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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 09 Issue: 03 | Mar 2022 www.irjet.net p-ISSN: 2395-0072
© 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 702
Rotating Biological Contactor Wastewater Treatment Using Banana
Leaves for Green Areas Irrigation
Mahetab A. Mohamed1, Hanan A. Fouad2, Rehab M. ElHefny2
1Civil Engineering Depertment, Eljazeera Higher Institute for Engineering & Technology, Cairo, Egypt
2Department of Sanitary and Environmental Engineering at Shoubra, Behna University, Benha, Egypt
---------------------------------------------------------------------***----------------------------------------------------------------------
Abstract - The standard of freshwater water per capita
globally per year is 1000 m3, various studies expected by year
2025 that freshwater per capita annually in Egypt will be
under 600 m3 (Abd elKader and Abd elRassoul, 2010; World
Bank, 1995). In Egypt, with the industrial development and
population increases, it is expected that both industrial and
domestic wastewater will be increased. Therefore, the
recycling of those mentioned water sources should be
considered as fundamental pillar of water resource policy,
thus in this study, two identical stages of theRBCssystemwere
used to treat wastewater after its primary treatment at Zenin
wastewater treatmentplantinGiza, Egypt. Differentmaterials
were used in the treatment process such as geotextile, (in two
different forms), circular discs and discs in the form of gear,
with 15 discs per RBC stage, a steel cylinder, a plastic bottle
with sugarcane straw inside and finally a plastic bottle with
banana leaves inside and this will be the main topic of this
research. The rotation speed of 5 RPM was used, where it was
found later that it gave the best results. The hydraulic
retention time ranged between one, two, andthreeuptoseven
days. It was found that the best results obtained at HRT of 3
days. Results showed that the removal rates of BOD, COD and
TSS were almost 79.16%, 90.6% and 78.95% at 5RPM for
banana leaves respectively.
Key Words: Wastewater Treatment, Rotating Biological
Contactor, Banana leaves, Geotextile, Steel Cylinder,
Sugarcane Straw, Gear Shaped Geotextile.
1. INTRODUCTION
Rotating biological contactor (RBC) is one way of
wastewater treatment ways to be involvedaftertheprimary
treatment, which is, in order to make itsuitableforirrigation
purposes. While primary treatment key aim is to eliminate
all contaminants that may settle or float, also secondary
treatment is intended to eliminate the soluble and colloidal
organics that resist primary treatment and to enable further
elimination of suspended solids. Those removals areusually
occurs by the use of processes of biological treatment.
Therefore, wastewater biological treatment is of vital
importance for the health of our water.
In order to make the sewage water of Zenin wastewater
plant suitable for use in irrigation works, this research aims
to treat wastewaterusingrotatingbiological contactor(RBC)
with banana leaves as RBC media.
A. H. GHAWI and J. KRIŠ (2009), showed thesignificance of
Organic loading parameter. The results proves that the COD
removal in rotating biological contactorsystemsisa function
of the organic loading rate. However, both the wastewater
concentration and flow rate also influence the system’s
efficiency, but their impact can be combined by the effectsof
organic loading. In the system’s first stage Most of the
removal of the COD occurs. Results also shows that at higher
loadings higher concentrations are noted.
S.A. Mirbagheri et al (2016), investigated the
denitrification of Tehran (Iran) oil refinery groundwater in
an anoxic rotating biological contactor.Differentparameters
were evaluated such as hydraulic retention time,
Carbon/Nitrogen ratio, and nitrate loading. The Nitrate
concentration of treated water in all experiments was far
below the standard limitation and nitrate removal efficiency
reached over 97% in optimum value of Carbon/Nitrogen=
1.25 and HRT = 8 h. Based on that results an anoxic rotating
biological contactor could be an adequate and convenient
method in denitrification of groundwater.
Jayamala and Nitin A. Deshpande (2016), used attach
growth process with Rotating Biological Contactor model to
treat domestic sewage. Partially submerged Rotating
Biological Contactor showed a removal efficiency for BOD at
a rotational speed of disc at 6rpm. The usage of Polyvinyl
chloride and polyethylene material resulted in a thick
biofilm (Microorganism) growth for effective treatment of
sewage. Results also proves that Rotating Biological
contactor is efficient, economical and effective in treating
organic and inorganic waste.
Juanhong Li and XiwuLu(2017),designeda ANF-WDSRBC
system combined with an anoxicfilter(ANF)anda fourstage
water dropping self-rotating biological contactor(WDSRBC)
as an option for post treatment. Total hydraulic retention
time used was 8.8 hrs with a reflux ratio of 1:1. The system
was operated 160days.Thesystemhadgreaterperformance
without the need for a mechanical aeration devices. The
COD, ammonia and total nitrogen removal were 61.4% ±
4.3%, 86.1% ± 3.7%, and 54.5% ± 3.9% respectively. The
system had great potential in the decentralized domestic
wastewater post-treatment.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 09 Issue: 03 | Mar 2022 www.irjet.net p-ISSN: 2395-0072
© 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 703
Palakshappa.K et al (2019), treated diary wastewater
using rotating biological contactorasit’seasytooperate,low
energy saving and also less area requirement. Three stages
RBC were used and kept in series. The RBC disks were 40%
submerged and rotating at 40rpm. Different HRT were
evaluated to use the optimum HRT which is 8 hrs. Results of
Palakshappa.K study showed that COD removal from the
three tanks reached 85%, in addition of using the optimum
COD loading rate of 1300mg/l the COD removal reached
94%. It can also be concluded that using a three stages
rotating biological contactor is an effective and efficient
reactor for treating dairy wastewater.
2. Materials and Methodology
2.1. Rotating Biological Contactor (RBC) Model
Fabrication
Two identical stage RBC models was fabricated using
polyester resin (medium viscosity, medium reactivity) of
10mm thickness for the three sides and a clearacrylicforthe
fourth side. The model lifted on a steel frame as shown on
Fig 1.
Fig. 1. Steel frame of model
The dimension of individual tank is 35×30×25cm as shown
on Fig 2.
Fig. 2. Model Dimensions
A connection opening was provided between the two tanks
of 2.5cm diameter to let the water move from the first stage
to the second stage. The inlet and outlet of the model was
2.5cm diameter provided at a height of 2cm from top of first
tank for the inlet and at 12.5cm height from top of second
tank for outlet. A gap of 35cm was provided between two
tanks. Moreover, the proposed RBC has an advantage that, it
has an imhoff settling tank in the lower part. Hence, final
clarifier therefore is not required. The size of shaft is 2.5cm
diameter, which was supported along the frame with
bushing and bearings on either side as shown on Fig 3 to
hold different shapes of discs. Forbanana leaves,therod was
replaces with a plastic bottle to hold the leaves inside. A
motor is equipped on each tank with a gearbox to allow
speed control and for the media to be rotated. A steel frame
is used in each tank as for supporting and holding.
Fig. 3. Rotating shaft
2.2. Materials used
2.2.1. Tank materials
The materials used to construct/fabricate the tanks used on
this research is SIROPOL-8340 from Saudi Industrial Resins
Limited, which is medium viscosity, medium reactivity,
general purpose, unsaturated polyester resin.
The raw materials used in the manufacture of this resin are
listed as acceptable in FDA regulation Title 21CFR177.2420
for repeated use in contact with food subject to user’s
compliance with the prescribed limitations of that
regulation. Detailed properties of these materials are listed
on Table 1 and Table 2.
Table -1: Typical liquid resin properties (25 oC)
Property Value
Percent Solids 60 – 63 %
Viscosity Brookfield 400 - 500 Cps
Appearance Clear Yellowish
Acid Value 18 - 23
Specific Gravity 1.04 ± .02
Pounds per Gallon 9.2
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 09 Issue: 03 | Mar 2022 www.irjet.net p-ISSN: 2395-0072
© 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 704
Flash Point Range, oC 33
Table -2: Typical physical properties of cured castings
Property Value Results Test Method
Water Absorption
(7 day value)
Mg 33 -
Barcol Hardness - 47 ASTM D-2583
Deflection temperature oC 60 ASTM D-648
Flexural Strength N/mm2 106 ASTM D-790
Tensile Strength N/mm2 68 ASTM D-638
Tensile Elongation % % 2.2 ASTM D-638
2.2.2. Banana leaves Plastic bottle
For the banana leaves, which is the focus of this research, a
plastic bottle with holes on all sides along the length of the
basin (RBC stage), with a diameter of 25 cm was filled with
banana leaves as shown on Figure 4.
Fig. 4. Banana leaves plastic bottle
2.3. Wastewater Properties
Water used in these experiments is waterthatwastreatedin
the primary treatment stage and after leaving the primary
sedimentation basin from the sewage treatment plant at
Zenin, Giza, Egypt. Then, a water pump was used with a flow
rate of 0.025 l/s to raise the water to RBC tanks.
Daily incoming water Characteristics to the plant varied
according to the source from which that water was
produced, according to the quantity produced from homes
and factories. The concentration of COD after primary
treatment ranges between 250 to 550 mg/l, BOD ranges
between 80 to 270 mg/l and TSS ranges between 60 to 260
mg/l.
2.4. RBC Operation
Water was pumped to the RBC tanks through the inlet of the
first tank then flow to the second tank through the
connection pipe link between both of them. The model was
operated for five continuous days without stopping to
achieve the steady state conditions.Thebanana leavesbottle
was submerged at 40%. Rotational speed was 5 RPM. The
hydraulic retention time ranged from one, two and three
days, up to seven days. As the removal rate was stable after
the third day, so the optimum hydraulic retention time was
chosen to be three days.
Many previous trials were made to find the best rotation
speed, the speed of 5 RPM is found to be the optimum
rotational speed that gives the best results.
2.5. Samples Collection and Analysis
2.5.1. Samples Collection
Samples were taken from both the first and second RBC
tanks, from the water outlet inbothtanks.Sampleswerealso
taken from the water inlet of the first tank to analyze the
water characteristics before any treatmentapplied.Samples
were collected on a daily basis every 24 hours. The pH, COD,
BOD and TSS tests were conducted in accordance with
international standards for each test that was conducted for
all and every sample collected periodically. Results were
noted for each day separately with respect to where each
sample was taken from. It was also taken into account that
the jars used for collecting samples as on Fig 5 do not
interact with the collected water and do notchangeanyof its
properties or characteristics to ensure that the actual
properties are preserved to obtain accurate results.
Fig. 5. Samples collection jars
2.5.2. pH analysis
The concentration of hydrogen ion is one of the important
indicators of wastewater.Theextentoftheappropriatefocus
for the presence of most of the biological life is very small
and critical. Waste water with a pH outside the range is
difficult to treat in a biological way, and therefore if the (pH)
is not adjusted before drainage, it will adversely affect the
(pH) in the natural water. pH was measured using pH meter.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 09 Issue: 03 | Mar 2022 www.irjet.net p-ISSN: 2395-0072
© 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 705
2.5.3. BOD analysis
BOD is to measure the dissolved oxygen consumed by
microorganisms in the process of biochemical oxidation of
organic matter. To measure the absorbed biological oxygen,
dilutions of wastewater are made with oxygen-saturated
water in special bottles to which bacteria are added. On the
other side, a control bottle is filled with water and bacteria
only. The bottles are placed in an incubationforfivedaysata
temperature of 20º C, so the process is called the five-day
BOD5 tests. The difference between the oxygen
concentration in the control bottleandthe remainingoxygen
in the other bottles after five days is used to calculate the
BOD, estimated in mg/L. BOD was measuredusingdissolved
oximeter device.
2.5.4. COD analysis
COD is used to measure the oxygen amount required to
chemically oxidize the organic material and inorganic
nutrients, such as Ammonia orNitrate.CODwasmeasuredin
laboratory in which a sample is incubated with a strong
chemical oxidant for a defined time interval and at constant
temperature (150°C). Oxidant used is potassium
dichromate, in combination with boiling sulphuric acid.
2.5.5. TSS analysis
Wastewater containsa proportionofsuspendedsolids,some
of which are suspended Settleable and some not Settleable.
The method used to measure TSS is the most common and
accurate way, which is by weight. A waste water sample is
filtered, dried in a drying oven at 123° C for about an hour,
and then weighed.
3. Result and Discussion
Table -3: Wastewater parameters for Run 7 before and
after treatment for both phase I and phase II at 5 RPM
using banana leaves as media
For this trial, banana leaves was used as a media for both
phase one and phase two. The rotation speed was set to be 5
RPM. Table 3 shows the wastewater parameters before and
after treatment for this run.
Figure 6: BOD removal percentage with time at 5rpm for
Banana Leaves
As presented on Figure 6, BOD removal rates increases over
time. However, on the third day the BOD removal rate
becomes constant. It is obvious that, the ratio of BOD
removal increased from (43.75%) on the first day to
(58.33%) on the third day and it kept constant after that
regarding the first phase. For phase two, the BOD removal
rate increased from (68.75%) on the first day to (79.16) on
the third day. That means, the best HRT is found to be on the
third day, in which the biological layer that is formed on the
surface. That layer is composed of organic materials and
bacteria, which give the best removal rates in order to bear
that layer of organic loads well.TheTSSconcentrationon the
third day was 20 mg / l, which does not exceeds 30mg / l,
matching the Egyptian specifications for water intended for
irrigation purposes.
Figure 7: COD removal percentage with time at 5rpm for
Banana Leaves
COD removal rates increases over time as per Figure 7.
However, on the third day the COD removal rate becomes
constant. It is obvious that, the ratio of COD removal
increased from (49.43%) on the first day to (56.96%) on the
third day and it kept constant after that regarding the first
phase. For phase two, the COD removal rate increased from
(85.31%) on the first day to (90.6%) on the third day. That
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 09 Issue: 03 | Mar 2022 www.irjet.net p-ISSN: 2395-0072
© 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 706
means, the best HRT is found to be on the third day, in which
the biological layer that is formed on the surface. That layer
is composed of organic materials and bacteria, which give
the best removal rates in order to bear that layer of organic
loads well. The TSS concentration on the third day was 31
mg / l, which does not exceeds 50mg / l, matching the
Egyptian specifications for water intended for irrigation
purposes.
Figure 8: TSS removal percentage with time at 5rpm for
Banana Leaves
It can be noted from Figure 8, TSS removal rates increases
over time. However, on the third day the TSS removal rate
becomes constant. It is obvious that, theratioofTSSremoval
increased from (53.62%) on the first day to (56.57%) on the
third day and it kept constant after that regarding the first
phase. For phase two, the TSS removal rate increased from
(72.46%) on the first day to (78.95%) on the third day. That
means, the best HRT is found to be on the third day, in which
the biological layer that is formed on the surface That layer
is composed of organic materials and bacteria, which give
the best removal rates in order to bear that layer of organic
loads well. The TSS concentration on the third day was 16
mg / l, which does not exceeds 50mg / l, matching the
Egyptian specifications for water intended for irrigation
purposes.
4. Conclusions
This research has concluded that, rotation speed is a key
factor affecting the removal rates for COD BOD and TSS as
5RPM rotation speed showed the higher results. Using two
phases rather than one phase greatly contributed to
increasing the removal rates of BOD, COD and TSS. As the
main aim of this research is to reuse the water for irrigation,
the resulted concentrations are completely matching the
Egyptian specifications of using treated water for irrigation
purpose [ECP 501 – 2015]. The ideal HRT is found to be on
the third day of treatment. Removal rates of BOD, COD and
TSS using banana leaves were almost 79.16%, 90.6% and
78.95% at 5 RPM respectively.
5. References
[1] Abdel-Kader, A.M. and S. M. Abdel-Rassoul. (2010).
Prospects of Water Conservation in Egypt (Special
Reference to Wastewater Reuse). Fourteenth
International Water Technology Conference, IWTC,
Cairo, Egypt.
[2] World Bank. (1995). From scarcity to security:
averting a water crisis in the Middle East and North
Africa, Washington DC, USA.
[3] H. GHAWI, J. KRIŠ. (2009). "Use of a rotating
biological contactor for appropriate technology
wastewater treatment". Slovak Journal of Civil
Engineering, Vol. 93, p 1–8 (2009).
[4] S.A. Mirbagheri, S. Ahmadi, N. Biglari-Joo. (2016).
"Denitrification of nitrate-contaminated
groundwater in an anoxic rotating biological
contactor: a case study". Desalination and Water
Treatment, Vol. 57, p 4694–4700, (2016).
[5] Jayamala, NitinA.Deshpande.(2016)."Treatmentof
Sewage by Partially Submerged Three Stage
Rotating Biological Contactor (RBC)". IJSTE -
International Journal of Science Technology &
Engineering. Volume 3 | Issue 01. July 2016.
[6] Juanhong Li and Xiwu Lu. (2017)."Performanceand
Microbial Diversity in a Low-Energy ANF-WDSRBC
System for the Post-Treatment of Decentralized
DomesticWastewater". MDPI, Basel, Switzerland.
Water 2017, 9, 330; doi:10.3390 / w9050330.
[7] Juanhong Li and Xiwu Lu. (2017)."Performanceand
Microbial Diversity in a Low-Energy ANF-WDSRBC
System for the Post-Treatment of Decentralized
DomesticWastewater". MDPI, Basel, Switzerland.
Water 2017, 9, 330; doi:10.3390 / w9050330.
[8] Dr.Palakshappa.K, Sneha.M.K, Chiranjeevi.M.R.
(2019). "Feasibility Studies on the Treatment of
Dairy Wastewater UsingRotating Biological
Contactor (RBC) UnderVariable Experimental
Conditions". Proceedings of Second International
Conference on Emerging Trends in Science &
Technologies for Engineering Systems (ICETSE-
2019). S J C Institute of Technology, Chickballapur,
Karnataka, India.
[9] The Egyptian Code for the Use of TreatedSewage in
Agriculture, (2015), ECP 501 – 2015.

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  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 03 | Mar 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 702 Rotating Biological Contactor Wastewater Treatment Using Banana Leaves for Green Areas Irrigation Mahetab A. Mohamed1, Hanan A. Fouad2, Rehab M. ElHefny2 1Civil Engineering Depertment, Eljazeera Higher Institute for Engineering & Technology, Cairo, Egypt 2Department of Sanitary and Environmental Engineering at Shoubra, Behna University, Benha, Egypt ---------------------------------------------------------------------***---------------------------------------------------------------------- Abstract - The standard of freshwater water per capita globally per year is 1000 m3, various studies expected by year 2025 that freshwater per capita annually in Egypt will be under 600 m3 (Abd elKader and Abd elRassoul, 2010; World Bank, 1995). In Egypt, with the industrial development and population increases, it is expected that both industrial and domestic wastewater will be increased. Therefore, the recycling of those mentioned water sources should be considered as fundamental pillar of water resource policy, thus in this study, two identical stages of theRBCssystemwere used to treat wastewater after its primary treatment at Zenin wastewater treatmentplantinGiza, Egypt. Differentmaterials were used in the treatment process such as geotextile, (in two different forms), circular discs and discs in the form of gear, with 15 discs per RBC stage, a steel cylinder, a plastic bottle with sugarcane straw inside and finally a plastic bottle with banana leaves inside and this will be the main topic of this research. The rotation speed of 5 RPM was used, where it was found later that it gave the best results. The hydraulic retention time ranged between one, two, andthreeuptoseven days. It was found that the best results obtained at HRT of 3 days. Results showed that the removal rates of BOD, COD and TSS were almost 79.16%, 90.6% and 78.95% at 5RPM for banana leaves respectively. Key Words: Wastewater Treatment, Rotating Biological Contactor, Banana leaves, Geotextile, Steel Cylinder, Sugarcane Straw, Gear Shaped Geotextile. 1. INTRODUCTION Rotating biological contactor (RBC) is one way of wastewater treatment ways to be involvedaftertheprimary treatment, which is, in order to make itsuitableforirrigation purposes. While primary treatment key aim is to eliminate all contaminants that may settle or float, also secondary treatment is intended to eliminate the soluble and colloidal organics that resist primary treatment and to enable further elimination of suspended solids. Those removals areusually occurs by the use of processes of biological treatment. Therefore, wastewater biological treatment is of vital importance for the health of our water. In order to make the sewage water of Zenin wastewater plant suitable for use in irrigation works, this research aims to treat wastewaterusingrotatingbiological contactor(RBC) with banana leaves as RBC media. A. H. GHAWI and J. KRIŠ (2009), showed thesignificance of Organic loading parameter. The results proves that the COD removal in rotating biological contactorsystemsisa function of the organic loading rate. However, both the wastewater concentration and flow rate also influence the system’s efficiency, but their impact can be combined by the effectsof organic loading. In the system’s first stage Most of the removal of the COD occurs. Results also shows that at higher loadings higher concentrations are noted. S.A. Mirbagheri et al (2016), investigated the denitrification of Tehran (Iran) oil refinery groundwater in an anoxic rotating biological contactor.Differentparameters were evaluated such as hydraulic retention time, Carbon/Nitrogen ratio, and nitrate loading. The Nitrate concentration of treated water in all experiments was far below the standard limitation and nitrate removal efficiency reached over 97% in optimum value of Carbon/Nitrogen= 1.25 and HRT = 8 h. Based on that results an anoxic rotating biological contactor could be an adequate and convenient method in denitrification of groundwater. Jayamala and Nitin A. Deshpande (2016), used attach growth process with Rotating Biological Contactor model to treat domestic sewage. Partially submerged Rotating Biological Contactor showed a removal efficiency for BOD at a rotational speed of disc at 6rpm. The usage of Polyvinyl chloride and polyethylene material resulted in a thick biofilm (Microorganism) growth for effective treatment of sewage. Results also proves that Rotating Biological contactor is efficient, economical and effective in treating organic and inorganic waste. Juanhong Li and XiwuLu(2017),designeda ANF-WDSRBC system combined with an anoxicfilter(ANF)anda fourstage water dropping self-rotating biological contactor(WDSRBC) as an option for post treatment. Total hydraulic retention time used was 8.8 hrs with a reflux ratio of 1:1. The system was operated 160days.Thesystemhadgreaterperformance without the need for a mechanical aeration devices. The COD, ammonia and total nitrogen removal were 61.4% ± 4.3%, 86.1% ± 3.7%, and 54.5% ± 3.9% respectively. The system had great potential in the decentralized domestic wastewater post-treatment.
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 03 | Mar 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 703 Palakshappa.K et al (2019), treated diary wastewater using rotating biological contactorasit’seasytooperate,low energy saving and also less area requirement. Three stages RBC were used and kept in series. The RBC disks were 40% submerged and rotating at 40rpm. Different HRT were evaluated to use the optimum HRT which is 8 hrs. Results of Palakshappa.K study showed that COD removal from the three tanks reached 85%, in addition of using the optimum COD loading rate of 1300mg/l the COD removal reached 94%. It can also be concluded that using a three stages rotating biological contactor is an effective and efficient reactor for treating dairy wastewater. 2. Materials and Methodology 2.1. Rotating Biological Contactor (RBC) Model Fabrication Two identical stage RBC models was fabricated using polyester resin (medium viscosity, medium reactivity) of 10mm thickness for the three sides and a clearacrylicforthe fourth side. The model lifted on a steel frame as shown on Fig 1. Fig. 1. Steel frame of model The dimension of individual tank is 35×30×25cm as shown on Fig 2. Fig. 2. Model Dimensions A connection opening was provided between the two tanks of 2.5cm diameter to let the water move from the first stage to the second stage. The inlet and outlet of the model was 2.5cm diameter provided at a height of 2cm from top of first tank for the inlet and at 12.5cm height from top of second tank for outlet. A gap of 35cm was provided between two tanks. Moreover, the proposed RBC has an advantage that, it has an imhoff settling tank in the lower part. Hence, final clarifier therefore is not required. The size of shaft is 2.5cm diameter, which was supported along the frame with bushing and bearings on either side as shown on Fig 3 to hold different shapes of discs. Forbanana leaves,therod was replaces with a plastic bottle to hold the leaves inside. A motor is equipped on each tank with a gearbox to allow speed control and for the media to be rotated. A steel frame is used in each tank as for supporting and holding. Fig. 3. Rotating shaft 2.2. Materials used 2.2.1. Tank materials The materials used to construct/fabricate the tanks used on this research is SIROPOL-8340 from Saudi Industrial Resins Limited, which is medium viscosity, medium reactivity, general purpose, unsaturated polyester resin. The raw materials used in the manufacture of this resin are listed as acceptable in FDA regulation Title 21CFR177.2420 for repeated use in contact with food subject to user’s compliance with the prescribed limitations of that regulation. Detailed properties of these materials are listed on Table 1 and Table 2. Table -1: Typical liquid resin properties (25 oC) Property Value Percent Solids 60 – 63 % Viscosity Brookfield 400 - 500 Cps Appearance Clear Yellowish Acid Value 18 - 23 Specific Gravity 1.04 ± .02 Pounds per Gallon 9.2
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 03 | Mar 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 704 Flash Point Range, oC 33 Table -2: Typical physical properties of cured castings Property Value Results Test Method Water Absorption (7 day value) Mg 33 - Barcol Hardness - 47 ASTM D-2583 Deflection temperature oC 60 ASTM D-648 Flexural Strength N/mm2 106 ASTM D-790 Tensile Strength N/mm2 68 ASTM D-638 Tensile Elongation % % 2.2 ASTM D-638 2.2.2. Banana leaves Plastic bottle For the banana leaves, which is the focus of this research, a plastic bottle with holes on all sides along the length of the basin (RBC stage), with a diameter of 25 cm was filled with banana leaves as shown on Figure 4. Fig. 4. Banana leaves plastic bottle 2.3. Wastewater Properties Water used in these experiments is waterthatwastreatedin the primary treatment stage and after leaving the primary sedimentation basin from the sewage treatment plant at Zenin, Giza, Egypt. Then, a water pump was used with a flow rate of 0.025 l/s to raise the water to RBC tanks. Daily incoming water Characteristics to the plant varied according to the source from which that water was produced, according to the quantity produced from homes and factories. The concentration of COD after primary treatment ranges between 250 to 550 mg/l, BOD ranges between 80 to 270 mg/l and TSS ranges between 60 to 260 mg/l. 2.4. RBC Operation Water was pumped to the RBC tanks through the inlet of the first tank then flow to the second tank through the connection pipe link between both of them. The model was operated for five continuous days without stopping to achieve the steady state conditions.Thebanana leavesbottle was submerged at 40%. Rotational speed was 5 RPM. The hydraulic retention time ranged from one, two and three days, up to seven days. As the removal rate was stable after the third day, so the optimum hydraulic retention time was chosen to be three days. Many previous trials were made to find the best rotation speed, the speed of 5 RPM is found to be the optimum rotational speed that gives the best results. 2.5. Samples Collection and Analysis 2.5.1. Samples Collection Samples were taken from both the first and second RBC tanks, from the water outlet inbothtanks.Sampleswerealso taken from the water inlet of the first tank to analyze the water characteristics before any treatmentapplied.Samples were collected on a daily basis every 24 hours. The pH, COD, BOD and TSS tests were conducted in accordance with international standards for each test that was conducted for all and every sample collected periodically. Results were noted for each day separately with respect to where each sample was taken from. It was also taken into account that the jars used for collecting samples as on Fig 5 do not interact with the collected water and do notchangeanyof its properties or characteristics to ensure that the actual properties are preserved to obtain accurate results. Fig. 5. Samples collection jars 2.5.2. pH analysis The concentration of hydrogen ion is one of the important indicators of wastewater.Theextentoftheappropriatefocus for the presence of most of the biological life is very small and critical. Waste water with a pH outside the range is difficult to treat in a biological way, and therefore if the (pH) is not adjusted before drainage, it will adversely affect the (pH) in the natural water. pH was measured using pH meter.
  • 4. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 03 | Mar 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 705 2.5.3. BOD analysis BOD is to measure the dissolved oxygen consumed by microorganisms in the process of biochemical oxidation of organic matter. To measure the absorbed biological oxygen, dilutions of wastewater are made with oxygen-saturated water in special bottles to which bacteria are added. On the other side, a control bottle is filled with water and bacteria only. The bottles are placed in an incubationforfivedaysata temperature of 20º C, so the process is called the five-day BOD5 tests. The difference between the oxygen concentration in the control bottleandthe remainingoxygen in the other bottles after five days is used to calculate the BOD, estimated in mg/L. BOD was measuredusingdissolved oximeter device. 2.5.4. COD analysis COD is used to measure the oxygen amount required to chemically oxidize the organic material and inorganic nutrients, such as Ammonia orNitrate.CODwasmeasuredin laboratory in which a sample is incubated with a strong chemical oxidant for a defined time interval and at constant temperature (150°C). Oxidant used is potassium dichromate, in combination with boiling sulphuric acid. 2.5.5. TSS analysis Wastewater containsa proportionofsuspendedsolids,some of which are suspended Settleable and some not Settleable. The method used to measure TSS is the most common and accurate way, which is by weight. A waste water sample is filtered, dried in a drying oven at 123° C for about an hour, and then weighed. 3. Result and Discussion Table -3: Wastewater parameters for Run 7 before and after treatment for both phase I and phase II at 5 RPM using banana leaves as media For this trial, banana leaves was used as a media for both phase one and phase two. The rotation speed was set to be 5 RPM. Table 3 shows the wastewater parameters before and after treatment for this run. Figure 6: BOD removal percentage with time at 5rpm for Banana Leaves As presented on Figure 6, BOD removal rates increases over time. However, on the third day the BOD removal rate becomes constant. It is obvious that, the ratio of BOD removal increased from (43.75%) on the first day to (58.33%) on the third day and it kept constant after that regarding the first phase. For phase two, the BOD removal rate increased from (68.75%) on the first day to (79.16) on the third day. That means, the best HRT is found to be on the third day, in which the biological layer that is formed on the surface. That layer is composed of organic materials and bacteria, which give the best removal rates in order to bear that layer of organic loads well.TheTSSconcentrationon the third day was 20 mg / l, which does not exceeds 30mg / l, matching the Egyptian specifications for water intended for irrigation purposes. Figure 7: COD removal percentage with time at 5rpm for Banana Leaves COD removal rates increases over time as per Figure 7. However, on the third day the COD removal rate becomes constant. It is obvious that, the ratio of COD removal increased from (49.43%) on the first day to (56.96%) on the third day and it kept constant after that regarding the first phase. For phase two, the COD removal rate increased from (85.31%) on the first day to (90.6%) on the third day. That
  • 5. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 03 | Mar 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 706 means, the best HRT is found to be on the third day, in which the biological layer that is formed on the surface. That layer is composed of organic materials and bacteria, which give the best removal rates in order to bear that layer of organic loads well. The TSS concentration on the third day was 31 mg / l, which does not exceeds 50mg / l, matching the Egyptian specifications for water intended for irrigation purposes. Figure 8: TSS removal percentage with time at 5rpm for Banana Leaves It can be noted from Figure 8, TSS removal rates increases over time. However, on the third day the TSS removal rate becomes constant. It is obvious that, theratioofTSSremoval increased from (53.62%) on the first day to (56.57%) on the third day and it kept constant after that regarding the first phase. For phase two, the TSS removal rate increased from (72.46%) on the first day to (78.95%) on the third day. That means, the best HRT is found to be on the third day, in which the biological layer that is formed on the surface That layer is composed of organic materials and bacteria, which give the best removal rates in order to bear that layer of organic loads well. The TSS concentration on the third day was 16 mg / l, which does not exceeds 50mg / l, matching the Egyptian specifications for water intended for irrigation purposes. 4. Conclusions This research has concluded that, rotation speed is a key factor affecting the removal rates for COD BOD and TSS as 5RPM rotation speed showed the higher results. Using two phases rather than one phase greatly contributed to increasing the removal rates of BOD, COD and TSS. As the main aim of this research is to reuse the water for irrigation, the resulted concentrations are completely matching the Egyptian specifications of using treated water for irrigation purpose [ECP 501 – 2015]. The ideal HRT is found to be on the third day of treatment. Removal rates of BOD, COD and TSS using banana leaves were almost 79.16%, 90.6% and 78.95% at 5 RPM respectively. 5. References [1] Abdel-Kader, A.M. and S. M. Abdel-Rassoul. (2010). Prospects of Water Conservation in Egypt (Special Reference to Wastewater Reuse). Fourteenth International Water Technology Conference, IWTC, Cairo, Egypt. [2] World Bank. (1995). From scarcity to security: averting a water crisis in the Middle East and North Africa, Washington DC, USA. [3] H. GHAWI, J. KRIŠ. (2009). "Use of a rotating biological contactor for appropriate technology wastewater treatment". Slovak Journal of Civil Engineering, Vol. 93, p 1–8 (2009). [4] S.A. Mirbagheri, S. Ahmadi, N. Biglari-Joo. (2016). "Denitrification of nitrate-contaminated groundwater in an anoxic rotating biological contactor: a case study". Desalination and Water Treatment, Vol. 57, p 4694–4700, (2016). [5] Jayamala, NitinA.Deshpande.(2016)."Treatmentof Sewage by Partially Submerged Three Stage Rotating Biological Contactor (RBC)". IJSTE - International Journal of Science Technology & Engineering. Volume 3 | Issue 01. July 2016. [6] Juanhong Li and Xiwu Lu. (2017)."Performanceand Microbial Diversity in a Low-Energy ANF-WDSRBC System for the Post-Treatment of Decentralized DomesticWastewater". MDPI, Basel, Switzerland. Water 2017, 9, 330; doi:10.3390 / w9050330. [7] Juanhong Li and Xiwu Lu. (2017)."Performanceand Microbial Diversity in a Low-Energy ANF-WDSRBC System for the Post-Treatment of Decentralized DomesticWastewater". MDPI, Basel, Switzerland. Water 2017, 9, 330; doi:10.3390 / w9050330. [8] Dr.Palakshappa.K, Sneha.M.K, Chiranjeevi.M.R. (2019). "Feasibility Studies on the Treatment of Dairy Wastewater UsingRotating Biological Contactor (RBC) UnderVariable Experimental Conditions". Proceedings of Second International Conference on Emerging Trends in Science & Technologies for Engineering Systems (ICETSE- 2019). S J C Institute of Technology, Chickballapur, Karnataka, India. [9] The Egyptian Code for the Use of TreatedSewage in Agriculture, (2015), ECP 501 – 2015.