 33 - 40218116 Mob: +91 9163878190 E-mail: kaushikb@jspl.com Mumbai Raipur Visakhapatnam Jindal Enclave, 1st Floor, Behind Marathe Udyog Bhawan New Prabhadevi Road, Prabhadevi Mumbai - 400 025 Tel: +91 22 66241000, 66241031 Fax: +91 22 66241020 e-mail: subrat.panda@jspl.com Jindal Steel & Power Limited 13 K.M. Stone G.E. Road, Mandir Hasaud Raipur - 492 101 Chhattisgarh, INDIA Tel: +91 771 2471205-7 Fax: +91 771 3054671/2471001 E-mail: sbnag@rpr.jspl.com Jindal Steel & Power Ltd 2nd Floor, Pavan Commercial Complex, (Above Syndicate Bank) Main Road, Daba Gardens, Visakhapatnam-530020 Andhra Pradesh Head Office/International Sales Division Ahmedabad Bengaluru Bhopal Jindal Steel & Power Limited Plot No-2, Sector-32, Near Exit-10, Gurgaon - 122 001, Haryana, INDIA Tel: +91 124 6612000 (Board) Fax: +91 124 6616202 E-mail: marketing@jindalsteel.com Jindal Steel & Power Limited 1208, MATRIX, Behind Divya Bhaskar Office, SG Road, Prahladnagar, Satellite, Ahmedabad - 380 051 Tel: +91 79 65255502/3 E-mail: subimal.sarmah@jspl.com Jindal Steel & Power Limited N-306, IIIrd Floor, Manipal Centre, 47, Dickenson Road, Bengaluru - 560 042 Tel: +91 80 42127132 E-mail: ajoy.gupta@jspl.com Jindal Steel & Power Limited FM-5A, 1st Floor, Block - A, Mansarover Complex, Hoshangabad Road, Bhopal - 462 011 Tel: +91 755 4061630 E-mail: deepak.srivastava@jindalsteel.com Stockyards MUMBAI JINDAL STEEL AND POWER LTD. C/o DAMANI SHIPPING PVT LTD. PLOT NO 147/2, 140/2, 147,3 OPP ASIS LOGISTICS, USATNE AMBERNATH, TALOJA BY PASS ROAD THANE 421502. Raipur M/s Shri Kirshna Logistics Transport Nagar, Patrapali, Distt. Raipur Chattisgarh - 496 001 Mob: +91 9907185595 E-mail: murari@rpr.jspl.com Nagpur M/s Rita Steel 253/K-2 16 K.M. Milestone, Bhandara Road, Mahalgaon Tehsil Kamptee, Distt. Nagpur Maharastra - 441 202 Mob: +91 9923824063 E-mail: rshukla@jspl.com Patna M/s Shri Tejasawi Yadav March Marchi Road, Patna (Bihar) Mob: +91 9771424228 E-mail: praveen.brar@jspl.com Cuttack M/s Baba Lingaraj Enterprises At Govindpur Chak PO: Baichuna, Tangi, Cuttack - 754 022 Mob: +91 9777444936 E-mail: rb@bbsr.jspl.com Delhi M/s LMJ Logistics Ltd Khsra No. 42/29, Bakoli, GT Karnal Road, New Delhi- 110009 Mob: +91 9873973209 E-mail: dharmendra.raj@jindalsteel.com Faridabad M/s Sumer Sons Pvt Ltd Village Bhakri, Batkal-Pali Road Faridabad - 121 009 Mob: +91 9999700550 E-mail: ypkhanna@jspl.com Ghaziabad M/s Daya Steel Jindal Polyflex JV Pvt Ltd A-3, Udyog Kunj, UPSIDC Industrial Area 27 KM Stone, Hapur Bypass, NH 24 Ghaziabad - 201 001 Mob: +91 9997307666 E-mail: sanjay.jha@jindalsteel.com M/s Chachan Metals Pvt. Limited Khasra No.387-389 & 39 -394 Reliance Road, Gram: Bhavapur, Jindal Nagar, Ghaziabad - 201 302 GUWAHATI JINDAL STEEL AND POWER LTD. DAG no. 35,PATTA no. 102, Old 1474, New situated at Satgaon, Mauza Deltola,Kmrup Metro, Assam-781171 M/s Sumer Sons Pvt Ltd C-11, Jhotwara Industrial Area, Jaipur - 302 012, Mob: +91 9166910666 E-mail: pawankumar.rana@jindalsteel.com Kanpur M/s Shree Gopal Industries 873 A, Kalpi Road Gram Umran, Rania, Kanpur - 209 311 Mob: +91 9971667034 E-mail: rajiv.mishra@jindalsteel.com Kolkata M/s Balmer Lawrie & Co. Ltd. 1, Sonapur Road, Near Jainkund Petrol Pump Kolkata - 700 088 Mob: +91 9007148468 E-mail: pk.singh@jspl.com Ludhiana M/s Sumer Sons Pvt Ltd Village Rajgarh, Tehsil Payal, Near Doraha, Ludhiana - 141 421 Mob: +91 8427629955 E-mail: sureshk@jspl.com Mumbai M/s Jyoti Logistics Pvt ltd Survey No. 72, NH-4 Old Mumbai-Pune Highway Khalapur,Distt. Raigad - 410 203 Mob: +91 9820811555 E-mail: amitkhona@jspl.com Jaipur M/s Continental Carriers of India Gate No 44, Near Rahuri Railway Station, Tandulwadi, Post-Rahuri, Ahmednagar, Maharashtra - 413 705, Mob: +91 9923001951 E-mail: dhiraj.jspl@gmail.com Rudrapur Khasra No. 642, On NH 74, 10 Mile Stone, Rudrapur, Kashipur Road, Near IBP Petrol Pump, Vill. dhaulpur, Post,Khanpur, Udhamsingh Nagar, Uttrakhand Mob: +91 9557064666 E-mail: sharad.bajpai@jindalsteel.com Vishakapatnam M/s. Maha Maruti Logistcs (P) Ltd. SYNO. 27/5, Seshadri Nagar, Chamalapalli Village Vepagunta, Vishakapatam - 530 047 Mob: +91 8008655007 E-mail: neelakanta.rao@jspl.com RahuriAhmedabad M/s Raghav Steel 156/157, Mouje Eyava, Near Hipolin Ltd., Sanand Viramgam Highway Sanand, Ahmedabad - 382 110, INDIA Mob: +91 9909964648 E-mail: hardiks@jspl.com BANGALORE JINDAL STEEL AND POWER LTD. No.97/98, Goravigere Gate, Bidarhalli, Hobili, Hoskote-Whitefield Road, Post - Kannamangala, Bangalore -560067 M -+91-9036662106 Bhopal M/s Sanjay Shukla Survey No. 234, 235, Gram Sukhi, Sevania, Vidisha Road, Bhopal - 462 010 Mob: +91 9827478327 E-mail: as.yadav@jspl.com Chandigarh M/s VTC Transport Pvt Ltd 131 Industrial Area, Phase 1 Chandigarh - 160 101 Mob: +91 9814492033 E-mail: jatinder.seth@jspl.com Chennai M/s Sri Balaji Steel Agencies Plot No.4, Survey No. 110/2 Kadappakkam Village, Near Manali New Town, Vichoor Road, Manali Chennai - 600 103, Mob: +91 9840237966 E-mail: srihari@jspl.com KEY LOCATIONS & SALES NETWORK Dumka Indra Palace, Nag Path, Shiv Pahar, Dumka - 814 101, Jharkhand, INDIA Tel: +91 6434 231045 Fax: +91 6434 231044