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                                                     ACEEE Int. J. on Electrical and Power Engineering, Vol. 4, No. 1, Feb 2013



  High Voltage Gain Boost Converter for Micro source
               Power Conversion system
                                           K. Radhalakshmi1, R. Dhanasekaran2
                          1
                            Sethu Institute of Technology/EEE, Pulloor, Kariapatti,Tamil Nadu, India
                                                    rajradha7981@gmail.com
                        2
                          Syed Ammal Engineering College/Research-Director, Ramanathapuram, India
                                                   rdhanashekar@yahoo.com

Abstract— In this paper, a new boost converter is introduced.
In the proposed converter, a coupled inductor and voltage lift
technique is used for raising the voltage gain .The designed
converter especially for large voltage conversion ratio
applications. By combining coupled inductor and voltage lift
technique, the energy stored in the leakage inductor is
recycled, therefore reduce the switch turn- off voltage and
implement soft switching turn-on operation. The operating              Figure 1. general Power Conversion System with a High Voltage
principles and steady-state analyses of continuous –conduction                             Gain Boost Converter
mode is discussed in detail. A 250W Converter Operating at
                                                                      voltage stresses on converter switches [7].The presented
50KHZ with 25V input and 240V output simulation is presented
to demonstrate the performance.
                                                                      Converters in are used for fuel cell power conversion sys-
                                                                      tems [8],[9],[10].The operation of the main switch is hard
Index Terms—Boost Converter, Coupled Inductor, Voltage Lift           switching so turn on switching loss is high, this does not
Technique, High Voltage Gain                                          improve the efficiency sufficiently[8].In practical situation
                                                                      ,the maximum output voltage will be affected by parasitic
                       I. INTRODUCTION                                effects, such as winding resistances of inductors, so the con-
                                                                      version ratio can be decreased[9].In [10],the active switch
     In recent Years, renewable energy is becoming
                                                                      can suffer with very high current during the switch on period
increasingly important in distribution System, which provide
                                                                      and this converter is suitable for low to middle power appli-
different choice to electricity consumers whether they receive
                                                                      cations. A zero- voltage switching dc-dc converter with high
power from the main electricity source or in forming a micro
                                                                      voltage gain [11] consists of a ZVS boost converter stage
source not only to fulfill their own demand but alternatively
                                                                      and a ZVS half-bridge converter stage. The efficiency of the
to be a power producer supplying a microgrid.
                                                                      converter at light load is lower due to the additional conduc-
     A microgrid usually includes various microsources and
                                                                      tion loss of the auxiliary circuit of the ZVS boost converter
loads . Microsource categories are comprised of diverse
                                                                      stage. In [12], the cascaded high step-up dc-dc converter
renewable energy applications, Such as solar cell modules
                                                                      with single switch is low efficiency converter is up to 92%at
and fuel cell stacks.Fig.1. Shows a regular schematic of a
                                                                      30%full load. If low input voltage applied in dc-dc converter
microgrid unit supplied by various microsources ; the boost
                                                                      [13], it experiences extremely high input current at full load
converter is used to increase the output voltage of the
                                                                      and high conduction loss during the switch turn-on period.
microsource from 230-250V for the dc interface to the main
                                                                      The bidirectional zero voltage switching dc-dc converter [14],
electricity source through the dc-ac inverter [1],[2],[3].Both
                                                                      efficiency is improved at heavy load. The conduction loss
the single solar cell module and the fuel cell stacks are low-
                                                                      due to auxiliary circuit causes the relatively low efficiency at
voltage sources, thus a high step-up voltage gain dc-dc
                                                                      light load. In [15] the converter is a fixed frequency ZVS
converter is required to regulate the voltage of the dc - dc
                                                                      current fed converter that uses a very simple auxiliary circuit
interface.
                                                                      to create ZVS over an extended range of load. However the
     The conventional Boost converters cannot provide such
                                                                      main converter switches and active clamp switch have sig-
a high dc voltage gain, even for an extreme duty cycle. It also
                                                                      nificant amount of conduction losses, since current flows
may results in serious reverse –recovery problems and
                                                                      either through the active clamp switch. The overlap of volt-
increases the rating of all devices. As a result ,the conversion
                                                                      age and current in the bridge switches when they turn off
efficiency is degraded and the electromagnetic interference
                                                                      creates considerable losses when the converter operating
(EMI) problem is severe under this situation [4].In order to
                                                                      under heavy load conditions. The several conventional con-
increase the conversion efficiency and voltage gain ,many
                                                                      verters are presented with active clamp, snubber, voltage
modified boost converter topologies have been investigated
                                                                      multiplier and coupled inductor [16], [17], [18].Soft Switching
in the past decade[5]-[18].
                                                                      boost converter [16] is used to reduce current and voltage
     Two winding coupled inductor is used and voltage gain
                                                                      stress of the main switch. To achieve both soft switching
is limited by turn ratio of transformer [5],[6].The Buck-Boost
                                                                      features, more component count is usually required.
type converter operated in a duty ratio is higher than 0.5,high
© 2013 ACEEE                                                     16
DOI: 01.IJEPE.4.1.1123
Full Paper
                                                       ACEEE Int. J. on Electrical and Power Engineering, Vol. 4, No. 1, Feb 2013


This paper presents a high voltage gain Boost Converter,               To simplify the circuit analysis, the following conditions are
which uses the coupling inductor and voltage lift technique            assumed:
.The circuit diagram of proposed converter is shown if fig.2.          1. Capacitors C1, C2 and Co are large enough that the VC1,
and the features of this converter are as follows: 1) High             VC2, and V0 are constant values in one switching period.
Voltage gain 2)Duty ratio can be designed to 0.65 by adjusting         2. All semiconductor components are ideal.
the turns ratio of the coupled inductor. Thus the converter            3. Most of the energy is stored in the magnetizing inductance
can be operated under Continuous conduction mode. 3) The               Lm, which is larger than the leakage inductance LKI and LK2.
energy stored in the leakage inductance of the transformer             4. Turns ratio of the coupled inductor n=N2/N1.
is recycled, thus increasing the efficiency. 4) The voltage is
                                                                       A. Continuous Conduction Mode
 clamped on the active switch, enabling the power switch to               The Proposed converter operating in continuous
be selected with a low voltage rating and low conduction               conduction mode is analyzed. Fig.4. illustrates some typical
resistance rds. 5)The converter uses low –rating switch and            waveforms under CCM operation in one switching period.
diodes to minimize the cost.                                           The operating principle of CCM is divided into six modes
                                                                       during each switching period. The operating modes are
                                                                       described as follows:




 Figure 2. Circuit Diagram of High Voltage Gain Boost Converter

     II. PROPOSED CONVERTER AND OPERATION PRINCIPLE
    Fig.3.Shows circuit configuration of the proposed
converter, which is a boost converter with voltage lift
technique and a coupled inductor. The equivalent model of
the coupled inductor includes the magnetizing inductor Lm,
leakage inductors LK1 and LK2 and an ideal transformer.
This converter consists of a DC input voltage Vin, one power
switch, one coupled inductor, three diodes and three
capacitors. The boost converter is adopted to generate a
stable voltage VC1 and to supply the energy for the load.                   Figure 4. Some typical waveforms under CCM operation
Additionally, the diode D1 is turned on when switch S is in
turned –off period, the voltage across switch S is clamped at
a low voltage level, and the energy stored in the leakage
inductance is recycled into C1.Since switch S has a low
voltage rating and low conduction resistance rds(on) ,the
proposed converter has high efficiency. The voltage –lift
technique is applied to generate a constant voltage VC2 and
provide the energy to output. Because the voltage across C2
is constant, the voltage gain can be enhanced. Furthermore,
the turn ratio of the coupled inductor is adjusted to achieve                                     (a) Mode 1 [t 0-t 1 ]
a high step-up voltage gain.




                                                                                                 (b) Mode 2 [t 1 -t2 ]
      Figure 3. Circuit configuration of Proposed Converter
© 2013 ACEEE                                                      17
DOI: 01.IJEPE.4.1.1123
Full Paper
                                                          ACEEE Int. J. on Electrical and Power Engineering, Vol. 4, No. 1, Feb 2013


                                                                              Shows the equivalent circuit of this mode. In this mode the
                                                                              circuit current flows is still directed to the output terminal,
                                                                              but the magnitudes of current decreases gradually.
                                                                              (d). Mode 4 [t3-t4]
                                                                                  After releasing the leakage energy, the primary current
                                                                              (iL1) and magnetizing current ilm decays to zero at time t=t4.
                                                                              Diode D1 is conducting .Fig.5. (d) Shows the equivalent circuit
                                                                              of the proposed converter in this mode. The leakage inductor
                          (c) Mode 3 [t 2-t 3 ]                               energy can be recycled, and the voltage stress of the switch
                                                                              can be limited.
                                                                              (e). Mode 5 [t4-t5]
                                                                                  At t=t4, the switch Q is turned on , and voltage across the
                                                                              switch VDS reduces to zero. Diode D2 is still conducting and
                                                                              Diode D1 is turned off .The leakage inductor LK1 and Lm
                                                                              charged to input voltage (Vs) and current starts to increases
                                                                              as shown in Fig.5.(e).
                                                                              B. Formula Derivation
                                                                                When the switch (Q) is turned on, the voltage across the
                             (d) Mode 4 [t 3 -t4 ]                            magnetizing inductor (Lm) and VL2 are written as
                                                                                                 V lm = VS                               (1)

                                                                                            Vl2 = n V lm = n VS                          (2)
                                                                                When the switch (Q) is turned off, the voltage across the
                                                                              magnetizing inductor (Lm) and VL2 are written as
                                                                                                 V Lm = - VC 1                           (3)

                                                                                          Vl2 = n V lm = - n VC1 = VC2+VC1+VS-V0         (4)

                          (e) Mode 5 [t 4-t 5 ]                                            Vl2 = 2(VC1+VS)-VO
                Figure 5. Operating modes for CCM
                                                                              Where the voltage across the capacitor (C2) can be written as
(a). Mode 1 [t0-t1]                                                                               VC2 = VC1+VS                          (5)
    In this mode, the switch Q was turned on for a span. The                     By using voltage-second balance principle on N1 and N2
magnetizing inductor (Lm) is charged by the input voltage                     of the coupled inductor , the following Equations are written
source (Vs), the magnetizing current (ilm) increases gradually                as
in an approximately linear way. The secondary voltage (Vl2)                              DT        T
is charged the capacitor C2 through the switch (Q). At t=t0,                               Vsdt +   Vc1dt = 0                         (6)
the switch S is turned on, diodes D2 and D3 are turned on and                             0       DT
D1 is turned off. Fig.5. (a) shows the equivalent circuit of the
                                                                                      DT         T
proposed converter in this mode.                                                        nVsdt   (2Vc1  Vs )  Vo]dt = 0        (7)
(b). Mode 2 [t1-t2]                                                                   T          DT
    At t=t1, switch Q is turned off, the voltage across the                   From equation (6) and (7), VC1 and V0 are derived as
switch VDS=VS+VC1.Switch Q and diode D2 is turned off                                                        D
without reverse recovery current and diode D1 is turned on.                                      VC1              Vs                    (8)
During this period, the energy stored in inductor released to                                              1 D
the output terminal the current through the output diode Do                                            (2  nD )
increased and current through the leakage inductor is                                         VO                  Vs                    (9)
reduced. The equivalent circuit of proposed converter of this                                           1 D
mode is shown in Fig.5. (b).                                                        As a result, the voltage gain of the step-up converter
(c). Mode 3 [t2-t3]                                                           can be represented as
    At t=t2, S is still turned off. At this time interval, the current
through the leakage inductor Lk1 and Lm are decays to zero.                                      VO        ( 2  nD )
                                                                                          GV          
Diode D1 is turned off and Diode D2 is turned on.Fig.5. (c)                                       Vs        1 D                        (10)
© 2013 ACEEE                                                             18
DOI: 01.IJEPE.4.1.1123
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                                                         ACEEE Int. J. on Electrical and Power Engineering, Vol. 4, No. 1, Feb 2013


    Equation (10) indicates that the converter accomplishes                ideal transformer is defined as
a high voltage gain by using voltage –lift technique and                                                    n1
increasing the turn’s ratio of the coupled inductor. Fig.6. Plots                                    n                            (15)
the ideal voltage gain against the duty ratio, under various                                               n2
turns ratios of the coupled Inductor.                                                                               Lm
                                                                                            K                                    (16)
                                                                                                     Lm  Lk
                                                                           Using above formula, “n” and “k” found to be 2 &0.98
                                                                           respectively, so chosen value of k=1and using this values in
                                                                           the following equations
                                                                                                  nD (1  D ) R
                                                                                          L1                                      (17)
                                                                                                  2 f ( 2  nD)

                                                                                           L1        N 2^ 2
                                                                                                                                  (18)
                                                                                          L2         N 1^ 2
Figure 6. Voltage gain against duty ratio under various turns ratio
                     of the coupled inductor                                                         D (1  D )^ 2 R
                                                                                       Lm                                         (19)
According to (8) and (9), the voltage stresses on the switch                                    2( n  2)(2  nD ) f
and the diodes are as follows
                                                                              From equation (17), (18) and (19) select the values
                               1                                           L1=79.28µH, L2=317µH, and Lm=13.87µH.
      VDS  VC1  Vs              Vs                         (11)
                            1 D                                           B. Designing of Capacitors
                                                                           1. Capacitor C1 &C2
                                         1
       VD1  VC 2  VC1  VS                  Vs              (12)            Using the following equations,
                                      1 D
                                                                                                         (1  D )
                                                                                          C1  Is
                                                                                                           fVs
                                         1
       VD 2  VC 2  VC1  VS                 Vs             (13)
                                      1 D                                                                D (1  D )
                                                                                          C 2  IO
                                        n 1                                                                 fVs
      VD 0  nVS  VO  VC 2                  Vs              (14)        Select the value of capacitor C1=2.6µF, C2=0.182µF
                                 1 D
                                                                           2. Filter Capacitor C0
From (9) and (11), the voltage stress of the main switch is
                                                                               To find the value of filter capacitor “Co” for a desired
clamped at a low voltage, and less than output voltage.
                                                                           output voltage ripple , we note that the capacitor resistor
                                                                           combination at the output of converter act as a low –pass
  III. DESIGN SPECIFICATIONS OF T HE PROPOSED CONVERTER
                                                                           filter for the current through the boost diode.
    A proposed converter had the following specifications:
                                                                                                 Io(1  D )[V 0  Vs ( 2  nD )
  1. Input DC voltage           = 25V                                                   C0 
  2. Output DC Voltage         = 240V                                                                            2V 0 fVs
  3. Switching Frequency        = 50KHZ                                    Using this equation select Co is found to be 51.70e-9 F
  4. Output power               = 250W                                         3. Based on above design analysis, voltage across the
  5. Duty cycle                 = 65%                                      power switches and diodes are determined from equation
    The on state resistance of the power switch and the                    (11) to (14). Accordingly the power MOSFET and diodes D1,
primary winding of coupled inductor result much conduction                 D2 and D0 are selected respectively.
loss for the low input power source of the proposed converter.                 Fig.7. shows the Simulation diagram of proposed
Therefore, the maximum operating duty ratio is selected as a               converter and Fig.8.Shows the simulation waveforms for
reasonable duty ratio for the high current issue in this design.           PO=250W and Vs=25 V. The proposed converter is operated
The maximum duty ratio is selected nearly 0.65.                            at CCM. The simulated waveforms agree with the steady state
    Based on above circuit specifications, the circuit design              analysis circuit design. From Fig .8. (a) ,VDS is clamped at
consideration can be described as below                                    approximately 60V during the switch off period. The voltage
A. Designing of Coupled Inductor                                           stress of the switch is effectively clamped without any
                                                                           snubber circuit. Therefore, a low –voltage rating power
   Here coupled inductor is modeled as a ideal transformer,
                                                                           switch with a low on stage resistance for the high efficiency
the magnetizing inductor (Lm) and a leakage inductor (Lk1)
                                                                           conversion of the proposed converter is adopted .Fig.8. (b)
.The turns ratio (n) and the coupling coefficient (K) of this
                                                                           Shows the conduction of diode D1 and D2.
© 2013 ACEEE                                                          19
DOI: 01.IJEPE.4.1.1123
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                                                             ACEEE Int. J. on Electrical and Power Engineering, Vol. 4, No. 1, Feb 2013




                                                                                         (c) i Lm and V Lm   of proposed converter
      Figure 7. Simulation Diagram of Proposed Converter                    Figure 8. Simulation results for proposed converter under CCM for
                                                                                                            n=2




                                                                              Figure 9. Conversion efficiency of the proposed converter   at
                                                                                                 different output powers

         (a) proposed converter with VO=250V and Po=250W
                                                                            high-efficiency conversion, which is higher than
                                                                            conventional converters. Since the low input is applied in
                                                                            this energy conversion system, the input of proposed
                                                                            converter should suffer very high current which result much
                                                                            conduction loss during the switch on period. Thus, it will
                                                                            result in lower conversion efficiency. Furthermore, the
                                                                            proposed converter uses only one active switch for the
                                                                            energy conversion, which also suffers very current during
                                                                            the switch on period. Thus the proposed converter is suitable
                                                                            for low-middle power applications. In order to reduce the
                                                                            switch conduction loss, the switches in parallel are usually
                                                                            adopted for this high current issue to improve efficiency.
                                                                            This approach can also be used for the proposed converter
                                                                            in high power applications.

                                                                                                      CONCLUSION
    (b) Result of   i D1 , V D1, i D2 and V D2 of proposed converter
                                                                                 This study has developed a high voltage gain Boost con-
   Fig.9. shows the experimental conversion efficiency of
                                                                            verter to achieve the High step-up voltage gain with voltage
the proposed converter at condition D=0.65, n= 2. The
                                                                            lift technique. The proposed converter has been highly effi-
maximum efficiency was around 96.96 % at Po=240W and
                                                                            cient because it recycles the energy stored in leakage induc-
Vs=25V.The result verify that the proposed converter has
                                                                            tor of the coupled inductor while providing zero-voltage turn
© 2013 ACEEE                                                           20
DOI: 01.IJEPE.4.1.1123
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                                                        ACEEE Int. J. on Electrical and Power Engineering, Vol. 4, No. 1, Feb 2013


ON of the main switch. Since voltage across the switch is                  [8] Jung-Min Kwon,and Bong-Hwon, “High Step-Up Active-
clamped, the low-voltage rating and low-on-resistance power                     Clamp Converter With Input-Current Doubler and Output-
switch can be selected to improve efficiency. The operating                     Voltage Doubler for Fuel Cell Power Systems” IEEE Trans.
principle and steady state analysis have been described in                      Power Electron., vol. 24, no.1, JANUARY 2009.
                                                                           [9] Ching-Tsai Pan,and Ching-Ming Lai, “A High Efficiency High
detail. The simulation results have indicated that the full load
                                                                                Step-Up Converter With Low Switch Stress for Fuel Cell
efficiency was 96.96% at Vs=25V at Po=240W.Thus, the pro-                       System Applications” IEEE Tran.on Industrial
posed converter is suitable for power conversion systems,                       Electronics,VOL.57,N0.6,JUNE 2010.
such as fuel-cell-and solar-cell-based power conversion sys-               [10] Shih-Kuen Changchien,Tsorng-Juu Liang,Jiann-Fuh Chen and
tems, high-intensity discharge lamps for automobiles head                       Lung Sheng Yang “Novel High Step-Up DC-DC Converter
lamps etches authors can conclude on the topic discussed                        for Fuel Cell Energy Conversion System” IEEE Tran.on
and proposed. Future enhancement can also be briefed here.                      Industrial Electronics,VOL.57,N0.6, JUNE 2010.
                                                                           [11] Hyun-Lark Do, “A Zero-Voltage-Switching DC–DC Converter
                          REFERENCES                                            With High Voltage Gain” IEEE Trans. On Power Electroni.,,
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[1] E. M. Fleming and I. A. Hiskens, “Dynamic of a mircogrid               [12] Shih-Ming Chen, Tsorng-Juu Liang, Lung-Sheng Yang, and
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© 2013 ACEEE                                                          21
DOI: 01.IJEPE.4.1.1123

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High Voltage Gain Boost Converter for Micro source Power Conversion system

  • 1. Full Paper ACEEE Int. J. on Electrical and Power Engineering, Vol. 4, No. 1, Feb 2013 High Voltage Gain Boost Converter for Micro source Power Conversion system K. Radhalakshmi1, R. Dhanasekaran2 1 Sethu Institute of Technology/EEE, Pulloor, Kariapatti,Tamil Nadu, India rajradha7981@gmail.com 2 Syed Ammal Engineering College/Research-Director, Ramanathapuram, India rdhanashekar@yahoo.com Abstract— In this paper, a new boost converter is introduced. In the proposed converter, a coupled inductor and voltage lift technique is used for raising the voltage gain .The designed converter especially for large voltage conversion ratio applications. By combining coupled inductor and voltage lift technique, the energy stored in the leakage inductor is recycled, therefore reduce the switch turn- off voltage and implement soft switching turn-on operation. The operating Figure 1. general Power Conversion System with a High Voltage principles and steady-state analyses of continuous –conduction Gain Boost Converter mode is discussed in detail. A 250W Converter Operating at voltage stresses on converter switches [7].The presented 50KHZ with 25V input and 240V output simulation is presented to demonstrate the performance. Converters in are used for fuel cell power conversion sys- tems [8],[9],[10].The operation of the main switch is hard Index Terms—Boost Converter, Coupled Inductor, Voltage Lift switching so turn on switching loss is high, this does not Technique, High Voltage Gain improve the efficiency sufficiently[8].In practical situation ,the maximum output voltage will be affected by parasitic I. INTRODUCTION effects, such as winding resistances of inductors, so the con- version ratio can be decreased[9].In [10],the active switch In recent Years, renewable energy is becoming can suffer with very high current during the switch on period increasingly important in distribution System, which provide and this converter is suitable for low to middle power appli- different choice to electricity consumers whether they receive cations. A zero- voltage switching dc-dc converter with high power from the main electricity source or in forming a micro voltage gain [11] consists of a ZVS boost converter stage source not only to fulfill their own demand but alternatively and a ZVS half-bridge converter stage. The efficiency of the to be a power producer supplying a microgrid. converter at light load is lower due to the additional conduc- A microgrid usually includes various microsources and tion loss of the auxiliary circuit of the ZVS boost converter loads . Microsource categories are comprised of diverse stage. In [12], the cascaded high step-up dc-dc converter renewable energy applications, Such as solar cell modules with single switch is low efficiency converter is up to 92%at and fuel cell stacks.Fig.1. Shows a regular schematic of a 30%full load. If low input voltage applied in dc-dc converter microgrid unit supplied by various microsources ; the boost [13], it experiences extremely high input current at full load converter is used to increase the output voltage of the and high conduction loss during the switch turn-on period. microsource from 230-250V for the dc interface to the main The bidirectional zero voltage switching dc-dc converter [14], electricity source through the dc-ac inverter [1],[2],[3].Both efficiency is improved at heavy load. The conduction loss the single solar cell module and the fuel cell stacks are low- due to auxiliary circuit causes the relatively low efficiency at voltage sources, thus a high step-up voltage gain dc-dc light load. In [15] the converter is a fixed frequency ZVS converter is required to regulate the voltage of the dc - dc current fed converter that uses a very simple auxiliary circuit interface. to create ZVS over an extended range of load. However the The conventional Boost converters cannot provide such main converter switches and active clamp switch have sig- a high dc voltage gain, even for an extreme duty cycle. It also nificant amount of conduction losses, since current flows may results in serious reverse –recovery problems and either through the active clamp switch. The overlap of volt- increases the rating of all devices. As a result ,the conversion age and current in the bridge switches when they turn off efficiency is degraded and the electromagnetic interference creates considerable losses when the converter operating (EMI) problem is severe under this situation [4].In order to under heavy load conditions. The several conventional con- increase the conversion efficiency and voltage gain ,many verters are presented with active clamp, snubber, voltage modified boost converter topologies have been investigated multiplier and coupled inductor [16], [17], [18].Soft Switching in the past decade[5]-[18]. boost converter [16] is used to reduce current and voltage Two winding coupled inductor is used and voltage gain stress of the main switch. To achieve both soft switching is limited by turn ratio of transformer [5],[6].The Buck-Boost features, more component count is usually required. type converter operated in a duty ratio is higher than 0.5,high © 2013 ACEEE 16 DOI: 01.IJEPE.4.1.1123
  • 2. Full Paper ACEEE Int. J. on Electrical and Power Engineering, Vol. 4, No. 1, Feb 2013 This paper presents a high voltage gain Boost Converter, To simplify the circuit analysis, the following conditions are which uses the coupling inductor and voltage lift technique assumed: .The circuit diagram of proposed converter is shown if fig.2. 1. Capacitors C1, C2 and Co are large enough that the VC1, and the features of this converter are as follows: 1) High VC2, and V0 are constant values in one switching period. Voltage gain 2)Duty ratio can be designed to 0.65 by adjusting 2. All semiconductor components are ideal. the turns ratio of the coupled inductor. Thus the converter 3. Most of the energy is stored in the magnetizing inductance can be operated under Continuous conduction mode. 3) The Lm, which is larger than the leakage inductance LKI and LK2. energy stored in the leakage inductance of the transformer 4. Turns ratio of the coupled inductor n=N2/N1. is recycled, thus increasing the efficiency. 4) The voltage is A. Continuous Conduction Mode clamped on the active switch, enabling the power switch to The Proposed converter operating in continuous be selected with a low voltage rating and low conduction conduction mode is analyzed. Fig.4. illustrates some typical resistance rds. 5)The converter uses low –rating switch and waveforms under CCM operation in one switching period. diodes to minimize the cost. The operating principle of CCM is divided into six modes during each switching period. The operating modes are described as follows: Figure 2. Circuit Diagram of High Voltage Gain Boost Converter II. PROPOSED CONVERTER AND OPERATION PRINCIPLE Fig.3.Shows circuit configuration of the proposed converter, which is a boost converter with voltage lift technique and a coupled inductor. The equivalent model of the coupled inductor includes the magnetizing inductor Lm, leakage inductors LK1 and LK2 and an ideal transformer. This converter consists of a DC input voltage Vin, one power switch, one coupled inductor, three diodes and three capacitors. The boost converter is adopted to generate a stable voltage VC1 and to supply the energy for the load. Figure 4. Some typical waveforms under CCM operation Additionally, the diode D1 is turned on when switch S is in turned –off period, the voltage across switch S is clamped at a low voltage level, and the energy stored in the leakage inductance is recycled into C1.Since switch S has a low voltage rating and low conduction resistance rds(on) ,the proposed converter has high efficiency. The voltage –lift technique is applied to generate a constant voltage VC2 and provide the energy to output. Because the voltage across C2 is constant, the voltage gain can be enhanced. Furthermore, the turn ratio of the coupled inductor is adjusted to achieve (a) Mode 1 [t 0-t 1 ] a high step-up voltage gain. (b) Mode 2 [t 1 -t2 ] Figure 3. Circuit configuration of Proposed Converter © 2013 ACEEE 17 DOI: 01.IJEPE.4.1.1123
  • 3. Full Paper ACEEE Int. J. on Electrical and Power Engineering, Vol. 4, No. 1, Feb 2013 Shows the equivalent circuit of this mode. In this mode the circuit current flows is still directed to the output terminal, but the magnitudes of current decreases gradually. (d). Mode 4 [t3-t4] After releasing the leakage energy, the primary current (iL1) and magnetizing current ilm decays to zero at time t=t4. Diode D1 is conducting .Fig.5. (d) Shows the equivalent circuit of the proposed converter in this mode. The leakage inductor (c) Mode 3 [t 2-t 3 ] energy can be recycled, and the voltage stress of the switch can be limited. (e). Mode 5 [t4-t5] At t=t4, the switch Q is turned on , and voltage across the switch VDS reduces to zero. Diode D2 is still conducting and Diode D1 is turned off .The leakage inductor LK1 and Lm charged to input voltage (Vs) and current starts to increases as shown in Fig.5.(e). B. Formula Derivation When the switch (Q) is turned on, the voltage across the (d) Mode 4 [t 3 -t4 ] magnetizing inductor (Lm) and VL2 are written as V lm = VS (1) Vl2 = n V lm = n VS (2) When the switch (Q) is turned off, the voltage across the magnetizing inductor (Lm) and VL2 are written as V Lm = - VC 1 (3) Vl2 = n V lm = - n VC1 = VC2+VC1+VS-V0 (4) (e) Mode 5 [t 4-t 5 ] Vl2 = 2(VC1+VS)-VO Figure 5. Operating modes for CCM Where the voltage across the capacitor (C2) can be written as (a). Mode 1 [t0-t1] VC2 = VC1+VS (5) In this mode, the switch Q was turned on for a span. The By using voltage-second balance principle on N1 and N2 magnetizing inductor (Lm) is charged by the input voltage of the coupled inductor , the following Equations are written source (Vs), the magnetizing current (ilm) increases gradually as in an approximately linear way. The secondary voltage (Vl2) DT T is charged the capacitor C2 through the switch (Q). At t=t0,  Vsdt +   Vc1dt = 0 (6) the switch S is turned on, diodes D2 and D3 are turned on and 0 DT D1 is turned off. Fig.5. (a) shows the equivalent circuit of the DT T proposed converter in this mode.  nVsdt   (2Vc1  Vs )  Vo]dt = 0 (7) (b). Mode 2 [t1-t2] T DT At t=t1, switch Q is turned off, the voltage across the From equation (6) and (7), VC1 and V0 are derived as switch VDS=VS+VC1.Switch Q and diode D2 is turned off D without reverse recovery current and diode D1 is turned on. VC1  Vs (8) During this period, the energy stored in inductor released to 1 D the output terminal the current through the output diode Do (2  nD ) increased and current through the leakage inductor is VO  Vs (9) reduced. The equivalent circuit of proposed converter of this 1 D mode is shown in Fig.5. (b). As a result, the voltage gain of the step-up converter (c). Mode 3 [t2-t3] can be represented as At t=t2, S is still turned off. At this time interval, the current through the leakage inductor Lk1 and Lm are decays to zero. VO ( 2  nD ) GV   Diode D1 is turned off and Diode D2 is turned on.Fig.5. (c) Vs 1 D (10) © 2013 ACEEE 18 DOI: 01.IJEPE.4.1.1123
  • 4. Full Paper ACEEE Int. J. on Electrical and Power Engineering, Vol. 4, No. 1, Feb 2013 Equation (10) indicates that the converter accomplishes ideal transformer is defined as a high voltage gain by using voltage –lift technique and n1 increasing the turn’s ratio of the coupled inductor. Fig.6. Plots n (15) the ideal voltage gain against the duty ratio, under various n2 turns ratios of the coupled Inductor. Lm K  (16) Lm  Lk Using above formula, “n” and “k” found to be 2 &0.98 respectively, so chosen value of k=1and using this values in the following equations nD (1  D ) R L1  (17) 2 f ( 2  nD) L1 N 2^ 2  (18) L2 N 1^ 2 Figure 6. Voltage gain against duty ratio under various turns ratio of the coupled inductor D (1  D )^ 2 R Lm  (19) According to (8) and (9), the voltage stresses on the switch 2( n  2)(2  nD ) f and the diodes are as follows From equation (17), (18) and (19) select the values 1 L1=79.28µH, L2=317µH, and Lm=13.87µH. VDS  VC1  Vs  Vs (11) 1 D B. Designing of Capacitors 1. Capacitor C1 &C2 1 VD1  VC 2  VC1  VS  Vs (12) Using the following equations, 1 D (1  D ) C1  Is fVs 1 VD 2  VC 2  VC1  VS  Vs (13) 1 D D (1  D ) C 2  IO n 1 fVs VD 0  nVS  VO  VC 2  Vs (14) Select the value of capacitor C1=2.6µF, C2=0.182µF 1 D 2. Filter Capacitor C0 From (9) and (11), the voltage stress of the main switch is To find the value of filter capacitor “Co” for a desired clamped at a low voltage, and less than output voltage. output voltage ripple , we note that the capacitor resistor combination at the output of converter act as a low –pass III. DESIGN SPECIFICATIONS OF T HE PROPOSED CONVERTER filter for the current through the boost diode. A proposed converter had the following specifications: Io(1  D )[V 0  Vs ( 2  nD ) 1. Input DC voltage = 25V C0  2. Output DC Voltage = 240V 2V 0 fVs 3. Switching Frequency = 50KHZ Using this equation select Co is found to be 51.70e-9 F 4. Output power = 250W 3. Based on above design analysis, voltage across the 5. Duty cycle = 65% power switches and diodes are determined from equation The on state resistance of the power switch and the (11) to (14). Accordingly the power MOSFET and diodes D1, primary winding of coupled inductor result much conduction D2 and D0 are selected respectively. loss for the low input power source of the proposed converter. Fig.7. shows the Simulation diagram of proposed Therefore, the maximum operating duty ratio is selected as a converter and Fig.8.Shows the simulation waveforms for reasonable duty ratio for the high current issue in this design. PO=250W and Vs=25 V. The proposed converter is operated The maximum duty ratio is selected nearly 0.65. at CCM. The simulated waveforms agree with the steady state Based on above circuit specifications, the circuit design analysis circuit design. From Fig .8. (a) ,VDS is clamped at consideration can be described as below approximately 60V during the switch off period. The voltage A. Designing of Coupled Inductor stress of the switch is effectively clamped without any snubber circuit. Therefore, a low –voltage rating power Here coupled inductor is modeled as a ideal transformer, switch with a low on stage resistance for the high efficiency the magnetizing inductor (Lm) and a leakage inductor (Lk1) conversion of the proposed converter is adopted .Fig.8. (b) .The turns ratio (n) and the coupling coefficient (K) of this Shows the conduction of diode D1 and D2. © 2013 ACEEE 19 DOI: 01.IJEPE.4.1.1123
  • 5. Full Paper ACEEE Int. J. on Electrical and Power Engineering, Vol. 4, No. 1, Feb 2013 (c) i Lm and V Lm of proposed converter Figure 7. Simulation Diagram of Proposed Converter Figure 8. Simulation results for proposed converter under CCM for n=2 Figure 9. Conversion efficiency of the proposed converter at different output powers (a) proposed converter with VO=250V and Po=250W high-efficiency conversion, which is higher than conventional converters. Since the low input is applied in this energy conversion system, the input of proposed converter should suffer very high current which result much conduction loss during the switch on period. Thus, it will result in lower conversion efficiency. Furthermore, the proposed converter uses only one active switch for the energy conversion, which also suffers very current during the switch on period. Thus the proposed converter is suitable for low-middle power applications. In order to reduce the switch conduction loss, the switches in parallel are usually adopted for this high current issue to improve efficiency. This approach can also be used for the proposed converter in high power applications. CONCLUSION (b) Result of i D1 , V D1, i D2 and V D2 of proposed converter This study has developed a high voltage gain Boost con- Fig.9. shows the experimental conversion efficiency of verter to achieve the High step-up voltage gain with voltage the proposed converter at condition D=0.65, n= 2. The lift technique. The proposed converter has been highly effi- maximum efficiency was around 96.96 % at Po=240W and cient because it recycles the energy stored in leakage induc- Vs=25V.The result verify that the proposed converter has tor of the coupled inductor while providing zero-voltage turn © 2013 ACEEE 20 DOI: 01.IJEPE.4.1.1123
  • 6. Full Paper ACEEE Int. J. on Electrical and Power Engineering, Vol. 4, No. 1, Feb 2013 ON of the main switch. Since voltage across the switch is [8] Jung-Min Kwon,and Bong-Hwon, “High Step-Up Active- clamped, the low-voltage rating and low-on-resistance power Clamp Converter With Input-Current Doubler and Output- switch can be selected to improve efficiency. The operating Voltage Doubler for Fuel Cell Power Systems” IEEE Trans. principle and steady state analysis have been described in Power Electron., vol. 24, no.1, JANUARY 2009. [9] Ching-Tsai Pan,and Ching-Ming Lai, “A High Efficiency High detail. The simulation results have indicated that the full load Step-Up Converter With Low Switch Stress for Fuel Cell efficiency was 96.96% at Vs=25V at Po=240W.Thus, the pro- System Applications” IEEE Tran.on Industrial posed converter is suitable for power conversion systems, Electronics,VOL.57,N0.6,JUNE 2010. such as fuel-cell-and solar-cell-based power conversion sys- [10] Shih-Kuen Changchien,Tsorng-Juu Liang,Jiann-Fuh Chen and tems, high-intensity discharge lamps for automobiles head Lung Sheng Yang “Novel High Step-Up DC-DC Converter lamps etches authors can conclude on the topic discussed for Fuel Cell Energy Conversion System” IEEE Tran.on and proposed. Future enhancement can also be briefed here. Industrial Electronics,VOL.57,N0.6, JUNE 2010. [11] Hyun-Lark Do, “A Zero-Voltage-Switching DC–DC Converter REFERENCES With High Voltage Gain” IEEE Trans. On Power Electroni.,, VOL. 26, NO. 5, MAY 2011. [1] E. M. Fleming and I. A. Hiskens, “Dynamic of a mircogrid [12] Shih-Ming Chen, Tsorng-Juu Liang, Lung-Sheng Yang, and supplied by solid oxide fuel cells,” in Proc. IEEE, IREP Sym., Jiann-Fuh Chen, “A Cascaded High Step-Up DC–DC Aug. 2007, pp. 1–10. Converter with Single Switch for Microsource Applications” [2] A. Kwasinski and P. T. Krein, “A microgrid-based telecom IEEE Trans. On Power Electron., VOL. 26, NO. 4, APRIL power system using modular multiple-input DC–DC 2011. converters,” in Proc. IEEE Int. Telecommun. Energy Conf. [13] Yi-Ping Hsieh, Jiann-Fuh Chen, Tsorng-Juu Liang, , and Lung- (INTELEC), 2005, pp. 515–520. Sheng Yang, “A Novel High Step-Up DC–DC Converter for a [3] J. M. Carrasco, L. G. Franquelo, J. T. Bialasiewicz, E. Galvan, Microgrid System” IEEE Trans. On Power Electron., VOL. R .C.P. Guisado, M. A. M. Prats, J. I. Leon, and N. Moreno- 26, NO. 4, APRIL 2011. Alfonso, “Powerelectronic systems for the grid integration of [14] Hyun-Lark Do, “Nonisolated Bidirectional Zero-Voltage- renewable energy sources: A survey,” IEEE Trans. Power Switching DC–DC Converter” IEEE Trans. On Power Electron., vol. 53, no. 4, pp. 1002–1016, AUGUST 2006. Electron., VOL. 26, NO. 9, SEPTEMBER 2011. [4] N. Mohan, T. M. Undeland, and W. P. Robbins, Power [15] Ahmad Mousavi, Pritam Das, and Gerry Moschopoulos, “A Electronics: Converters, Applications, and Design. New York: Comparative Study of a New ZCS DC–DC Full-Bridge Boost Wiley, 1995. Converter With a ZVS Active-Clamp Converter” IEEE Trans. [5] Rong-Jong Wai,and Rou-Yong Duan, “High Step-Up Converter On Power Electron. VOL. 27, NO. 3, MARCH 2012. with Coupled Inductor” “ IEEE Trans. On Power Electron., [16] Tsai-Fu Wu, Yong-Dong Chang, Chih-Hao Chang, and Jeng- VOL. 20, NO. 5, SEPTEMBER 2005. Gung Yang, “Soft-Switching Boost Converter With a Flyback [6] Rong-Jong Wai,Chung-You Lin,Rou-Yong Duan,and Yung- Snubber for High Power Applications” IEEE Trans. On Ruei Chang, “High Efficincy DC-DC Converter with High Power Electron. VOL. 27, NO. 3 MARCH 2012. Voltage Gain and Reduced Switch Stress” IEEE Tran.on [17] Giorgio Spiazzi, Paolo Mattavelli, and Alessandro Costabeber, Industrial Electronics,VOL.54,N0.1,FEBRUARY 2007 “High Step-Up Ratio Flyback Converter With Active Clamp [7] Tsai-Fu,Yu-Sheng Lai,Jin-Chyuan Hung.and Yaow-Ming Chen, and Voltage Multiplier” IEEE Trans. On Power Electron., VOL. “Boost Converter With Coupled Inductors and Buck-Boost 26, NO. 11, NOVEMBER 2011. Type of Active Clamp” IEEE Tran.on Industrial [18] Yi-Ping Hsieh, Jiann-Fuh Chen,Tsorng-Juu (Peter) Liang, and Electronics,VOL.55,N0.1,JANUARY 2008. Lung-Sheng Yang, “Novel High Step-Up DC–DC Converter With Coupled-Inductor and Switched-Capacitor Techniques for a Sustainable Energy System” IEEE Trans. On Power Electron. VOL. 26, NO. 12, DECEMBER 2011 © 2013 ACEEE 21 DOI: 01.IJEPE.4.1.1123