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Hyötyvirta Materiaalitehokkuusseminaari
              13.09.2012
      Lumon Oy Pekka Oikarinen
Teemat
1. Lumon esittely
2. Lumon materiaalivirrat
3. Materiaalikulut-
   merkitys kannatta-
   vuuteen
4. Lumon materiaali-
   katselmus
Lumon Suomessa
Lumon Oy         Lumon tuotteiden valmistus
Lumon Suomi Oy   Lumon tuotteiden myynti ja asennus
International Lumon
Lumon   International Oy        Lumon Norge A.S.
Lumon   Deutschland GmbH        Svenska Lumon Ab
Lumon   Cristales Espana S.L.   ZAO Lumon
Lumon   North America Inc.
2011 lv
                                     Konserni   71 M€
                                     Kotimaa    51 M€
                                     Ulkomaat   20 M€




Tuotanto   Toimihenkilöt    Myynti   Ulkomaat
 158           86            323      112

                  Henkilöstö 679
Tapa toimia
Parvekejulkisivut
Lasiterassit
Parvekelasitus   Lasiterassit
30 900           2200

                 Lasia
                 390 000 m2
Parvekekaiteet   Alumiinia
60 km            2000 tn
Materiaalikulut –
merkitys
kannattavuuteen

materiaalikulut 70 %
tuotantokustannuksista

työkulut 15 %

5 % säästö
materiaaleissa
= 3,5 % säästö
  tuotantokustannuk-
  sista
Materiaalitehokkuuskatselmusta sovellettiin
parvekelasituotteeseen (Lumon 5):
  •   alumiini ja lasi
  •   valmistusprosessi
Tulokset ja hyödyt

- katselmuksessa selvitettiin
nykytilanne => aukaisi
kaikkien silmät todellisuuteen,
käynnisti käytännön kehittämisprojektin
=> tavoitteena hukan puolittaminen
ja seurantajärjestelmän luonti

- saatiin pitkään suunniteltu
hanke jalalleen

- helpotti määrittämään uu-
den tuotteen ylösajon/uuden
tuotantomenetelmän kustannukset
Tulokset ja hyödyt
 - investointilaskelmien
   pohjana
 - ulkopuolinen konsultti,
   ei tarvitse puolustella

 - konsultti kokosi yrityksessä olevan tiedon,
   muutamia uusiakin näkökulmia

 - lopputulos riippuvainen lähtötietojen oikeelli-
   suudesta ja henkilöstön sitoutumisesta

 - säästöt 385 t€ vuodessa
    • lasi 150 t€
    • alumiini 215 t€
    • kalvo 20 t€
Sankey-diagrammi havainnollinen
Kiitos mielenkiinnostanne!

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