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 Rigid internal fixation
 Non rigid internal fixation
 Functionally stable fixation
“Any form of fixation which is strong
enough to prevent interfragmentary
motion across fracture when actively
using the skeletal structure”
“Any form of bone fixation that is not strong
enough to prevent interfragmentary motion”
Example:
Transosseous wiring
“Forms of non rigid skeletal fixation that
allow strong enough to allow active use of
skeleton during healing phase but not strong
enough to prevent interfragmentary fixation”
Example:
Single adaptation mini
plate at angle
 1886: Hansmann developed a retrievable bone
plate
 1932: Key employed crude compression plates for
tuberculosis of tibia
 Late 1960’s: Luhr, Mittelmeier introduced sliding
hole concept
 1970’s: Luhr, Spiessl and Champy’s introduction of
compression plates for mandibular fractures
 Late 1970’s: EDCP’s introduced, Mini and recon
titanium plates
 Early 80’s: Bioresorbable plates
 Arbeitsgermeinschaft fűr Osteosythenfragen
 Founded in Switzerland in 1958
 AO-CMF
 A non profitable organization funded by its three daughter
companies
 Creates guidelines, new products and promotes research
on internal fixation
 Includes human as well as veterinary IF
 Vanadium
 Stainless steel
 Vitallium
 Titanium
• Development of 18-8 SS for
surgical implants
• Introduction of 316L SS in 1943
• Still in use, although available
materials are limited
• Proprietary name of Co-Cr
alloy
• Developed by Albert W.
Merrick in 1932
• Use abandoned in mid 60’s
• Introduced by Sherman
• soft, silvery gray, ductile
transition metal
• Imparts aggressive soft
tissue reaction
 CP-Ti used (commercially pure Titanium)
 Divided into grades I-IV depending upon oxygen contents
 Extremely insoluble, inert and biocompatible
 High corrosion resistance due to spontaneous formation of thin
oxide layers
 Anodized, electrolytically passivated
 Non ferromagnetic
 Titanium alloys available: only where special high strength
requirements (not in CMF)
 Screws
 Plates
› Compression plates
› Adaptation plates Mini, Micro
› Universal plates
› Reconstruction plates
Head
Shank/ neck
Threads
Screw point
Head diameter
Thread pitch
Thread diameter
Core diameter
 Different diameters / lengths + Emergency screws
 Manner of tapping
 Self tapping
 Non tapping
 Self drilling
 Screw recess
 Cruciform
 Hexagonal
 Manner of locking
 Locking
 Non locking
Craniofacial
plates
 Ability to compress fracture
segments
 Helps in direct bone union
 Little role in midface
 Variants:
› LC-DCP (Limited Contact)
› E-DCP (Eccentric)
 Adapt to the cortical surface of bone
 Friction between bone and plate interface
leads to functional stability
 Types:
› Mini plates (mandible + midface)
 1.5 mm and 2.0 mm
› Micro plates (midface)
 1.0 mm and 1.3 mm
 Thickness 0.9 mm
diameter 2.0 mm
Mandible 2.0 mm adaptation
plate and screw
Midface 2.0 mm adaptation
plate and screw
Mid face
• Mini
• Micro
 Available in 1.3 and 1.0mm
 Thickness of plate 0.5 mm or below
 Less projection
 Suitable for paper thin bones of midface
 Provide limited stability
Universal plates
Universal Plates
 Plate thickness 2.0 mm
 Screw core dia 2.4 mm
 Works like adaptation plate
 Indicated where additional stability is
required
Reconstruction Plates
The “RECON” Concept
1. ≥ 2.5 mm plate thickness
2. ≥ 2.4 mm core diameter of screw
3. ≥ 3 screws on each side
4. Bicortical
Types
 Non locking recon plates
 Uni lock recon plates
› Both available in 2.4mm and 2.7 mm systems, plate
thickness 2.5 mm and 3.0 mm
 THORP (Titanium HOllow screw Recon Plate)
› 4.0mm osteointegrated system, plate thickness 3.2mm
Unilock Recon
Difference between non locking and locking recon
plates
 Recon plate with condylar head
 Not approved by FDA, available in other countries
Lag Screw
 Simple, quick and cheap
 Provides rigid fixation
 Concept lies in method not the
screw
 Gliding hole in one segment,
thread hole in other
 Always perpendicular to fracture
line
Orbital mesh, plate
Drill Bits
 Contain 2-3 flutes
 Diameter corresponds to core
diameter
 Coupling varies, depending
upon system
 Can be with or without stop
 Care:
› No contact with metals during
drilling
› No bending forces
› Continuous irrigation
Depth Gauge
 For bi-cortical screws
 Insert, pull, engage, measure
Screw tap
 For non self tapping screws
 Useful in high corticated areas of bone
Thank you

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osteosynthesis materials and systems

  • 1.
  • 2.  Rigid internal fixation  Non rigid internal fixation  Functionally stable fixation
  • 3. “Any form of fixation which is strong enough to prevent interfragmentary motion across fracture when actively using the skeletal structure”
  • 4.
  • 5. “Any form of bone fixation that is not strong enough to prevent interfragmentary motion” Example: Transosseous wiring
  • 6. “Forms of non rigid skeletal fixation that allow strong enough to allow active use of skeleton during healing phase but not strong enough to prevent interfragmentary fixation” Example: Single adaptation mini plate at angle
  • 7.  1886: Hansmann developed a retrievable bone plate  1932: Key employed crude compression plates for tuberculosis of tibia  Late 1960’s: Luhr, Mittelmeier introduced sliding hole concept  1970’s: Luhr, Spiessl and Champy’s introduction of compression plates for mandibular fractures  Late 1970’s: EDCP’s introduced, Mini and recon titanium plates  Early 80’s: Bioresorbable plates
  • 8.  Arbeitsgermeinschaft fűr Osteosythenfragen  Founded in Switzerland in 1958  AO-CMF  A non profitable organization funded by its three daughter companies  Creates guidelines, new products and promotes research on internal fixation  Includes human as well as veterinary IF
  • 9.  Vanadium  Stainless steel  Vitallium  Titanium • Development of 18-8 SS for surgical implants • Introduction of 316L SS in 1943 • Still in use, although available materials are limited • Proprietary name of Co-Cr alloy • Developed by Albert W. Merrick in 1932 • Use abandoned in mid 60’s • Introduced by Sherman • soft, silvery gray, ductile transition metal • Imparts aggressive soft tissue reaction
  • 10.  CP-Ti used (commercially pure Titanium)  Divided into grades I-IV depending upon oxygen contents  Extremely insoluble, inert and biocompatible  High corrosion resistance due to spontaneous formation of thin oxide layers  Anodized, electrolytically passivated  Non ferromagnetic  Titanium alloys available: only where special high strength requirements (not in CMF)
  • 11.  Screws  Plates › Compression plates › Adaptation plates Mini, Micro › Universal plates › Reconstruction plates
  • 12. Head Shank/ neck Threads Screw point Head diameter Thread pitch Thread diameter Core diameter
  • 13.  Different diameters / lengths + Emergency screws  Manner of tapping  Self tapping  Non tapping  Self drilling  Screw recess  Cruciform  Hexagonal  Manner of locking  Locking  Non locking
  • 15.  Ability to compress fracture segments  Helps in direct bone union  Little role in midface  Variants: › LC-DCP (Limited Contact) › E-DCP (Eccentric)
  • 16.
  • 17.  Adapt to the cortical surface of bone  Friction between bone and plate interface leads to functional stability  Types: › Mini plates (mandible + midface)  1.5 mm and 2.0 mm › Micro plates (midface)  1.0 mm and 1.3 mm
  • 18.  Thickness 0.9 mm diameter 2.0 mm
  • 19.
  • 20. Mandible 2.0 mm adaptation plate and screw Midface 2.0 mm adaptation plate and screw
  • 22.  Available in 1.3 and 1.0mm  Thickness of plate 0.5 mm or below  Less projection  Suitable for paper thin bones of midface  Provide limited stability
  • 23.
  • 24.
  • 26. Universal Plates  Plate thickness 2.0 mm  Screw core dia 2.4 mm  Works like adaptation plate  Indicated where additional stability is required
  • 28. The “RECON” Concept 1. ≥ 2.5 mm plate thickness 2. ≥ 2.4 mm core diameter of screw 3. ≥ 3 screws on each side 4. Bicortical
  • 29. Types  Non locking recon plates  Uni lock recon plates › Both available in 2.4mm and 2.7 mm systems, plate thickness 2.5 mm and 3.0 mm  THORP (Titanium HOllow screw Recon Plate) › 4.0mm osteointegrated system, plate thickness 3.2mm
  • 31. Difference between non locking and locking recon plates
  • 32.
  • 33.  Recon plate with condylar head  Not approved by FDA, available in other countries
  • 34.
  • 35.
  • 36. Lag Screw  Simple, quick and cheap  Provides rigid fixation  Concept lies in method not the screw  Gliding hole in one segment, thread hole in other  Always perpendicular to fracture line
  • 37.
  • 39.
  • 40. Drill Bits  Contain 2-3 flutes  Diameter corresponds to core diameter  Coupling varies, depending upon system  Can be with or without stop  Care: › No contact with metals during drilling › No bending forces › Continuous irrigation
  • 41. Depth Gauge  For bi-cortical screws  Insert, pull, engage, measure
  • 42. Screw tap  For non self tapping screws  Useful in high corticated areas of bone
  • 43.
  • 44.
  • 45.