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2. Major EMS factories are beginning to understand that their
SMT Assembly is not complete without a Pneumatic Stencil
Cleaner. Certain stencil cleaners can help cut down overall
costs like labor costs, printing errors, and factory and
environmental hazards. We have found that often times SMT
Factory Owners and CEOs tend to overlook the costs within
the stencil cleaning process that affect many factors down the
operation line. It is not just the cost of the machine being
purchased, it is the overall cleaning system that you are
investing in which has an effect on many different areas and
should be addressed when considering your best stencil
cleaning method.
The Pneumatic Stencil Cleaner can be used for various
stencils and misprinted PCBs, the combination of features
offered by our S-1688 make it a unique and truly automatic
stencil cleaner, allowing the operator to walk away from the
process without worry. Normally, stencil cleaners require
manual positioning and movement from experienced operators
to ensure consistent cleaning. The S-1688, from start to finish,
is a closed cleaning system that does not require experienced
operators or any repositioning. It is the easiest solution for
ease of operation, fire safety, chemical safety, and the
environment.
The S-1688 frees operators by performing the following
operations automatically: combining a specifically shaped
ultrasonic cleaning chamber, continuously filtering the
cleaning bath, automatic indication of the liquid level and filter
status, and automatic loading/unloading of the stencil. Its
integrated loading arm ensures that every stencil is positioned
precisely the same way inside the cleaning tank and that it is
withdrawn from the cleaning chemicals as soon as the cycle is
finished. Its filtration system continuously removes solids
from the cleaning liquid, often maintaining the cleaning
effectiveness of the medium for up to a year or longer
(depending on usage, of course).
Stencil Cleaning
B Y S M T H E L P . C O M
1 | SOUTHERN MACHINERY • SMTHELP.COM
3. There are three main pollution sources to consider
when dealing with Stencil Cleaning Equipment for
your PCBA. They include gaseous emissions,
wastewater, and solid emissions. Depending on
the regulations of the location you conduct
manufacturing, the quantity of the emissions, and
any fines or penalties associated with these
emissions, we recommend learning about
environmental pitfalls and avoiding them
altogether.
2 | S O U T H E R N M A C H I N E R Y • S M T H E L P . C O M
Better for the
Environment
B Y S M T H E L P . C O M
The environmental pitfalls you can avoid by choosing the
S-1688 Pneumatic Stencil Cleaner:
Air Pollution:
Ozone Depleting Substances
Climate Change Contributing Substances
Odors
Solid Waste:
Heavy metal cations (notably lead,
tin and copper)
All leachable toxic materials up to 100 years in
authorized discharge conditions
Used solvent
Waste Water Pollution:
Heavy metal cations (notably lead, tin and copper)
Anions (notably phosphates, nitrites and sulfates)
Complexing/chelating agents (notably EDTA salts and
ammonium/amine compounds
PH (acid or base condition)
COD/BOD
Other (temperature, solid matter, suspended matter,
Toxicity to aqueous life before and after biodegradation
surface tension modifiers, etc.)
4. Stencil Cleaning Safety
S O U T H E R N M A C H I N E R Y • S M T H E L P . C O M | 3
Manual Stencil Cleaning poses many safety hazards to people, property, and productivity. The
highly flammable, and extremely concentrated solutions that are typical of stencil cleaning
solutions pose a risk to operators assigned to this laborious task. In addition, machines that plug
into the electrical outlet pose a fire and detonation risk.
The Pneumatic Stencil Cleaner S-1688 offers a no-rinse, aqueous cleaning agents for 100% closed
loop process, for conformity to present and future economic and environmental operating
requirements.The operator can start the cycle and walk away from the cleaning operation. Also, its
compact footprint, integrated castors, and trivial connection requirements-its only connection is to
a 240-volt outlet, with no water or drainage requirements make it very flexible.
The pneumatic design of the S-1688 machine adopts a fully pneumatic control wash, to clean the
stencil type circuit board and can effectively remove the solder paste and flux residue. It is driven
by the pneumatic logic control and efficient, fast, safe is cleaning the stencil current and
recommended method, using rotating efficient atomization spray arms, four heavy solution filtration
cycle use, simple maintenance, all in a stainless steel body that guarantees the life span.
B Y S M T H E L P . C O M
5. Can effectively remove solder paste, such as red glue residue and more from steel
mesh, wire mesh, copper mesh, microporous network, scraper, fixture, PCB, etc.
Stencil Cleaner Features:
User-friendly with simple operating buttons (Start, Stop, Reset).
Cleaning and drying process can be easily controlled with one button
Operator Safe
Safer to use without injury by acidic or alkali cleaning reactions
Pneumatic logic control; utilizes fully pneumatic cleaning control
No fire hazard; not powered by electricity
Can use water or solvent, safe and reliable
Completely enclosed cleaning process removes hazard of cleaning fluid contact
Closed loop cleaning, reduces water usage
Cleaning liquid can be continually recycled, saving costs and helping environment
Adjustable Air Pressure: spray pressure and diaphragm size pump both adjustable
Simple machine maintenance, 304 stainless steel body
Protects the environment, water recycle, saves on water costs and waste
Lower consumption: 2 filters (cost $40.00) can clean more 200 cycles.
Specifications &
Features
B Y S M T H E L P . C O M
4 | S O U T H E R N M A C H I N E R Y • S M T H E L P . C O M
Cleaning Mechanisms:
Nylon filter 20 microns→
Activated carbon filter→
Positive resin filter→
reservoir→
10 micron filter filter→
Powerful diaphragm pump→
Pneumatic motor convulsions→
The rotary valve→
Rotary jet cleaning chamber→
Nylon filter and then repeat cycle
20 microns.
Specifications:
Application stencil, glue screen , copper screen
Stencil size Standard 29 inch and below size
Standard 29 inch and below
Clean liquid capacity Max 50L , Min 20 L
Cleaning fluid volume 40L
Cleaning method Rotary double-sided pressure
injection and high-pressure air spraying (
cleaning and drying )
Clean time 2~4 min (stencil and copper net)
Rinse time 2~4 min (stencil and copper net )
Dry time 2~5 min
External air supply 0.4Mpa~0.6Mpa
Air consumption 400~600L/Min*2
Air outlet size Φ125*25mm
Weight 320Kg
Dimension 980mm(L)*700mm(W)*1730mm(H)
Tin filter mothed three class filter
(10μm,5μm,1μm)
6. Our S-1688 Fully Pneumatic Stencil Cleaner is a full
solution for your stencil cleaning process. Major
manufacturing companies are impressed and filling
their factories with the S-1688 and seeing the
results of improved efficiency and productivity.
See why the Pneumatic Stencil Cleaner S-1688 is
the must-have for every SMT factory.
The Secret Ingredient to Top
Quality Stencil Cleaning
S O U T H E R N M A C H I N E R Y • S M T H E L P . C O M | 5
B Y S M T H E L P . C O M
We hold ourselves and our machinery to a higher
standard. Emerging green technologies (EGTs)
create changes with product design and
automation which increase efficiencies for many
categories including costs, materials, time, and the
environment. Current technologies have updated to
recycle and reclaim methods that used to simply be
considered waste water. This is no longer the only
option, nor the best option.
In every capacity, your factory should aim at
moving toward green practices that return on your
investment for the long-term. When resources are
limited, growth is limited; think about the future of
your business when considering how you can
implement best practices and technologies for your
factory's future.
There are a number of different stencil cleaning
systems, but choosing the best solution for your
assembly will greatly affect your factory's overall
productivity.
Contact:
I N F O @ S M T H E L P . C O M
W W W . S M T H E L P . C O M
" S - 1 6 8 8 P N E U M A T I C S T E N C I L C L E A N E R "