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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 09 Issue: 08 | Aug 2022 www.irjet.net p-ISSN: 2395-0072
© 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 577
FLY-ASH BASED GEO-POLYMER CONCRETE
SAHIL M. MAGARE1, PROF.SACHIN SALVE2
1 PG student, Dept. of civil engineering , deogiri Institute of Engineering & Management studies ,Aurangabad
Maharastra , India
2 Professor, Dept. of civil engineering , deogiri Institute of Engineering & Management studies ,Aurangabad
Maharastra , India
---------------------------------------------------------------------***---------------------------------------------------------------------
Abstract - A study conducted by introduced the various
properties of a fly debris-based geopolymer concrete and
predicted that it has excellent compressive strength andcan
be used for construction. Its flexibility is similar to that of
OPC concrete, and it has excellent resistance to sulfate and
corrosive substances as well as minor killjoy and drying
shrinkage. efforts to partially replace the use of Portland
concrete in concrete with the use of fly detritus have
accelerated. The use of Portland concrete as a cover is
unnecessary forthe"new" substancegeopolymerconcrete.If
everything else is equal, the fastener required to construct
the substantial is produced by actuating the source
materials, such as fly debris that are rich in silicon (Si) and
aluminum (Al), using high basic fluids. Concrete then
without any concrete. Data on fly debris-based geopolymer
concrete are presented in this research. The extents of the
materials and their combinations, the assemblyprocess,and
the effects of various boundaries on the characteristics of
freshly formed and solidified concrete are all covered in the
study.
Key Words: Geopolymer, Excellent ,Assembly ,Minor
Killjoy.
1.INTRODUCTION
Due to the overall expansion of the economy, the Indian
development sector is currently experiencing a boom. The
modern movement, the land business, and interests in the
framework area are the main determinants of the interest in
the development business, which is a decided interest.
Because so many locations have experienced outstanding
development, the development industry is booming more
than ever. Concrete cement has established a preeminent
position for itself among construction materials, and
typically the concrete industry, which thrives alongside
construction activity, has developed into a significant sector
in the building scene. Although Portland concrete has long
been a very acceptable pressure driven cover for primary
purposes, its steadily rising use has given risetoa number of
new problems.Concreteproductionuses enormousamounts
of virgin materials, is energy-intensive, and results in
substantial CO2 emissions that harm the ozone layer (Satish
Chandra, 2002). Once more, depending on the type of fuel
used, sulfur dioxide discharge might also be very high.
Capital is becoming increasingly concentrated in the
establishment of new concrete plants. Last but not least,
recent concrete big design projectshavedemonstratedearly
problems and issues, which negatively impacts the asset
efficiency of the company.
1.1 ADVANTAGES
1. High Strength- It exhibited a higher compressive
strength than typical cement thanks to its high
compressive strength.Additionally,itgainsstrength
quickly and heals quickly, giving ita fantasticoption
for quick forms. The stiffness of geopolymer
concrete is high. Compared to Portland concrete, it
is less brittle and can withstand more development.
Although not completely seismic tremor proof, it
still outperforms regular cement.
2. Very Low Creep and Shrinkage – The drying, heat,
or even the dissipation of water from the
substantial can all result in major and, shockingly,
dangerous cracks in the substance. Geopolymer
concrete won't experience critical shrinkage,
doesn't hydrate, and is less permeable. Geopolymer
concrete's wet layer is incredibly thin. When
addressing creep in concrete terms, it signifies the
tendency for the substance to become permanently
distorted due to the constant forces being used
against it.
2. MIX DESIGN
FIRST TRIAL
MATERIALS WEIGHT(Kg)
Fly ash 6.35
Coarse aggregate 9
Fine aggregate 7.5
NaOH 0.250
SiO2 0.80
Water 2 lit.
Plasticizer 75 gram
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 09 Issue: 08 | Aug 2022 www.irjet.net p-ISSN: 2395-0072
© 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 578
SECOND TRIAL
MATERIALS WEIGHT(Kg)
Fly ash 6.35
Coarse aggregate 9
Fine aggregate 7.5
NaOH 0.250
SiO2 0.4
Water 2 lit.
Plasticizer 75 grams
THIRD TRIAL
MATERIALS WEIGHT(Kg)
Fly ash 6.35
Coarse aggregate 9.1
Fine aggregate 7.6
NaOH 0.250
SiO2 0.4
Water 2 lit.
Plasticizer 75 grams
3. PERFORMANCE ANALYSIS
1) Average Compressive Strength Of 1st Trail=1.725
N/mm2.
2) Average Compressive Strength Of 2st
Trail=1.630N/mm2
3) Average Compressive Strength Of 3rd
Trail=2.266N/mm2
4. CONCLUSIONS
1) Higher sodium hydroxide concentration results in
higher compressive strength of fly debris-based
geopolymer concrete, measured in terms of molar
concentration.
2) The compressive strength of fly debris-based
geopolymer concrete increases with the mass ratio
of sodium silicate to sodium hydroxide.
3) Fly debris-based geopolymer concrete gains
compressive strength when the restoration
temperature range of 30 °C to 900 °C increases.
4) In the range of 4 to 96 hours (4 days), a longer
restoration time results in fly debris-based
geopolymer concrete with a higher compressive
strength.
ACKNOWLEDGEMENT
It is obvious that the development of project needs the
support of many people. Getting idea of analyzing a project,
finalizing it as best one for us and above all, developing it
successfully has always been our priority. We have always
been grateful for the support that we got from all our
surroundings with respect to knowledge. We sincerely
acknowledge to our project guide PROF.SACHIN SALVE
whose continuous encouragement and support enabled the
project to materialized and contributed to its success.
Finally, we are thankful to all our Friends & Colleagues for
their constant inspiration, support and encouragement.
REFERENCES
1. C.Shi, P.Kriven koand D .M. Roy , Alkali- Activated
Cement sand Concretes ,Taylor and Francis ,
Abingdon , UK (2006).
2. P. Duxson , A .Fernández Jiménez ,J.L.Provis , G.C.
Luke, A. Palomo, J.van Deventer, “Geopolymer
Technology : The Current State of The Art”. Journal
of Materials Science,2007,42,p2917-2933.
3. L.TurnerandF.Collins“Geopolymers:Agreeneralterna
tive to Portland cement ? ” Concrete in Australia Vol
38 No1p49-56.
4. Xu,H.,Provis,JL.,vanDeventer,JSJ.,Krivenko,PV.,“Chara
cterization of Slag Concretes”, ACI Materials
Journal,105,2,March-April2008,p131-139.
5. D. Hardjitoand B.V.Rangan. EVELOPMENT AND
ROPERTIES of Low calcium fly ash based
GeopolymerConcrete,ResearchReport(GC)Faculty
of Engineering, Curtin University of Technology,
Perth, Australia. (2006).
6. Pan Z. Sanjayan J G.Rangan BV.,“FractureProperties
of Geopolymer Paste andConcrete”,MagofConcrete
Research October 2011.
7. W.Phair,“Green Chemistry for Sustainable Cement
Production and Use”.Green Chem,2006,8,p763-780.
8. Provis,JL.,vanDeventer,JSJ.(editors),Geopolymers:
Structures , Processing, Properties , and Industrial
Applications . Cambridge : Wood head Publishing
Limited.

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FLY-ASH BASED GEO-POLYMER CONCRETE

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 08 | Aug 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 577 FLY-ASH BASED GEO-POLYMER CONCRETE SAHIL M. MAGARE1, PROF.SACHIN SALVE2 1 PG student, Dept. of civil engineering , deogiri Institute of Engineering & Management studies ,Aurangabad Maharastra , India 2 Professor, Dept. of civil engineering , deogiri Institute of Engineering & Management studies ,Aurangabad Maharastra , India ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract - A study conducted by introduced the various properties of a fly debris-based geopolymer concrete and predicted that it has excellent compressive strength andcan be used for construction. Its flexibility is similar to that of OPC concrete, and it has excellent resistance to sulfate and corrosive substances as well as minor killjoy and drying shrinkage. efforts to partially replace the use of Portland concrete in concrete with the use of fly detritus have accelerated. The use of Portland concrete as a cover is unnecessary forthe"new" substancegeopolymerconcrete.If everything else is equal, the fastener required to construct the substantial is produced by actuating the source materials, such as fly debris that are rich in silicon (Si) and aluminum (Al), using high basic fluids. Concrete then without any concrete. Data on fly debris-based geopolymer concrete are presented in this research. The extents of the materials and their combinations, the assemblyprocess,and the effects of various boundaries on the characteristics of freshly formed and solidified concrete are all covered in the study. Key Words: Geopolymer, Excellent ,Assembly ,Minor Killjoy. 1.INTRODUCTION Due to the overall expansion of the economy, the Indian development sector is currently experiencing a boom. The modern movement, the land business, and interests in the framework area are the main determinants of the interest in the development business, which is a decided interest. Because so many locations have experienced outstanding development, the development industry is booming more than ever. Concrete cement has established a preeminent position for itself among construction materials, and typically the concrete industry, which thrives alongside construction activity, has developed into a significant sector in the building scene. Although Portland concrete has long been a very acceptable pressure driven cover for primary purposes, its steadily rising use has given risetoa number of new problems.Concreteproductionuses enormousamounts of virgin materials, is energy-intensive, and results in substantial CO2 emissions that harm the ozone layer (Satish Chandra, 2002). Once more, depending on the type of fuel used, sulfur dioxide discharge might also be very high. Capital is becoming increasingly concentrated in the establishment of new concrete plants. Last but not least, recent concrete big design projectshavedemonstratedearly problems and issues, which negatively impacts the asset efficiency of the company. 1.1 ADVANTAGES 1. High Strength- It exhibited a higher compressive strength than typical cement thanks to its high compressive strength.Additionally,itgainsstrength quickly and heals quickly, giving ita fantasticoption for quick forms. The stiffness of geopolymer concrete is high. Compared to Portland concrete, it is less brittle and can withstand more development. Although not completely seismic tremor proof, it still outperforms regular cement. 2. Very Low Creep and Shrinkage – The drying, heat, or even the dissipation of water from the substantial can all result in major and, shockingly, dangerous cracks in the substance. Geopolymer concrete won't experience critical shrinkage, doesn't hydrate, and is less permeable. Geopolymer concrete's wet layer is incredibly thin. When addressing creep in concrete terms, it signifies the tendency for the substance to become permanently distorted due to the constant forces being used against it. 2. MIX DESIGN FIRST TRIAL MATERIALS WEIGHT(Kg) Fly ash 6.35 Coarse aggregate 9 Fine aggregate 7.5 NaOH 0.250 SiO2 0.80 Water 2 lit. Plasticizer 75 gram
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 08 | Aug 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 578 SECOND TRIAL MATERIALS WEIGHT(Kg) Fly ash 6.35 Coarse aggregate 9 Fine aggregate 7.5 NaOH 0.250 SiO2 0.4 Water 2 lit. Plasticizer 75 grams THIRD TRIAL MATERIALS WEIGHT(Kg) Fly ash 6.35 Coarse aggregate 9.1 Fine aggregate 7.6 NaOH 0.250 SiO2 0.4 Water 2 lit. Plasticizer 75 grams 3. PERFORMANCE ANALYSIS 1) Average Compressive Strength Of 1st Trail=1.725 N/mm2. 2) Average Compressive Strength Of 2st Trail=1.630N/mm2 3) Average Compressive Strength Of 3rd Trail=2.266N/mm2 4. CONCLUSIONS 1) Higher sodium hydroxide concentration results in higher compressive strength of fly debris-based geopolymer concrete, measured in terms of molar concentration. 2) The compressive strength of fly debris-based geopolymer concrete increases with the mass ratio of sodium silicate to sodium hydroxide. 3) Fly debris-based geopolymer concrete gains compressive strength when the restoration temperature range of 30 °C to 900 °C increases. 4) In the range of 4 to 96 hours (4 days), a longer restoration time results in fly debris-based geopolymer concrete with a higher compressive strength. ACKNOWLEDGEMENT It is obvious that the development of project needs the support of many people. Getting idea of analyzing a project, finalizing it as best one for us and above all, developing it successfully has always been our priority. We have always been grateful for the support that we got from all our surroundings with respect to knowledge. We sincerely acknowledge to our project guide PROF.SACHIN SALVE whose continuous encouragement and support enabled the project to materialized and contributed to its success. Finally, we are thankful to all our Friends & Colleagues for their constant inspiration, support and encouragement. REFERENCES 1. C.Shi, P.Kriven koand D .M. Roy , Alkali- Activated Cement sand Concretes ,Taylor and Francis , Abingdon , UK (2006). 2. P. Duxson , A .Fernández Jiménez ,J.L.Provis , G.C. Luke, A. Palomo, J.van Deventer, “Geopolymer Technology : The Current State of The Art”. Journal of Materials Science,2007,42,p2917-2933. 3. L.TurnerandF.Collins“Geopolymers:Agreeneralterna tive to Portland cement ? ” Concrete in Australia Vol 38 No1p49-56. 4. Xu,H.,Provis,JL.,vanDeventer,JSJ.,Krivenko,PV.,“Chara cterization of Slag Concretes”, ACI Materials Journal,105,2,March-April2008,p131-139. 5. D. Hardjitoand B.V.Rangan. EVELOPMENT AND ROPERTIES of Low calcium fly ash based GeopolymerConcrete,ResearchReport(GC)Faculty of Engineering, Curtin University of Technology, Perth, Australia. (2006). 6. Pan Z. Sanjayan J G.Rangan BV.,“FractureProperties of Geopolymer Paste andConcrete”,MagofConcrete Research October 2011. 7. W.Phair,“Green Chemistry for Sustainable Cement Production and Use”.Green Chem,2006,8,p763-780. 8. Provis,JL.,vanDeventer,JSJ.(editors),Geopolymers: Structures , Processing, Properties , and Industrial Applications . Cambridge : Wood head Publishing Limited.