Systems for mobile machines

www.ifm.com/gb/mobile
Systems for
mobile machines

Gesamtkatalog EN 2015_Stilvorlage LK FrutigerOT_2010 DE_GB.qxd 17.11.14 12:50 Seite 3

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In your element
Systems for mobile machines
With over 45 years of experience in sensors and control systems we
know about the special requirements for mobile machinery:
heat, cold, moisture, dust and vibrations – maximum reliability even
under extreme conditions. In addition, practical solutions for operation,
communication and remote maintenance. The result: high uptime of
the machines. The world’s leading manufacturers for mobile machinery
rely on solutions from ifm – in over 70 countries worldwide.
ifm – close to you!
The name ifm electronic stands for a large
range of different sensors and systems
for automation technology. For more
than forty-five years the family-run com-
pany has been researching, developing
and producing with the aim of optimising
technical processes and conserving
resources.
With industry and application know-how,
ifm – one of the leading manufacturers of
automation technology – successfully
provides system solutions that are both
innovative and economical. An extensive
product range provides sufficient flexi-
bility to meet customer requirements –
from an individual sensor, matching
accessories to a complete system solution.
Agriculture
and forestry
Municipal vehicles
Transport and logistics
Construction
machines
Simply scan the QR code and
watch the video showing the
ifm ecomatic overview.
www.ifm.com/gb/ecovideo

branch office
trade partner
3
With industry-specific knowledge
and global service
The ifm group of companies is present in
over 70 countries with more than 5,200
employees and looks after more than
125,000 customers from the various in-
dustries. We take being close to the
customer very seriously: service visits in
the event of questions or requests,
support for installation or set-up have
become a standard for us. Your satisfac-
tion drives us on.
ifm electronic – a reliable partner for
implementing your projects.

4
ecomatmobile used in
construction machines
Sensors and controllers used in muddy and wet conditions
We do not worry when leaving them out in the rain. Water, permanent
condensation or dirt are no problem for our systems for mobile appli-
cations. The special mechanical design of the housing and a reliable
sealing concept prevent the penetration of moisture.
Suitable connectors and connection cables ensure that protection
rating IP 69K does not end at the housing connections. Benefit from
the many years of application know-how from ifm electronic for
your construction machine!
Construction
machines

6
Sensors and controllers for shocks and vibrations
Where the going gets tough, the material is exposed to permanent
vibrations or extreme impact. This is why our sensors for mobile appli-
cations are fully potted. Connectors are protected against unintended
loosening by a special vibration protection. The mechanical design of
controllers and modules is especially rated for permanent shock and
vibration. Whether on the field or in the forest: no challenge can be
too hard for our systems.
For shocks and vibrations
Agriculture
and forestry

7
ecomatmobile used in agricultural
and forestry machines

8
Sensors and controllers in snowy and icy conditions
That leaves us cold: extreme weather conditions with iciness or
blazing heat are no problem for our systems for mobile applications.
Their wide temperature range allows use in all climatic zones.
All sensors and controllers must prove their resistance in cyclical
temperature shock tests before leaving production.
Resistant housing materials ensure that salt deposits, as they may
arise during the winter when gritters are used, do not affect the product.
Municipal vehicles

9
In snowy and icy conditions
ecomatmobile used
in municipal vehicles

10
Sensors and controllers with thunder and lightning
Even if high voltage is in the air: our sensors and control systems are
not impressed. The complex electronics is protected against electro-
magnetic interference as detailed EMC tests have shown.
Conducted interference is reliably filtered out and cannot affect the
controllers. This ensures that the data exchange via the CAN interfaces
functions reliably even under most adverse conditions such as in
outdoor applications of transport and logistics.
With thunder and lightning
Transport and logistics

11
ecomatmobile used
in transport and logistics
photo source: Kai Tholen / pixelio.de

4.
7.
8. 8.
2.
3.
6.
1.
12
Systems for
mobile machines
1.
Encoder type RM
Robust multi-turn encoder for
position detection in harsh
applications with automatic
work functions.
2.
Dialogue modules PDM360 NG
7" and 12" TFT graphic
display for operation,
visualisation and parameter
setting of the functions
of the vehicle.
3.
CabinetModule
Decentralised CANopen I/O
module for detecting digital
and analogue signals in the
cockpit or the operating panel.
4.
ClassicController R360
Powerful 32-bit mobile
controller for the complex
work functions in
a wheeled excavator.
5.
SmartController R360
Powerful mobile controller
for automotive drive control
and communication with
the engine controller in a
wheeled excavator.
6.
Identification system
DTM design
RFID reader for mobile use
with CANopen interface for
the identification of
attachment tools.
7.
Camera system O3M design
3D sensors for detecting
scenes and objects
for automated collision
avoidance.
8.
Temperature sensor type TA
Compact 6 mm temperature
transmitter for oil temperature
detection in the hydraulic
system.
Electronics for hydraulics
In mobile machines and equipment most
functions are carried out by hydraulic
systems. In the meantime electronic control
of the valves and pumps has become a
standard in modern machines.
ifm’s ecomatmobile system provides
current-controlled PWM outputs and
optimised control functions for the power
outputs. This leads to a manufacturer-
independent interface between
hydraulics and electronics.

5.
2.
14.
10.
13.
12.
9.
11.
13
Pressure sensor
type PT
Compact and
robust pressure
transmitter for
detecting the
operating pressure
in the hydraulic
system.
Temperature
sensor type TS
Compact and
robust Pt100
screw-in sensor for
measuring the
gearbox tempera-
ture. The mea-
suring probe is
screwed directly
into the gearbox
housing.
CompactModule
Decentralised
CANopen I/O
module for reading
the process signals
and triggering the
actuators in a
combine harvester.
CANremote
Web-based wire-
less data exchange
for remote
diagnosis, visuali-
sation and agri-
cultural comfort
functions.
ClassicController
R360
Powerful 32-bit
mobile controller
for the complex
work functions,
the automotive
drive control and
communication
with the engine
controller in a
combine harvester.
BasicDisplay
The high-resolu-
tion colour display
and the visualisa-
tion concept
replace the con-
ventional panel
meters in a
combine harvester.
9. 10. 11. 12. 13. 14.
Remote maintenance and diagnosis
The detection of diagnostic data in the
sensors and network components is the
basis for a powerful and low-cost remote
maintenance concept. Via a radio connec-
tion service, operating data is read and
can be changed, if necessary. Thus faults
can be rectified and machine functions
can be optimised to the operating condi-
tions. A service engineer on site is not
necessary. The CANremote radio gateway
transfers the data between the CAN and
GSM / UMTS networks. The GPS option
allows detection of machine positions and
implementation of position-dependent
functions (e.g. tracking, precision farming).

5.
1.
6.
3.
2.
4.
7.
14
Systems for
mobile machines
1.
Inductive sensor
type IGM
Inductive sensor in
M18 design for
mobile applica-
tions for position
monitoring of the
waste container
lock.
Camera system
O3M design
3D sensors for
detecting scenes
and objects for
assistance func-
tions such as colli-
sion avoidance
and tracking.
Dialogue module
PDM360 NG
7" and 12" TFT
graphic display for
operation, visuali-
sation and para-
meter setting of
the functions of
the vehicle.
Mini controller
BasicController
A simple, modular
and cost-optimised
mini controller to
ensure the work
and drive functions
in a compact
sweeper vehicle.
Camera system
O2M design
Camera for rear
monitoring in ve-
hicles. Indications
and visualisations
on the cockpit
display.
Pressure sensor
type PT
Compact and
robust pressure
transmitter for
level detection in
the industrial
water tank.
2. 3. 4. 5. 6.
E1 approval and highest EMC resistance
All sensors and control components meet
the high electrical requirements for noise
emission and immunity for components
for mobile use.
The units also have the E1 type approval
by the Kraftfahrt-Bundesamt (German
Federal Motor Transport Authority).
This allows installation of the units on
vehicles without invalidating their
operating permit. Beyond the required
EMC limit value of the E1 type approval
all units have an increased EMC resistance
of 100 V/m and withstand pulses from the
on-board vehicle supply system without
problems.

7.
7.
8.
7.
11.
3.
10.
5.
9.
15
Inductive sensor
type IIM
M30 sensor for
mobile applica-
tions for position
monitoring of the
twistlocks in the
spreader of the
reach stacker.
CompactModule
Decentralised
CANopen I/O
module for reading
the position sensor
signals of a spread-
er. The reduced
wiring complexity
increases the up-
time of the reach
stacker.
SafetyController
R360
Powerful 32-bit
safety controller
for the complex
work functions,
the automotive
drive control and
communication
with the engine
controller of a
reach stacker.
Temperature
sensor type TS
Compact and
robust Pt100
bolt-on sensor for
measuring the
gearbox tempera-
ture. The mea-
suring probe is
screwed directly
into the gearbox
housing.
Pressure sensor
PU design
Compact and
robust pressure
transmitter with
DEUTSCH or AMP
connector for the
detection of the
operating pressure
in hydraulic
systems.
7. 8. 9. 10. 11.
Safety controllers
The integrated hardware and software
functions as well as the programming
according to IEC61131 are the basis for the
use of ecomatmobile components in
applications up to PL d (EN ISO 13849-1)
or SILcl 2 (IEC 62061).
The CANsafety extension allows the safe
exchange of safety-critical data between
bus participants e.g. two safety controllers
on the same bus cable, parallel to the
”normal“ communication.

Above-average quality
creates reliability
Sensors and controllers of the highest quality and reliability
Solutions of maximum quality and reliability – that is what the
customers expect from ifm electronic. In addition to the quality
management according to ISO 9001 all ifm systems are developed and
certified according to applicable standards for use in mobile vehicles.
ifm also offers control systems for safety-related applications
complying with EN ISO 13849-1 and IEC 62061.
16
All ifm units have to prove their reliability
in extensive tests. Common product tests
are enhanced and completed by com-
bined tests such as temperature shock and
vibration tests as well as special leak tests,
e.g. using high-pressure water jets.
Among others, these test procedures
lead to protection rating IP 69K that all
sensors and connectors for mobile applica-
tions have. Before the ifm products go to
the customer they are all submitted to a
100 % final inspection.
Only these measures allow ifm to
guarantee the quality and reliability they
promise the customer.

17
IP 69K test
A high-pressure
water jet with
100 bar pressure at
80 °C is aimed at
the object from
short distance and
at standardised
angles. Only units
remaining ingress-
resistant over a
defined time
obtain protection
rating IP 69K.
Climate laboratory
Simulation of
different climatic
zones. Among
others the switch-
on behaviour of
the ecomatmobile
components is
tested at extreme
temperatures.
EMC test
Electric discharge,
high voltage and
electromagnetic
fields:
ecomatmobile
products are
protected against
noise pulses
by the housing.
The electronics on
the inside are
protected.
Shaker
Vibration and
shock tests
simulate the
rough operating
conditions which
are no problem
for the ifm compo-
nents for mobile
applications.

Tried-and-tested for daily use
18
Robust in
a stone crusher:
The PDM dialogue
module as display
and operating
unit.
Automated agri-
culture:
Using the 3D sen-
sor system O3M,
line tracking can
be automated and
the speed of the
tractor can be
optimised.
ecomatmobile in a
fire engine: The
PDM dialogue
module visualises
the state of the
fire water pump
system.

19
ifm as soil
stabiliser: I/O
modules are used
for a decentralised
connection of
sensors and
actuators.They
communicate with
the controller via
CANopen.
Logging vehicle
with loader:
ecomatmobile
controller controls
vehicle and
application.
Digging depth
control:
In the CR1082 dia-
logue unit from
ifm, the height
position of the
bucket blade is
calculated to the
centimetre from
the measured
results of six incli-
nation sensors
type JN – spread
across the excava-
tor boom, in the
upper structure
and on the tilt
bucket.
In the street and
on rail:
In the 2-way
vehicle a pressure
sensor for mobile
applications
monitors the air
brake system.

20
Control systems
for mobile vehicles
Systems for
mobile machines
CR040120
12 x digital, 4 x analogue (U/I)
4 x frequency, 4 x resistance
8 x digital, 8 x PWM 2 x CAN
CR040324
12 x digital, 2 x PWM-I
10 x PWM
2 x CAN
CR041116
8 x PWM, 4 x H bridge
2 x CAN
CR043114
6 x relay 2 x CAN
Inputs / outputs
total
Input functions Output functions Interfaces Order no.
BasicController, IP 20
CR703232
16 x frequency
4 x CAN, 1 x USB
1 x RS-232
CR713280
32 x frequency
4 x CAN, 1 x USB
1 x RS-232
SafetyController, IP 67
CR003232
16 x frequency
4 x CAN, 1 x USB
1 x RS-232
CR003332
4 x CAN, 1 x USB
1 x RS-232
ClassicController, IP 67
CR013364
2 x analogue 0.2...10 V
5 x CAN, 1 x USB
1 x RS-232
CR023480
32 x frequency
2 x 2 CAN, 1 x USB
1 x RS-232
CR023580
2 x 2 CAN, 1 x USB
1 x RS-232
ExtendedController, IP 67
CR253032
12 x PWM, 2 x analogue 0.2...10 V
2 x CAN
CR253264
24 x PWM, 2 x analogue 0.2...10 V
3 x CAN
SmartController, IP 67
CR030342
4 x frequency
18 x digital, 8 x PWM
6 x PNP 10 A
2 x CAN
1 x RS-232
CabinetController, IP 20
32-bit controllers
CR201216 16 x digital, 4 x 0...10 V 4 x digital, 2 x PWM 1 x CAN
CR201616 16 x digital, 4 x 0...5 V 4 x digital, 2 x PWM 1 x CAN
Inputs / outputs
total
CabinetModule, IP 20
I/O modules

21
The choice is yours
CR20318 – 8 x digital, 4 x PWM-I, 4 x PWM 1 x CAN
CR203216 8 x digital, 4 x analogue (U/I) 8 x digital, 4 x PWM 1 x CAN
CR203312 8 x digital, 4 x analogue (U/I) 4 x digital, 4 x PWM 1 x CAN
Inputs / outputs
total
CompactModule, IP 67
I/O modules
CR0451
2.8"
colour display
–
5 freely programmable backlit function keys,
cursor key
1 x CAN
CR0452
4.3"
colour display
–
cursor key
1 x CAN
Display
size
Inputs /
outputs
Operating elements Interfaces Order no.
BasicDisplay, IP 65/67
CR1083
7"
colour display
1 x digital /
analogue-In
1 x digital-Out
8 freely programmable backlit function keys
4 x CAN, 2 x USB
1 x Ethernet
2 x video
CR1082
7"
colour display
1 x digital /
analogue-In
1 x digital-Out
key with pushbutton,
touch screen
4 x CAN, 2 x USB
1 x Ethernet
2 x video
CR1084
7"
colour display
1 x digital /
analogue-In
1 x digital-Out
encoder with pushbutton
4 x CAN, 2 x USB
1 x Ethernet
2 x video
CR1085
7"
colour display
1 x digital /
analogue-In
1 x digital-Out
key with pushbutton
4 x CAN, 2 x USB
1 x Ethernet
2 x video
CR1200
12"
colour display
1 x digital /
analogue-In
1 x digital-Out
key with pushbutton
4 x CAN, 2 x USB
1 x Ethernet
2 x video
CR1201
12"
colour display
1 x digital /
analogue-In
1 x digital-Out
key with pushbutton,
touch screen
4 x CAN, 2 x USB
1 x Ethernet
2 x video
PDM360 NG, IP 65/67
Dialogue modules
CR04216 automotive relays, 10 automotive fuses
Locations Order no.
BasicRelay, IP 20
Relay modules

22
Control systems
for mobile vehicles
Systems for
mobile machines
CR3114
CAN 3G / GPS radio modem for the transfer of SMS messages and data packets
with GPS / Glonass-receiver for position determination.
GSM / GPRS / EDGE (850 / 900 / 1800 / 1900 MHz);
UMTS / HSDPA (800 / 850 / 900 / 1700 / 1900 / 2100 MHz)
M12 connector
FME connector
SMA socket
Description Connection Order no.
Remote maintenance
RM900124 bits 1 x CAN synchro flange 10 mm
synchro flange with
flattened shaft 10 mm
Resolution Interface Shaft Shaft Order no.Order no.
Absolute multiturn encoder
O2M2001/4" 4:3 VGA
CMOS image
sensor Color
1000 / 1500 x 1100;
2000 / 3000 x 3200;
5000 / 7500 x 5500
78 lens heating
O2M20178
integrated mirror function,
lens heating
O2M2021/4" 4:3 VGA
CMOS image
sensor Color
1000 / 3000 x 2200;
2000 / 6000 x 4400;
5000 / 15000 x 11000
115 lens heating
O2M203115
integrated mirror function,
lens heating
Type of sensor Operating distance /
field of view size
[mm]
Angle of
aperture
[°]
Description Order no.
O2M analogue camera
O3M151
PMD 3D chip
– 70 x 23 image resolution 64 x 16 pixels
O3M161– 90 x 32 image resolution 64 x 16 pixels
O3M 3D smart sensor, CAN interface
O3M950infrared light
850 mm
– 70 x 23 for the operation of O3M151
O3M960– 90 x 32 for the operation of O3M161
O3M illumination unit
Cameras
RM9000
JN23000...360 / ± 180 0.05 / < ± 0.5 1 x CAN 1 x CAN / J1939
Angular range
[°]
Resolution /
accuracy
[°]
Interfaces Interfaces Order no.Order no.
Inclination sensors
JN2100
JN2301± 45 0.01 / < ± 0.1 1 x CAN 1 x CAN / J1939JN2101
M18, f 20
Design Range
referred to Ø 30 mm
[mm]
Order no.
RFID system 13.56 MHz
DTM424
M18, nf 40 DTM425
M30, f 40 DTM434
M30, nf 60 DTM435
DTM evaluation unit / antenna, CAN interface
Ø 30 x 2.8 / 03 - 16 Kbits
Description Order no.
E80370
Ø 30 x 2.5 / 06 - 896 bits E80371
Ø 20 x 2.5 / 06 - 896 bits E80377
Ø 4.35 x 3.6 / 03 - 896 bits, 10 pieces E80381
ID TAGs (selection) for 13.56 MHz system
f: flush installation nf: non-flush installation

23
Not yet found
the right sensor?
More details at
www.ifm.comThe choice is yours
IFM213M12 / 60 4 f M12 3-wire DC PNP; 2-wire DC PNP/NPN; normally open
IFM204M12 / 70 7 nf M12 3-wire DC PNP; 2-wire DC PNP/NPN; normally open
IGM200M18 / 70 8 f M12 3-wire DC PNP; 2-wire DC PNP/NPN; normally open
IGM201M18 / 70 12 nf M12 3-wire DC PNP; 2-wire DC PNP/NPN; normally open
IIM200M30 / 70 12 f M12 3-wire DC PNP; 2-wire DC PNP/NPN; normally open
IIM201M30 / 70 22 nf M12 3-wire DC PNP; 2-wire DC PNP/NPN; normally open
IFM207M12 / 79 4 f cable, 6 m 3-wire DC PNP; 2-wire DC PNP/NPN; normally open
IFM208M12 / 79 7 nf cable, 6 m 3-wire DC PNP; 2-wire DC PNP/NPN; normally open
IGM202M18 / 81 8 f cable, 6 m 3-wire DC PNP; 2-wire DC PNP/NPN; normally open
IGM203M18 / 81 12 nf cable, 6 m 3-wire DC PNP; 2-wire DC PNP/NPN; normally open
IIM202M30 / 81 12 f cable, 6 m 3-wire DC PNP; 2-wire DC PNP/NPN; normally open
IIM203M30 / 81 22 nf cable, 6 m 3-wire DC PNP; 2-wire DC PNP/NPN; normally open
Design /
housing length
[mm]
Sensing
range
[mm]
Connection Output Order no.
Inductive sensors (selection)
MFH200M12 / 93 1.8 f M12 500
MFH201M12 / 93 1.8 f M12 500
MFH202M12 / 60 1.8 f M12 500
MFH203M12 / 60 1.8 f M12 500
MFH204M12 / 60 1.8 f M12 500
M9H200M14 / 53 2 f M12 500
MF5004M12 / 60 60 ( M 4.0) M12 –
MFS211M12 / 601) 60 ( M 4.0) M12 –
PNP; normally open
NPN; normally open
PNP; normally open
NPN; normally open
PNP; normally closed
PNP; normally open
PNP; normally open
PNP; normally open
Design /
housing length
[mm]
Sensing
range
[mm]
Connection2) Pressure
resistance
[bar]
Output Order no.
Pressure-resistant magnetic sensors
f: flush installation nf: non-flush installation
1)full-metal housing 2)units with cable connection upon request
PU57040...10 0...10 V PU56040...10 V PP004E2 x OUT
PU57030...25 0...10 V PU56030...10 V PP003E2 x OUT
PU57020...100 0...10 V PU56020...10 V PP002E2 x OUT
PU57010...250 0...10 V PU56010...10 V PP001E2 x OUT
PU57000...400 0...10 V PU56000...10 V PP000E2 x OUT
PU57600...600 0...10 V PU56600...10 V
PT57040...10 4...20 mA PT56044...20 mA
PT57030...25 4...20 mA PT56034...20 mA
PT57020...100 4...20 mA PT56024...20 mA
PT57010...250 4...20 mA PT56014...20 mA
PT57000...400 4...20 mA PT56004...20 mA
PT57600...600 4...20 mA PT56604...20 mA
Relative pressure
measuring range
[bar]
Analogue
output
Order no. Analogue
output
Order no. Output Order no.
Pressure sensors
DEUTSCH connector AMP connector M12 connector

ifm electronic gmbh
Friedrichstraße 1
45128 Essen
Tel. +49 / 201 / 24 22-0
Fax +49 / 201 / 24 22-1200
E-mail info@ifm.com
Position sensors
Sensors for
motion control
Industrial imaging
Safety technology
Process sensors
Condition monitoring
systems
Industrial
communication
Identification systems
Systems for
mobile machines
Connection
technology
Overview
ifm product range:
Accessories
Visit our website:
www.ifm.com
Over 70 locations worldwide –
at a glance at www.ifm.com
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