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Scraper-Loader-Ripper-Grader-Dozer

         I. Satyanarayana,
                          M.Tech,MBA,MCA



Dy. Manager, Project Planning, SCCL,

       isnindian@gmail.com,

              visit at

   www.slideshare.net/isnindian


                   ISN
FRONT END LOADER
Wheel-loader (also known as Pay loader or Front-end Loader) for
loading dumper or tipping truck for transport




                             ISN
FRONT END LOADER




     ISN
FRONT END LOADER
   These loaders are a popular addition to tractors from 50 to 200 hp.
    A loader (also known as: bucket loader, front loader, front end
loader, payloader, scoop loader, shovel, skip loader, and/or wheel
loader) is a type of tractor, usually wheeled, sometimes on tracks, that
has a front mounted square wide bucket connected to the end of two
booms (arms) to scoop up loose material from the ground, such as
dirt, sand or gravel, and move it from one place to another without
pushing the material across the
   A loader is commonly used to move a stockpiled material from
ground level and deposit it into an awaiting dump truck or into an open
trench excavation.
   The loader assembly may be a removable attachment or
permanently mounted. Often the bucket can be replaced with other
devices or tools—for example, many can mount forks to lift heavy
pallets or shipping containers, and a hydraulically-opening "clamshell"
bucket allows a loader to act as a light dozer or scraper.
                                 ISN
SCRAPER




•   excavation cum transport equipment
•   suitable for soft material
•   generally used for top soil removal
•   Diesel operated with pneumatic tyre wheels
•   a bowl fitted with a cuttingISN
                                 blade at the bottom.
OPERATION OF SCRAPER




A scraper is pushed forward by a Dozer
It’s blade cuts a thin slice of a earth usually between 100 mm to 250
mm thick over a distance of nearly 30 m.
The earth is automatically collected in the bowl located at the centre
of the machine.
The bowl capacity ranges from 5 cum to 20 cum and takes nearly half
to one minute for loading.
When the scraper is fully loaded its bottom opening is closed through
a table operated by the operator.
At the dumping yard as the Scraper moves, the bottom opening of
bowl is opened, and the contentsISN earth are unloaded in the layer
                                 of
150 mm to 250 mm thick over a distance of 30 to 50 m.
DOZER




  ISN
DOZER




  ISN
OPERATION OF DOZER

   It is the vital equipment in Open cast mining.
   tractor with a pusher blade attached to the front portion.
  Diesel operated with crawler chain (some times tyre mounted
Dozers also used)
  the pusher blade can be raised lowered or tilted through small
angles horizontally by rams operated by hydraulic pressure.
    The Dozer blade is used for pushing loose material, digging earth,
soft weathered rock, for pushing scrapers, for levelling / grading and
compacting the ground, for laying haul roads, for toeing dumpers etc.,
for pushing boulders trees etc.,
  There is different capacity of Dozers ranging from 100HP to 800
HP and normally used are 400 HP, which costs app. 1.2 Cr.


                                 ISN
WHEEL DOZER




1968 CaterpillarISN Wheel Dozer
                 824
WHEEL DOZER

   tractors outfitted with dozer blades or push blocks.
   used as push tractors in scraper applications.
    Though these machines can be converted from wheel
loaders by replacing the loader’s bucket with a dozer blade,
this configuration is only successful for light-duty tasks.
   Used for clearing and grading land, wheel dozers are
frequently used in mining applications and reclamation jobs.
   The wheel dozers’ advantage over crawler dozers is their
ability to move quickly.
   Additionally, they can travel between multiple job sites
without damaging paved roads.


                             ISN
RIPPER DOZER




      ISN
RIPPER DOZER




      ISN
RIPPER DOZER




      ISN
RIPPER DOZER


   tractors outfitted with dozer blades or push blocks.
   A Dozer equipped with fork like attachment is known as
“Ripper”
   can be mounted either with one or two rippers
   operates like a plough to loosen moderately hard rock
    can be also used to extract thin seams where the
thickness is less than 1.2 m where blasting is not effectively
done.
  It rippes the thin seams and later can be loaded by the
Shovel & Dumper combination.
   There are other crane attachments for the Dozer which is
known as pipe layer for transporting pumps, pipes and
laying pipes.
                             ISN
MOTOR GRADER




     ISN
MOTOR GRADER




     ISN
MOTOR GRADER
   tractors outfitted with dozer blades or push blocks.
   This is a machine used for levelling the road surface by
smoothening out the ups and downs and for casting aside
the boulders on the road.
   It is always pneumatic tyre operated with rear wheels
drive.
   The grading blade is attached to a circle that is hung from
the overhead frame and pulled by a drawbar fastened to the
front of the frame.
  The blade is usually 3 to 4m long having replaceable
edges on the sides and bottom.
   The approximate cost of a medium size Motor Grader will
be Rs 60 Lakhs.
   This is essential equipment in Opencast mining for
                           ISN
continuous maintenance of haul roads.
ISN

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Scraper ripper-grader-dozer

  • 1. Scraper-Loader-Ripper-Grader-Dozer I. Satyanarayana, M.Tech,MBA,MCA Dy. Manager, Project Planning, SCCL, isnindian@gmail.com, visit at www.slideshare.net/isnindian ISN
  • 2. FRONT END LOADER Wheel-loader (also known as Pay loader or Front-end Loader) for loading dumper or tipping truck for transport ISN
  • 4. FRONT END LOADER These loaders are a popular addition to tractors from 50 to 200 hp. A loader (also known as: bucket loader, front loader, front end loader, payloader, scoop loader, shovel, skip loader, and/or wheel loader) is a type of tractor, usually wheeled, sometimes on tracks, that has a front mounted square wide bucket connected to the end of two booms (arms) to scoop up loose material from the ground, such as dirt, sand or gravel, and move it from one place to another without pushing the material across the A loader is commonly used to move a stockpiled material from ground level and deposit it into an awaiting dump truck or into an open trench excavation. The loader assembly may be a removable attachment or permanently mounted. Often the bucket can be replaced with other devices or tools—for example, many can mount forks to lift heavy pallets or shipping containers, and a hydraulically-opening "clamshell" bucket allows a loader to act as a light dozer or scraper. ISN
  • 5. SCRAPER • excavation cum transport equipment • suitable for soft material • generally used for top soil removal • Diesel operated with pneumatic tyre wheels • a bowl fitted with a cuttingISN blade at the bottom.
  • 6. OPERATION OF SCRAPER A scraper is pushed forward by a Dozer It’s blade cuts a thin slice of a earth usually between 100 mm to 250 mm thick over a distance of nearly 30 m. The earth is automatically collected in the bowl located at the centre of the machine. The bowl capacity ranges from 5 cum to 20 cum and takes nearly half to one minute for loading. When the scraper is fully loaded its bottom opening is closed through a table operated by the operator. At the dumping yard as the Scraper moves, the bottom opening of bowl is opened, and the contentsISN earth are unloaded in the layer of 150 mm to 250 mm thick over a distance of 30 to 50 m.
  • 9. OPERATION OF DOZER It is the vital equipment in Open cast mining. tractor with a pusher blade attached to the front portion. Diesel operated with crawler chain (some times tyre mounted Dozers also used) the pusher blade can be raised lowered or tilted through small angles horizontally by rams operated by hydraulic pressure. The Dozer blade is used for pushing loose material, digging earth, soft weathered rock, for pushing scrapers, for levelling / grading and compacting the ground, for laying haul roads, for toeing dumpers etc., for pushing boulders trees etc., There is different capacity of Dozers ranging from 100HP to 800 HP and normally used are 400 HP, which costs app. 1.2 Cr. ISN
  • 11. WHEEL DOZER tractors outfitted with dozer blades or push blocks. used as push tractors in scraper applications. Though these machines can be converted from wheel loaders by replacing the loader’s bucket with a dozer blade, this configuration is only successful for light-duty tasks. Used for clearing and grading land, wheel dozers are frequently used in mining applications and reclamation jobs. The wheel dozers’ advantage over crawler dozers is their ability to move quickly. Additionally, they can travel between multiple job sites without damaging paved roads. ISN
  • 15. RIPPER DOZER tractors outfitted with dozer blades or push blocks. A Dozer equipped with fork like attachment is known as “Ripper” can be mounted either with one or two rippers operates like a plough to loosen moderately hard rock can be also used to extract thin seams where the thickness is less than 1.2 m where blasting is not effectively done. It rippes the thin seams and later can be loaded by the Shovel & Dumper combination. There are other crane attachments for the Dozer which is known as pipe layer for transporting pumps, pipes and laying pipes. ISN
  • 18. MOTOR GRADER tractors outfitted with dozer blades or push blocks. This is a machine used for levelling the road surface by smoothening out the ups and downs and for casting aside the boulders on the road. It is always pneumatic tyre operated with rear wheels drive. The grading blade is attached to a circle that is hung from the overhead frame and pulled by a drawbar fastened to the front of the frame. The blade is usually 3 to 4m long having replaceable edges on the sides and bottom. The approximate cost of a medium size Motor Grader will be Rs 60 Lakhs. This is essential equipment in Opencast mining for ISN continuous maintenance of haul roads.
  • 19. ISN