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Practical Medium & High Voltage Testing of Electrical 
Equipment for Engineers & Technicians 
www.idc-online.com/slideshare Technology Training that Works
TODAY’S ELECTRICAL SYSTEM 
• Power transmitted and distributed at different voltages in every 
country 
• Transformers help transmission and distribution at different 
voltages 
• This has led to requirement of electrical equipment at different 
voltages 
• Common demarcation: Low Voltage (LV), Medium Voltage 
(MV) and High Voltage (HV) systems. 
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Typical HV/MV electrical network 
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HIGH VOLTAGE EQUIPMENT 
These are used in: 
• Power generating stations evacuating generated power at 
110 kV up to around 800 kV 
• Intermediate substations established to help in flexibility 
and to provide alternate feeds in distribution 
• Receiving substations in power intensive industries using 
captive power plant and loads up to around 100 MVA. 
Generally limited to less than 275 kV. 
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MEDIUM VOLTAGE EQUIPMENT 
They are used in: 
• Industries with Power demands not exceeding 30 to 50 
MVA (Can be lower in some parts) 
• Receiving substations of major townships and commercial 
complexes 
• Generating power stations with generators voltage limited 
to around 24 kV 
• Small substations of utility companies for localized 
distribution and changeover 
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COMMON HV/MV EQUIPMENT 
• Circuit Breakers – HV and MV 
• Air break switches (also called 
isolators/disconnectors) – HV and MV 
• Instrument transformers (CTs, PTs, etc) – 
HV and MV 
• Cables (limited to around 170 kV) – HV and 
MV 
• Transformers – HV and MV 
• Lightning arrestors – HV and MV 
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COMMON MV EQUIPMENT 
• Generators 
• Synchronous motors 
• Induction motors 
• Switchgear panels 
• Bus ducts 
• Capacitors 
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NEED FOR TESTING 
• Necessity to prove the performance before putting into 
service 
• Evolution of standards for HV/MV electrical equipment 
• Globalization resulting in common methods to assess the 
performance of equipment from different manufacturers 
of different countries 
• To give confidence about performance and safety to the 
end user before acceptance 
www.idc-online.com/slideshare Technology Training that Works
PURPOSE OF TESTING 
• Finished product includes many components 
independently tested and need final tests once 
assembled 
• All parts not visible hence need for a common 
method to check capability under actual working 
conditions 
• Base line test results used as basis for future 
comparisons of performance 
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TEST CATEGORIES 
Factory tests 
• Type tests/Design tests 
• Routine tests 
• Sample tests 
• Special tests 
• Acceptance tests 
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TEST CATEGORIES 
Field tests 
• Pre-commissioning tests 
• Commissioning tests 
• Maintenance tests 
• Tests after replacement/repair 
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VARIATIONS TO BE CONSIDERED 
• Test voltages and results to be corrected for 
climatic conditions: 
– Altitude above sea level 
– Ambient temperature 
– Humidity 
• Tolerances on test results 
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ALTITUDE 
• Air as insulating medium with separation 
based on operating voltages 
• Increase in location altitude decreases the 
dielectric properties of air 
• Normal test results satisfy equipment used in 
altitudes up to 1000 meters above sea level 
• Beyond this level de-rating required – 
alternatively use equipment rated for slightly 
higher voltage. 
www.idc-online.com/slideshare Technology Training that Works
TEMPERATURE 
• Ambient temperature generally limited to 40ºC 
• Temperature rise generally measured based on this 
ambient temperature 
• Losses and some performance details corrected to 
75ºC to reflect the actual operating temperature. 
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TOLERANCES 
• Not applicable for all test values and test 
measurements 
• Generally the equipment shall withstand the 
test voltages specified without tolerance 
• Losses, impedance values, etc are design 
related and based on many factors – standards 
allow tolerances for these values 
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DO YOU WANT TO KNOW MORE? 
If you are interested in further training or information, 
please visit: 
http://idc-online.com/slideshare 
www.idc-online.com/slideshare Technology Training that Works

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Practical Medium and High voltage Testing of Electrical Equipment for Engineers and Technicians

  • 1. Practical Medium & High Voltage Testing of Electrical Equipment for Engineers & Technicians www.idc-online.com/slideshare Technology Training that Works
  • 2. TODAY’S ELECTRICAL SYSTEM • Power transmitted and distributed at different voltages in every country • Transformers help transmission and distribution at different voltages • This has led to requirement of electrical equipment at different voltages • Common demarcation: Low Voltage (LV), Medium Voltage (MV) and High Voltage (HV) systems. www.idc-online.com/slideshare Technology Training that Works
  • 3. Typical HV/MV electrical network www.idc-online.com/slideshare Technology Training that Works
  • 4. HIGH VOLTAGE EQUIPMENT These are used in: • Power generating stations evacuating generated power at 110 kV up to around 800 kV • Intermediate substations established to help in flexibility and to provide alternate feeds in distribution • Receiving substations in power intensive industries using captive power plant and loads up to around 100 MVA. Generally limited to less than 275 kV. www.idc-online.com/slideshare Technology Training that Works
  • 5. MEDIUM VOLTAGE EQUIPMENT They are used in: • Industries with Power demands not exceeding 30 to 50 MVA (Can be lower in some parts) • Receiving substations of major townships and commercial complexes • Generating power stations with generators voltage limited to around 24 kV • Small substations of utility companies for localized distribution and changeover www.idc-online.com/slideshare Technology Training that Works
  • 6. COMMON HV/MV EQUIPMENT • Circuit Breakers – HV and MV • Air break switches (also called isolators/disconnectors) – HV and MV • Instrument transformers (CTs, PTs, etc) – HV and MV • Cables (limited to around 170 kV) – HV and MV • Transformers – HV and MV • Lightning arrestors – HV and MV www.idc-online.com/slideshare Technology Training that Works
  • 7. COMMON MV EQUIPMENT • Generators • Synchronous motors • Induction motors • Switchgear panels • Bus ducts • Capacitors www.idc-online.com/slideshare Technology Training that Works
  • 8. NEED FOR TESTING • Necessity to prove the performance before putting into service • Evolution of standards for HV/MV electrical equipment • Globalization resulting in common methods to assess the performance of equipment from different manufacturers of different countries • To give confidence about performance and safety to the end user before acceptance www.idc-online.com/slideshare Technology Training that Works
  • 9. PURPOSE OF TESTING • Finished product includes many components independently tested and need final tests once assembled • All parts not visible hence need for a common method to check capability under actual working conditions • Base line test results used as basis for future comparisons of performance www.idc-online.com/slideshare Technology Training that Works
  • 10. TEST CATEGORIES Factory tests • Type tests/Design tests • Routine tests • Sample tests • Special tests • Acceptance tests www.idc-online.com/slideshare Technology Training that Works
  • 11. TEST CATEGORIES Field tests • Pre-commissioning tests • Commissioning tests • Maintenance tests • Tests after replacement/repair www.idc-online.com/slideshare Technology Training that Works
  • 12. VARIATIONS TO BE CONSIDERED • Test voltages and results to be corrected for climatic conditions: – Altitude above sea level – Ambient temperature – Humidity • Tolerances on test results www.idc-online.com/slideshare Technology Training that Works
  • 13. ALTITUDE • Air as insulating medium with separation based on operating voltages • Increase in location altitude decreases the dielectric properties of air • Normal test results satisfy equipment used in altitudes up to 1000 meters above sea level • Beyond this level de-rating required – alternatively use equipment rated for slightly higher voltage. www.idc-online.com/slideshare Technology Training that Works
  • 14. TEMPERATURE • Ambient temperature generally limited to 40ºC • Temperature rise generally measured based on this ambient temperature • Losses and some performance details corrected to 75ºC to reflect the actual operating temperature. www.idc-online.com/slideshare Technology Training that Works
  • 15. TOLERANCES • Not applicable for all test values and test measurements • Generally the equipment shall withstand the test voltages specified without tolerance • Losses, impedance values, etc are design related and based on many factors – standards allow tolerances for these values www.idc-online.com/slideshare Technology Training that Works
  • 16. DO YOU WANT TO KNOW MORE? If you are interested in further training or information, please visit: http://idc-online.com/slideshare www.idc-online.com/slideshare Technology Training that Works