1. A Lubricant Industry compilation by Hussam Adeni
https://www.linkedin.com/in/hussamadeni/
https://twitter.com/hussamadeni
hussam_adeni@yahoo.com Lubricant Specialist & Tribologist
hussam.adeni@gmail.com What’s App: +919848199515
Compendium
For
Lubricants
Ver. 1 – Shell
Ver. 2,3,.. (Castrol, ExxonMobil,..to follow)
A Lubricant Industry compilation by
M Hussam Adeni
Chemical Engineer by education
Lubricant Specialist by
Certification - MLA 1 – www.icml.com, Lube Council
Experience – Castrol, BPCastrol
Membership – www.stle.org
GHG mitigation and Fuel Conservation Evangelist by Philosophy
**The Product Data Sheets (PDS) or TDS have been downloaded from the public domain Shell Australia website
and is intended exclusively for study/comparison of typical offerings from a World leader in the Lubricants
domain. In many cases/applications Shell Lubricants are benchmarked by OEM’s, hence a product knowledge of
Shell Lubricant products would be useful for Lubricant marketers and Lubricant users across the world. The
2. Introduction
I'm passionate about the field of Tribology- the study of friction, wear, lubrication, and
Lubricants. My tryst with the field started with a 3-month training at the CIL Lube Plant at
Tondiarpet, Chennai, India.(1983 Dec ). Under BP’s optimisation plans, the plant has since
been closed down.
I was initiated into Technical Sales of Castrol brand of lubricants by Deepak Keshav Gore,
H Meenakshi Sundaram and Arunkumar Rau ; and was handed an equivalent chart to refer
when recommending Castrol grade, against the grade of lubricant in use. I was curious as
to how an equivalent chart was made. To understand this better, I started collecting
competitor equivalent charts and Product Data Sheets from across the industry, by
diligently building, a data base of IOC, HPCL, BPCL, Shell, Mobil, Gulf, Veedol, Product
Data Sheets (PDS) and Technical Data Sheets (TDS).
My first target was nomenclature of Lubricants. The multiple digit viscosity references,
which were used as a suffix often led to ambiguity in the early 80’s. However, the
introduction of ISO VG 3448 was a boon, as it cleared the ambiguity and made it easier to
recommend equivalents, by studying the lubricant manufacturers' family/brand name, its
ISO VG viscosity and by doing research on the PDS and TDS.
My hobby of collecting competitors TDS/PDS continued and with the advent of the Digital
world of things, TDS/PDS could be accessed from the world wide web. I felt there was a
need to share the huge collection of Lubricant TDS/PDS and create an online hub
that has a “-Lubricant TDS - Repository.” The objective of the exercise is to
string together all the TDS/PDS from all over the web, into one place. There is
no intent to violate or infringe any copyrights. To embark on this project, I chose
Shell, as it is the largest brand, with thousands of OEM recommendations. I have
downloaded the Sector wise brochure and in the process of downloading the TDS/PDS.
This compendium is the first compilation for the “ Lubricant TDS - Repository.”
God willing will be able to compile Ver 2,3 ( Castrol, ExxonMobil...). Access to
the Repository, will be available to all, in the Lubricants fraternity.
Hussam Adeni
Lubricant Specialist
Certified Level I Machinery Lubricant Analyst (MLA 1) equivalent to category 1 of ISO 18436-4
hussam_adeni@yahoo.com, hussam .adeni@gmail.com
What’sApp and IMO Mob: +919848199515,
Twitter: @hussamadeni
https://www.linkedin.com/in/hussamadeni/
https://twitter.com/hussamadeni
3. Lubricants are a limited resource and we need to conserve it
You may be surprised to know that a barrel of crude oil of 42 gallons,
after fractional distillation in a petroleum refinery, yields barely 1%
fraction ( or cut) that, is called Base Oil and which is useful for
manufacture of lubricating oils. As the diagram below shows, bulk of the
crude oil after distillation, results in fuels like gasoline, diesel, aviation
fuel, kerosene and heavy residual fuels (used in Captive Power Plants, or
in the maritime industry). Typically fuels, have high calorific value, hence
suitable for use as, fuel.
Against this background, that we need to conserve lubricants, in
storage, in transportation, in use and after use.
5. shell.com/lubricants
Product Benefits Technology ISO viscosity
grades
Specifications and approvals
(Full details of approvals for all products can be obtained from your
Shell representative; approvals and claims will vary by viscosity grade.)
Shell
Corena S4 R
n Extra long life and
improved efficiency
n Severe applications
n Rotary air compressors
Synthetic, advanced
ashless
32, 46, 68 Approved by: Shell Corena S4 R 68 is approved by ABB for use in VTR
turbochargers with a maximum oil-drain interval of 5,000 hours (HZTL
90617, list 3a) Industry standards: ISO 6743-3A DAJ
Shell
Corena S4 P
n Extra long life and
improved efficiency
n Severe applications
n Reciprocating air
compressors
Synthetic, advanced
additive system
68, 100 Industry standards: ISO 6743-3: 2003 DAB (severe duty); DIN 51506
VDL/DP 6521-L-DAB (medium duty); EN 12021
Shell
Corena S3 R
n Long life
n Improved efficiency
n Rotary air compressors
Conventional,
advanced additive
system
32, 46, 68 Industry standards: ISO 6743-3A DAH, DAJ
Shell
Corena S2 R
n Reliable protection
n Standard life
applications
n Rotary air compressors
Conventional,
detergent
46, 68 Industry standards: ISO 6743-3A DAH
Shell
Corena S2 P
n Reliable protection
n Standard life
applications
n Reciprocating air
compressors
Conventional 68,100, 150 Industry standards: ISO 6743-3A DAA (normal duty)
Speciality compressor oils
Shell Refrigeration
Oils
A range of specialised oils suitable for use in carbon dioxide, ammonia and
hydrofluorocarbon refrigeration systems
Contact your Shell representative for details
Shell Gas
Compressor Oils
A range of specialised oils suitable for use in hydrocarbon and chemical gas
compression applications
Contact your Shell representative for details
full product and service Portfolio
Shell Lubricants is named the market leader in lubricants [Kline & Company,
2009] and has a 60-year history of innovation. We are constantly investing to
develop better lubrication solutions, as demonstrated by
n Shell Omala S4 GX synthetic gear oil – for long life in demanding environments
n Shell Tellus S4 ME synthetic hydraulic oil – for long life and energy saving.
In addition, Shell provides the excellent Shell LubeAnalyst oil condition monitoring
service, which is designed to help improve your business performance.
Whatever your needs or application, Shell can provide a full range of oils and
greases, including synthetic, high-performance products and additional services.
“Shell Lubricants” refers to the various Shell companies engaged in the lubricants business.
For more information, please contact
DESIGNED TO ENHANCE
PRODUCTIVITY
JUST LIKE OUR COMPRESSOR
OILS – SHELL CORENA.
DESIGNED TO MEET CHALLENGES
6. 1,0000 1,500500 2,000 2,500
A range of air compressor oils
designed to meet your needs
To meet the challenges of a wide range of air compressors and
applications, Shell has designed a portfolio of oils that enables
you to choose a product to match your needs.
The Shell Corena range of air compressor oils has been developed
to enable equipment operators to select the oil designed to deliver
optimum value to their operations through enhanced wear protection,
long oil life and high system efficiency.
PERFORMANCE YOU CAN COUNT ON
Shell’s air compressor oils are developed in close
co-operation with customers and equipment makers.
The Shell Corena range is well known to equipment
makers, and its performance has been demonstrated
in real-life applications to help reduce the possibility
of your equipment letting you down.
Real-world value delivery
Users of Shell Corena oils across a wide range of industries are benefiting
from proven lubrication performance that adds value to their operations.
For instance, by switching to Shell Corena S4 R, some customers are
enhancing production and cutting maintenance costs by
n increasing oil-drain intervals by 100% compared with conventional oils
n extending equipment service life: one cement company is running its
compressors for three times longer between overhauls
n reducing the high operating temperatures caused by thickening of the
original oil, which prevented the oil valves from working efficiently.
wear protection
Excess wear can seriously compromise an air compressor’s life
and efficiency. The Shell Corena range includes dedicated rotary
compressor oils designed to control vane and screw wear, and
oils for reciprocating compressors specifically to help control
cylinder, piston-ring and valve wear.
Whatever your technical needs and operational conditions, there
is a Shell oil that is designed to help you get the most from your
equipment investment. The Shell Corena range includes the latest
synthetic oils for enhanced wear protection in high-temperature
conditions and for extended operations.
oil life
The longer an oil’s life, the less fluid maintenance your equipment
requires, so it can continue to operate with less interruption. The
Shell Corena range enables you to best match oil life to your
operational needs.
From mainstream oils for standard life applications to advanced
synthetic oils that can last for up to three years, the Shell Corena
range enables you to choose the right oil for your needs.
system efficiency
Pressure loss in worn compressors can reduce operational
efficiency and increase costs. Shell Corena oils are designed
to promote system efficiency by suppressing foaming, releasing
trapped air and rapidly separating out condensed water. The oils
are also developed to help to reduce wear, which helps to keep
your compressors working as their designers intended.
Every part of your machine or process has
been meticulously engineered, so you want to
be sure that you choose a lubricant that has
been designed to ensure that your equipment
is well protected and works efficiently.
INCREASINGLYEFFICIENTPROTECTION
Rotary vane and screw air compressor oils for use
in stationary and mobile air compressors
Reciprocating (piston) air compressor oils for safe
and reliable operation in demanding high-pressure
applications
premium
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mainline
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advanced
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THE SHELL CORENA “R” RANGE THE SHELL CORENA “P” RANGE
Better protection, longer
oil life and better system
efficiency
Better protection, longer
oil life and better system
efficiency
Synthetic
Extra long life
Improved efficiency
Severe applications
Reliable protection
Standard life applications
Long life
High efficiency
Shell Corena S4 R
Shell Corena S3 R
Shell Corena S2 R
Better protection
and longer oil life
Synthetic
Extra long life
Improved efficiency
Severe applications
Reliable protection
Standard life applications
Shell Corena S4 P
Shell Corena S2 P
High temperature
Mobile compressors
Rotary vane and screw
air compressors
Product Name Suffix Key Application Icon Key
P = High pressure/reciprocating (piston)
air compressors
R = Rotary vane and screw air compres-
sors
Factory/machine ap-
plications
Reciprocating (piston) air
compressors
Shell Corena S4 R – For the longest oil life in the Shell range
Shell
Corena S4 R
Shell
Corena S3 R
Shell
Corena S2 R
Relative oil life (minutes) (ASTM D2272
oxidation test)
Higher is better
8. Product Category
descriptor
Benefits Technology Specifications and approvals
(Full details of approvals for all products can be obtained from
your Shell representative; approvals and claims will vary by
viscosity grade.)
Shell
Diala S3 ZX-IG
Premium inhibited electrical
insulating oil
n Extra gas-absorbing
performance
n Meets IEC 60296
Inhibited Meets the requirements of or is approved by most leading equipment
manufacturers and utility companies
Industry standards: IEC 60296 (2003), Table 2 Transformer Oil (I)
(Inhibited oil); Baader oxidation test (obsolete) DIN 57370-1 (1978)
Shell
Diala S2 ZU-I
Uninhibited electrical
insulating oil
n Reliable performance
n Meets IEC 60296
Uninhibited Meets the requirements of or is approved by most leading equipment
manufacturers and utility companies
Industry standards: IEC 60296 (2003), Table 2 Transformer Oil (U)
(Uninhibited oil)
shell.com/lubricants
For more information, please contact
COMPREHENSIVE PRODUCT
AND SERVICE PROVISION
Shell Lubricants is named the number one lubricants supplier
[Kline & Company, 2009] and has a 60-year history of innovation.
We are constantly investing to develop better lubrication solutions,
as demonstrated by
n Shell Turbo GT – a fully synthetic top-tier industrial gas turbine oil
n Shell Mysella XL – for the most-demanding, natural-gas-powered
generator sets.
In addition, Shell provides the excellent Shell LubeAnalyst
oil condition monitoring service, which is designed to help you
improve your business performance.
Whatever your needs or application, Shell can provide a full range
of oils and greases, including synthetic, high-performance products
and additional services.
“Shell Lubricants” refers to the various Shell companies engaged in the lubricants business.
Designed to keep
on delivering.
just like our
electrical insulating
oils – shell diala.
DESIGNED TO MEET CHALLENGES
9. The Shell Diala range of electrical oils has been developed to enable
equipment manufacturers and power companies to select the oil designed
to deliver optimum value to their operations through enhanced equipment
protection, long oil life and high system efficiency.
Every part of your machine or process has
been meticulously engineered, so you want to
be sure that you choose a lubricant that has
been designed to ensure that your equipment
is well protected and works efficiently.
CORROSIVENESS TO COPPER
All Shell Diala products meet the industry standards for
copper corrosion: IEC 62535, ASTM D1275B and
DIN 51353.
In addition, Shell is committed to minimising insulating-oil-
related copper corrosion in transformers. The organisation
works with equipment manufacturers, utility companies
and specifying technical committees to understand the
causes of corrosion and to reduce or even eliminate
sulphur levels in its electrical insulating oils.
SPECIALIST APPLICATIONS
Shell offers several products designed for specialist
applications. These include
n Shell Naturelle Transformer Oil S4 I. This is a synthetic-
ester-based product that offers excellent low-flammability
characteristics. It has a flashpoint of 275°C, is fully
biodegradable and meets European Union Ecolabel
requirements
n Shell Diala Switchgear Oil, which is designed for
switchgear applications and is highly suitable for
applications likely to operate at very low temperatures
without additional heating.
EQUIPMENT protection
An electrical insulating oil lies at the heart of your transformer.
The Shell Diala range of electrical insulating oils offers a number of
options, including the latest fully inhibited, ultra-low-sulphur technology
that meets all the current IEC and ASTM standards for copper
corrosion, and is designed to ensure the best possible protection
for your high-value assets. Shell also offers special gas-absorbing
insulating oils for use in high-electrical-stress applications such as
those found in high-voltage, direct-current (HVDC) transformers.
oil life
A long and predictable oil life is critical to transformer performance.
The Shell Diala range of oils includes inhibited and uninhibited
electrical insulating oils to give you a choice of performance profiles
to best match your requirements. Shell’s latest products meet the
IEC 60296 high level of oxidation performance and exceed
the 500-hour oxidation test limit.
system efficiency
To help your transformer perform to its design standards, an
electrical insulating oil must maintain its characteristics over a wide
range of operating temperatures. All the Shell Diala electrical oils
are designed to offer excellent heat transfer and dielectric properties,
even at the lowest start-up operating temperatures. In addition,
Shell Diala oils are formulated to offer excellent resistance to
the effects of ageing, sludge formation and deposit build-up.
A RANGE OF ELECTRICAL OILS DESIGNED TO MEET
YOUR NEEDS
To meet the challenges of a wide range of equipment designs and applications, Shell has
designed a portfolio of fluids that enables you to choose a product to best match your
technical and operational needs.
PRODUCT-NAME SUFFIX KEY APPLICATION ICON KEY
Transformer applications
Power station applications
G = Gas absorbing
I = Conforms to IEC specifications
U = Uninhibited
X = Fully inhibited
Z = Insulating oil
THE SHELL DIALA RANGE FOR
STANDARD APPLICATIONS
THE SHELL DIALA RANGE FOR
SPECIAL APPLICATIONS
advancedpremium
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INCREASINGLYEFFICIENTPROTECTION
Extra gas-absorbing performance
Meets IEC 60296
Shell Diala S3 ZX-IG
Reliable performance
Meets IEC 60296
Shell Diala S2 ZU-Imainline
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11. Product Benefits Technology
(Thickener, base oil
and key properties)
ISO viscosity
grade
NLGI
grade
Specifications and approvals
(Ask your Shell representative for full approval details.
Approvals and claims vary by viscosity grade.)
Shell Gadus “V” range
Shell
Gadus S5 V100
Long life
Improved efficiency
Lithium complex
Lithium complex,
synthetic
100 2 Approved: Vestas Wind Systems
Listings: ABB, CH Schäfer Getriebe, FLSmidth,
Hegenscheidt-MFD and perma Schmiersysteme
Shell
Gadus S3 V220C
Extra protection
High temperature
Red lithium complex
Lithium complex,
mineral, EP
220 1, 2 Specification: Meets ASTM D4950-08 GC-LB.
Approved: Aichelin, Dexter Axle, Sør-Norge Aluminium and Willy Vogel
Listings: Listed by over 20 major companies from a wide variety of
industries.
Shell
Gadus S3 V460D
Heavy-duty protection
High temperature
Lithium complex
Lithium complex,
mineral, EP, solid EP
additive (MoS2
)
460 2 Specification: Meets Caterpillar, Liebherr and P&H Mining Equipment
Approved: Bucyrus International, CMI FPE Ltd, Gebr. Pfeiffer
perma Schmiersysteme, Rothe Erde, SMS Meer and Voith
Listings: BE (certified), Bucyrus International, CMI Groupe,
Dieffenbacher, Gebr. Pfeiffer, Hitachi, Konecranes and Komatsu
Mining
Shell
Gadus S2 V100
Reliable protection
Multipurpose
Lithium
Lithium, mineral 100 1, 2, 3 Approved: Approved by 18 major companies from a wide variety
of industries.
Listings: Listed by over 60 major companies from a wide variety
of industries.
Shell
Gadus S2 V220
Reliable protection
Multipurpose
Lithium
Lithium, mineral,
EP
220 00, 0,
1, 2, 3
Specification: Meets ASTM D4950-08 LB
Approved: Approved by 24 major companies from a wide variety
of industries.
Listings: Listed by over 100 companies from a wide variety of industries.
Shell
Gadus S2 V220AD
Heavy-duty protection
Water resistant
Lithium calcium
Lithium calcium,
mineral, EP, solid EP
additive (MoS2
)
220 1, 2 Approved: Sandvik (endorsed) and Xiamen XGMA Machinery
Listings: Listed by 12 major companies from a wide variety of
industries.
Shell
Gadus S2 V220AC
Heavy-duty protection
Water resistant
Red lithium calcium
Lithium calcium,
mineral, soluble EP
additive
220 0, 1,
1.5, 2,
3
Approved: Willy Wogel
Specification: Meets ASTM D4950-08 LB
Listings: David Brown, Danieli, Eirich, Harburg-Freudenberger
Maschinenbau, Maschinenfabrik Gustav Eirich, New Zealand Steel,
Ondrives, Power Jacks Group, Tetra Pak International, ZZ-Antriebe
Shell Gadus speciality ranges Contact your Shell representative for details
Shell Gadus “Q” greases for noise-dampening (quiet) applications
Shell Gadus automotive greases for automotive components, from door-lock motors to steering systems and constant-velocity joints
Shell Gadus “OG” lubricants for mobile and stationary open-gear applications requiring spray or fluid bath lubrication
Shell GadusRail greases meet European and American railway specifications, especially for railway applications, including axle journal bearings,
traction motor bearings and curve rails
Shell Tactic EMV automatic single-point lubricators – available with a selected range of high-performance Gadus greases
Related products Contact your Shell representative for details
FULL PRODUCT AND SERVICE PORTFOLIO
Shell Lubricants is the number-one finished lubricants supplier2
and has a 60-year history of innovation. It constantly invests
to develop better lubrication solutions, including advanced
synthetic technologies such as
I Shell Tellus S4 ME synthetic hydraulic oil – for long life
and energy saving
I Shell Corena S4 R air compressor oil – for up to
12,000 hours of protection.
In addition, Shell provides the world-leading Shell LubeAnalyst
oil condition monitoring service, which is designed to help
improve your business performance.
Whatever your needs or application, Shell can provide
a full range of oils and greases, including synthetic, high-
performance products and additional services.
shell.com/lubricants
FOR MORE INFORMATION, PLEASE CONTACT
HELPFUL PRODUCT NAMES
There are at least four properties that you should look for when selecting
a grease:
I thickener type
I oil viscosity
I operating conditions and application
I NLGI grade (consistency).
Shell’s Gadus greases have names based on these properties that aim to
help you select the right products for your needs.
KEY LETTERS USED
A = Wet (aqueous) conditions
C = Coloured grease
D = Contains solids, suitable for shock-load conditions
OG = Open gear
Q = Noise-dampening (quiet) applications
T = Extreme-temperature applications, polyurea thickener
V = Versatile, lithium, lithium calcium or
lithium complex thickener
Shell Gadus S3 V460D 2
Shell Gadus is the family
name for all Shell’s greases
Thickener
guide
Special conditions
or applications
Relative performance
level from S1 to S5
(higher is better)
Viscosity
grade
NLGI
grade
“Shell Lubricants” refers to the various Shell companies engaged in the lubricants business.
1
Saving reported by one customer. Actual savings may vary, depending on the application,
the current oil used, the maintenance procedures and the condition of the equipment.
2
Source: Kline & Company, “Competitive Intelligence for the Global Lubricants Industry,
2008–2018.”
DESIGNED TO MEET CHALLENGES
DESIGNED TO DO MORE.
JUST LIKE OUR GREASES
– SHELL GADUS.
10701281
12. LEADING TECHNOLOGY
Shell’s international research and development team works in
close co-operation with customers and equipment makers to
create the latest advanced-technology greases. These greases
are designed to outperform conventional greases by combining
a wide range of thickener technologies, which keep the grease
in place under different conditions, with innovative oils that
provide efficient lubrication and protection.
Shell Gadus is a comprehensive family of greases designed to
meet your needs. The Gadus ranges include multipurpose greases
that are designed to help simplify your product inventory, as well
as speciality greases, including advanced polyurea synthetic
products designed for the most severe extreme-temperature and
long-life applications, and a range of open-gear lubricants.
Whether you need greases for steel production, mining,
construction, power generation, general or automotive
manufacturing, other applications or your vehicles, Shell
has a grease designed to best meet your challenges.
The Shell Gadus range has been developed to deliver optimum
value through
I enhanced wear protection
I long grease life
I system efficiency.
WEAR PROTECTION
Equipment wear can reduce system efficiency and service life.
Protecting components from wear is fundamental for getting the
most out of your investments through prolonging asset life and
preventing production losses through breakdowns.
The Shell Gadus range of greases offers protection across a wide
range of applications. The range includes Shell’s latest extreme-
temperature “T” polyurea synthetic greases, which can help to
protect bearings under extreme temperatures, heavy loads and
contaminated conditions.
A WIDE RANGE OF THICKENER TECHNOLOGIES
Different applications and conditions require different thickeners.
The Shell Gadus range uses a wide range of thickener technologies,
each with relative benefits.
T = Extreme-temperature performance using Shell polyurea thickeners
V = Versatile, multipurpose application using lithium and lithium complex thickeners
A = Thickeners for wet (aqueous) conditions
U = Unusual non-melting thickeners or other applications
PERFORMANCE THAT YOU CAN RELY ON
The way a grease is made has a huge impact on its
performance. Shell manufactures grease in a highly controlled
and systematic way, from precisely specifying the ingredients
to detailing how it is packaged, shipped and delivered.
This quality process ensures that every batch you receive, no
matter where in the world it is made, gives you the same high
performance levels.
NEED EXPERT ADVICE?
Shell has on-the-ground grease specialists, supported by a
global network of technicians, who can help to design a
complete lubricant solution for your needs or work with you
to solve a specific lubrication problem.
GREASE LIFE
The longer your grease lasts, the longer your components last
and the less lubrication maintenance your equipment needs.
Shell Gadus greases are designed to help your equipment
continue to operate without interruption. The comprehensive
product range enables you to select a grease with a life that
meets your operational needs.
Customers using Shell Gadus extra-long-life synthetic technologies
are doubling grease life for some applications. Others prefer
to take advantage of cost-effective, reliable, multipurpose Shell
Gadus greases for standard life applications.
SYSTEM EFFICIENCY
To help your equipment perform to its design standards, you need
a grease that stays in place and provides effective protection and
lubrication where you need it.
Shell Gadus greases are designed to help maintain or even
improve the efficiency of your systems. From greases that offer
reliable performance for standard applications to specialist low-
noise, high-temperature and heavy-load greases, there is a Shell
Gadus product that can help to optimise your system’s efficiency
and costs of operation.
SHELL GADUS IS A COMPREHENSIVE FAMILY OF
GREASES DESIGNED TO MEET YOUR NEEDS.
FIT-FOR-PURPOSE PROTECTION
Using the right grease for your needs can deliver significant savings.
For example, a construction company reports saving $3.8 million1
a year through changing to Shell Gadus S3 V460D 2 grease,
which provided the protection needed for performing heavy-
duty work. The grease is extending excavator component life by
40%, reducing downtime and maintenance costs, and increasing
equipment availability.
SHELL’S ADVANCED POLYUREA “T” THICKENER
Shell’s research teams have developed superior greases using
advanced polyurea thickener technology. These products are
designed to outperform conventional greases in extreme-temperature
applications, such as electric motors and automotive constant-velocity
joints. In one example, a global steel manufacturer reported that
it reduced bearing failure rates by 75% and grease consumption
by 30% through switching to Shell Gadus S3 T100 polyurea
technology grease.
SHELL TACTIC EMV LUBRICATORS
Irregular greasing can cause problems. Using a
Shell Tactic EMV automatic, single-point lubricator,
especially in hard-to-reach places, can help to enhance
operational efficiency through precise and reliable
lubrication. For example, a mining customer reports
saving over $167,0001
a year through using the
Shell Tactic EMV system with a high-quality Shell Gadus
grease to increase maintenance efficiency.
Thickener
guide
Thickener Temperature
Water
resistance
Shear and
vibration stability
T Polyurea
V Lithium complex
V Lithium calcium
V Lithium
A Calcium
U PTFE
U Clay
INCREASINGLYEFFICIENTPROTECTION
Higher temperature
and longer life
Higher temperature
Better shock load
and better in water
Higher temperature,
heavier load and
greater shock load
DRY ENVIRONMENTS WET ENVIRONMENTS
I Heavy-duty protection
I Water resistant
I Lithium calcium
I Long life
I Improved efficiency
I Lithium complex
I Reliable protection
I Multipurpose
I Lithium
I Reliable protection
I Multipurpose
I Lithium
I Reliable protection
I Water resistant
I Red lithium calcium
I Extra protection
I High temperature
I Red lithium complex
I Heavy-duty protection
I High temperature
I Lithium complex
Shell Gadus S2 V220AD
Shell Gadus S5 V100
Shell Gadus S2 V100 Shell Gadus S2 V220 Shell Gadus S2 V220AC
Shell Gadus S3 V220C Shell Gadus S3 V460D
ADVANCEDPREMIUMMAINLINE
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MULTIPURPOSE
Bearings carrying low loads at higher speeds
Auxiliary industrial equipment, including
electrical motors and fans, and lightly loaded
roller element or plain bearings
GREASE BASE
OIL VISCOSITY 100 220 460
MULTIPURPOSE EXTREME PRESSURE (EP)
Bearings carrying medium loads at medium speeds
Roller element or plain bearings for
industry and transport
SPECIAL APPLICATIONS AND PRODUCTS
This table highlights several Shell Gadus greases to illustrate the range. Whatever your
application, there is a Shell Gadus grease designed to meet your needs, including specialist
products such as Shell Gadus S2 V100Q for noise-dampening (quiet) applications and
Shell Tactic EMV automatic, single-point lubricators.
Contact your Shell representative for details.
HEAVY-DUTY MULTIPURPOSE
Bearings carrying heavy loads at lower
speeds and shock loads
Large roller element or plain bearings for
industry and transport
A RANGE OF GREASES TO MEET YOUR NEEDS
Better in
water
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Electric motor
Plain bearing
Rolling element bearing
High temperature
Extreme pressure
Wet conditions
Shock load
14. Product Benefits Technology ISO viscosity
grades
Specifications and approvals
(Full details of approvals for all products can be obtained from your
Shell representative; approvals and claims will vary by viscosity
grade.)
Shell
Morlina S4 B
n Extra long life
n Extra protection
n Severe applications
Synthetic, mild EP 220, 320 Approved by or meets Alfa Laval Group D (gearboxes), Aerzener
Maschinenfabrik (blowers), Baltimore Aircoil (gearboxes), Cincinnati
Machine, David Brown and many other equipment manufacturer
approvals and listings
Industry standards: ISO 12925-1 type CKS; ISO 150 VG
Shell
Morlina S2 B
n Versatile protection
n Industrial applications
Conventional,
non-EP
68, 150, 220 Approved by or meets: Morgan Morgoil®
– New Oil (Rev. 1.1);
and Danieli Standard Oil 6.124249.F (ISO 100-460)
Industry standards: DIN 51517-2 type CL
Shell
Morlina S2 BL
n Reliable protection
n High-speed applications
Low-viscosity base
oils, non-EP
5, 10 Approved by or meets Cincinnati Machine P-65 (ISO 2); Cincinnati
Machine P-62 (ISO 5, 10); and Cincinnati Machine P-45 (ISO 22)
Shell
Morlina S1 B
n Reliable protection
n Special applications
Conventional,
non-EP
100, 150, 220,
320, 460, 680
Approved by or meets Morgan Morgoil®
– New Oil (Rev. 1.1)
Industry standards: DIN 51517-1 type C
FULL PRODUCT AND SERVICE PORTFOLIO
Shell Lubricants is named a global leader in lubricants (Kline Company 2009)
and has a 60-year history of innovation. We are constantly investing to develop
better lubrication solutions,
as demonstrated by
n Shell Omala S4 GX synthetic gear oil – for long life in demanding environments
n Shell Corena S4 R air compressor oil – for up to 12,000 hours of protection.
In addition, Shell provides the excellent Shell LubeAnalyst oil condition monitoring
service, which is designed to help you improve your business performance.
Whatever your needs or application, Shell can provide a full range of oils and
greases, including synthetic, high-performance products and additional services.
shell.com/lubricants
For more information, please contact
DESIGNED TO MEET CHALLENGES
DESIGNED TO KEEP
PRODUCING RESULTS.
JUST LIKE OUR BEARING
AND CIRCULATING
OILS – SHELL MORLINA.
15. 4000 600200 800 1,000
Shell
Morlina S4 B
Shell
Morlina S2 B
The Shell Morlina range of bearing and circulating oils has been
developed to enable equipment operators to select the oil that will
deliver optimum value to their operations through enhanced wear
protection, long oil life and high system efficiency.
EVERY PART OF YOUR MACHINE OR PROCESS HAS
BEEN METICULOUSLY ENGINEERED, SO YOU WANT TO
BE SURE THAT YOU CHOOSE A LUBRICANT THAT HAS
BEEN DESIGNED TO ENSURE THAT YOUR EQUIPMENT
IS WELL PROTECTED AND WORKS EFFICIENTLY.
OUR EXPERTISE, YOUR REASSURANCE
Shell Morlina oils have been designed and developed in
close co-operation with customers and equipment makers,
and have a proven track record in real-life applications.
They are recommended or approved by leading
equipment makers and users around the world so you
can be assured that they will not let you down.
RESPONDING TO YOUR NEEDS – SHELL MORLINA S4 B
Using fully synthetic bearing and circulating oils, such as Shell Morlina S4 B,
can bring significant savings to operators of heavy industrial equipment or
where operating conditions are hot and severe. For instance, by switching
from a conventional product, one customer reports
n increasing oil life by 400%
n reducing bearing damage
n increasing the value of production output by over $80,0001
a year.
“Shell Lubricants” refers to the various Shell companies engaged in the lubricants business.
1
Saving reported by one customer. Actual savings may vary, depending on the application, the current oil used, the
maintenance procedures and the condition of the equipment.
WEAR PROTECTION
Lubrication systems for industrial equipment differ considerably
across industries in size, loading, operating conditions,
temperatures and exposure to contamination. But whatever your
application, bearings, gears and oil pumps must be well protected
from wear and corrosion for long machine life.
That is why Shell offers a range of bearing and circulating oils
ranging from robust, reliable products to fully synthetic products
fortified with extreme-pressure (EP) additives. There are also
speciality products designed to cope with hot, wet or dusty
environments, or high-precision operations.
OIL LIFE
The longer the oil life, the less fluid maintenance is required to help
your equipment to operate for longer without interruption. The Shell
Morlina range of bearing and circulating oils enables you to match
the oil life of the fluid to your operational needs. This includes the fully
synthetic Shell Morlina S4 B, which offers the longest oil life in the Shell
range under severe conditions, and speciality products that continue to
function even when very contaminated with water, dust or dirt.
SYSTEM EFFICIENCY
Efficient systems are characterised by their ability to operate at or
beyond their original design parameters. Consistent and reliable
lubrication, whatever the operating conditions, is key. As every
application brings specific challenges, the Shell Morlina range
is designed to provide a choice of oils that can help to optimise
system efficiency.
A RANGE OF BEARING AND CIRCULATING
OILS DESIGNED TO MEET YOUR NEEDS
To meet the challenges of a wide range of equipment designs and
applications, Shell has designed a portfolio of oils that enables you
to choose a product to match your technical and operational needs.
Shell Morlina S4 B – For the longest oil life in the Shell range
Higher is better
Relative oil life (minutes)
(ASTM D2272 test method)
Roller bearing
Enclosed gear
High load
PRODUCT NAME SUFFIX KEY APPLICATION ICON KEY
B = Bearings
L = Low load
Extreme high
temperature
Plain bearing
Factory/machine
applications
ADVANCEDMAINLINEENTRY
TIERTIERTIER
INCREASINGLYEFFICIENTPROTECTION
Bearing and circulating oils with a range of
protection and performance levels for a wide
range of industrial applications
Extra-low viscosity grades for use in
high-speed machine spindle applications
THE SHELL MORLINA
“B” RANGE
THE SHELL MORLINA
“BL” RANGE
Better protection,
longer oil life and
better system efficiency
SYNTHETIC
Extra long life
Extra protection
Severe applications
Versatile protection
Industrial applications
Reliable protection
Special applications
Shell Morlina S4 B
Shell Morlina S2 B
Shell Morlina S1 B
Better protection,
longer oil life and
better system efficiency
Reliable protection
High-speed applications
Shell Morlina S2 BL
17. COMPREHENSIVE PRODUCT AND SERVICE PROVISION
Shell Lubricants was named the number one lubricants supplier (Kline Company, 2010)
and has a 60-year history of innovation. We are constantly investing to develop better
lubrication solutions, as demonstrated by
n Shell Turbo GT – a fully synthetic, top-tier industrial gas turbine oil
n Shell Diala S3 ZX-I – a premium, inhibited electrical insulating oil.
In addition, Shell provides the excellent Shell LubeAnalyst oil condition monitoring service, which has a
specific package for stationary engine applications to help you improve your business performance.
Whatever your needs or application, Shell can provide a full range of oils and greases,
including synthetic, high-performance products and additional services.
Fuel type Product Benefits ISO viscosity
grades
Specifications and approvals
(Full details of approvals for all products can be obtained from your
Shell representative. Approvals and claims will vary by viscosity grade.)
Natural gas or mild
sour gas
Shell
Mysella S5 N
n Extended oil life
n Extra protection against
deposits and corrosion
40, 15W-40 Meets the requirements of Caterpillar stationary gas engines
Approved by Cummins (QSV 81G/91G, OSK 60G); GE-Jenbacher (Series
2, 3, 4 Fuel Class A and CAT, Series 6 (Version EF) Fuel Class A and CAT);
Guascor (FGLD, SFGLD); MAN (3271-2); MTU (MLT 5074, A001061/29E
(Category 1), Onsite Energy Series 400 and 4000); MWM-Deutz (TR
0199‑99-2105); MDE Dezentrale Energiesysteme (naturally aspirated 28xx,
30xx (D/M), turbocharged 28xx 30xx (T/L/Z)); MAK (GCM 34); Rolls-Royce
(KG-1, KG-2, KG-3, KG-4, BV-G); Tedom (natural gas engines); Wärtsilä
(34SG, 32DF, 50DF, 25SG, 28SG, 175SG, 220SG); and Waukesha (cogen
and 220 GL (pipeline quality natural gas))
Natural or sour gas,
including biogas,
sewage gas and
landfill gas
Shell
Mysella S5 S
n Extended oil life
n Extra protection against
sour gas
40 Meets the requirements of Caterpillar
Approval process is ongoing for the following engine types: GE-Jenbacher
(Series 2, 3 fuel class B and C and CAT); MAN BW Diesel (natural gas,
landfill gas/digester gas/biogas gas engines, and dual fuel (pilot diesel));
MAN: 3271-4; MDE Dezentrale Energiesysteme (naturally aspirated 28xx,
30xx (D/M), turbocharged 28xx 30xx (T/L/Z)); Mitsubishi Heavy Industries;
Rolls-Royce (KG-1, KG-2, KG-3 (biogas operation)); Wärtsilä (CR26); and
Waukesha (cogen application (pipeline quality natural gas)).
Natural gas or mild
sour gas
Shell
Mysella S3 N
n Reliable protection
n Low ash content for
four-stroke engines
40, 30 Meets the requirements of Caterpillar stationary gas engines and Waukesha
Approved by GE-Jenbacher (Series 2, 3, 4 fuel class A and CAT, Series
6 (Version EF) fuel class A and CAT); MAN (natural gas, landfill gas/
digester gas/biogas gas engines), dual fuel (pilot diesel); MTU (MLT 5074,
A001061/29E (Category 1), Onsite Energy Series 400 and 4000); MWM-
Deutz (TR 0199-99-2105); MDE Dezentrale Energiesysteme (28xx, 30xx);
MAK (GCM 34); Nuovo Pignone (reciprocating compressor service Class A);
Perkins (4000 series); Rolls-Royce (KG-1, KG-2, KG-3); Wärtsilä (34SG, 32DF,
50DF, 25SG, 28SG, 175SG, 220SG, 180SG, QSW, UD 24 S4G, UD
30S4G); and Waukesha: 220 GL (pipeline quality natural gas)
Natural gas or
sour gas
Shell
Mysella S3 S
n Extra protection
n Medium ash content for
four-stroke engines
40 Approved by GE-Jenbacher (Series 2, 3 fuel class B and C and CAT); MAN
BW Diesel (natural gas, landfill gas/digester gas/biogas gas engines, dual
fuel (pilot diesel)); MAN (3271-4); MDE Dezentrale Energiesysteme (naturally
aspirated 28xx, 30 xx (D/M), turbocharged 28xx 30xx (T/L/Z); Mitsubishi
Heavy Industries; Rolls-Royce (KG-1, KG-2, KG-3 (biogas operation)); Waukesha
(cogen application (pipeline quality natural gas)); and Wärtsilä (CR26)
Natural gas Shell
Mysella S3 Z
n Reliable protection
n Very low ash content
for two- and four-stroke
engines
40, 30 Meets the requirements of Ajax; Allis-Chalmers; Caterpillar (except 3400,
3500, 3600); Clark; Climax; Colt-Fairbanks Morse; Cooper-Bessemer (two-
cycle); Dresser-Rand (categories I, II and III); Case IH; Minneapolis–Moline;
Waukesha; White Superior (naturally aspirated); and Worthington
Natural gas Shell
Mysella S2 Z
n Reliable protection
n Ash free content for
two-stroke engines
40, 30, 15W-40 Meets the requirements of Ajax; Allis-Chalmers; Caterpillar (except 3400,
3500, 3600); Clark; Climax; Colt-Fairbanks Morse; Cooper-Bessemer
(two-cycle); Dresser-Rand (category I and II); Case IH; Minneapolis–Moline;
Waukesha; White Superior (naturally aspirated); and Worthington
shell.com/lubricants
For more information, please contact
“Shell Lubricants” refers to the various Shell companies engaged in the lubricants business.
DESIGNED TO LAST
AND PROTECT
JUST LIKE OUR GAS-ENGINE
OILS – SHELL MYSELLA.
DESIGNED TO MEET CHALLENGES
18. The Shell Mysella range of gas-engine oils has been developed to
enable equipment operators to select the oil that will deliver optimum
value to their operations through enhanced wear protection, long oil
life and high system efficiency.
EVERY PART OF YOUR MACHINE OR PROCESS
HAS BEEN METICULOUSLY ENGINEERED, SO
YOU WANT TO BE SURE THAT YOU CHOOSE
A LUBRICANT THAT HAS BEEN DESIGNED TO
ENSURE THAT YOUR EQUIPMENT IS WELL
PROTECTED AND WORKS EFFICIENTLY.
THE SHELL MYSELLA RANGE OF GAS-ENGINE OILS HAS
BEEN DESIGNED TO MINIMISE DEPOSIT BUILD-UP AND
TO KEEP YOUR ENGINE CLEAN.
Real-world value delivery
The Shell Mysella range of gas-engine oils has been used
successfully throughout the world. A compressed natural
gas supplier, which uses more than 130 gas engines from
manufacturers such as Caterpillar and Waukesha to drive the
compressors at its compressed natural gas outlets across Delhi,
India, was very impressed by Shell Mysella S5 N. By switching
to this oil, the company
n increased the engines’ oil-drain interval from 850 to 1,100 hours
n reduced oil consumption
n increased filter life
n enhanced equipment availability.
As a result, the compressed natural gas supplier cut its annual
operating costs by over $84,0001
.
Shell Mysella S5 N – FOR EXTRA
PROTECTION AGAINST DEPOSITS
AND CORROSION
Shell Mysella S5 N is a premium-tier product
designed to meet the challenges posed by the latest
high brake mean effective pressure (BMEP) engines.
It offers an extremely long oil life to help extend
maintenance intervals, and offers excellent engine
protection. It is formulated to control deposits,
maintain ring belt cleanliness and protect the
cylinder liners, even under the high temperature and
high pressure conditions seen in modern engines.
wear protection
The Shell Mysella range of gas-engine oils is designed to
minimise deposit build-up and to keep your engine clean.
For instance, Shell Mysella S5 N provides superior deposit
control, even in the latest generation of high-output engines
that operate in very severe conditions with very high piston
temperatures and pressures. This helps to maintain excellent
ring belt cleanliness and cylinder liner protection.
oil life
Shell Mysella oils are designed to deliver long oil life to help
you maintain your operations efficiently and cost-effectively. For
instance, Shell Mysella S5 S can provide extended oil-drain
intervals in engines fuelled by sour gases such as biogas or
sewage gas. These gas types may contain high levels of
halogen compounds, which can rapidly reduce the oil life of
more traditional gas-engine lubricants.
system efficiency
The Shell Mysella range of gas-engine oils has been
designed to provide high engine efficiency. For instance,
Shell Mysella S5 N helps to provide excellent cleanliness for
heat recovery boilers, turbochargers and intercoolers.
EXTRA PROTECTION: Shell Mysella S3 N demonstrated excellent ring groove cleanliness (left) and left the
cylinder liner in an excellent condition (right) in a Wärtsilä 20V34SG engine after 16,000 hours of operation
without an oil change.
THE SOUR-GAS CHALLENGE
An increasing number of stationary gas engines are fuelled by
sour gases. Sour gases derive from the decomposition of matter
in, for example, landfill sites, biomass digesters and sewage.
These gases offer a unique set of challenges to the engine
operator: acids in the gas can cause corrosion and the rapid
reduction of oil life. In addition, siloxanes, which are commonly
found in landfill gases, can cause excessive deposit formation.
Shell has worked to understand the mechanisms behind these
problems and has developed Shell Mysella S5 S to offer a long-
life solution for engines fuelled by sour gases without increasing
the oil’s ash content.
A RANGE OF GAS-ENGINE OILS TO MEET YOUR NEEDS
To meet the challenges of a wide range of gas-engines and applications, Shell has
designed a portfolio of fluids that enable you to choose a product to match your
technical and operational needs.
1
Savings reported by one customer. Actual savings may vary, depending on the application, the
current oil used, the maintenance procedures and the condition of the equipment.
PRODUCT-NAME SUFFIX KEY APPLICATION ICON KEY
Reciprocating gas compressor
Natural gas
Pipeline
Power engine
Power station
Landfill/biogas
N = Natural gas
S = Sour gas
Z = Zero or very low ash
For two-stroke engines and four-stroke engines
that require a low ash or ashless oil
For four-stroke engines
Longer oil life, better
engine protection and
improved system efficiency
Longer oil life, improved
system efficiency and extra
protection with low ash
Improved protection and
suitable for mixed fleets
Extended oil life
Extra protection against deposits and
corrosion
Extended oil life
Extra protection against sour gas
Reliable protection
Low ash content for four-stroke engines
Extra protection
Medium ash content for four-stroke
engines
Reliable protection
Ash free content for two- and
four-stroke engines
Shell Mysella S5 N Shell Mysella S5 S
Shell Mysella S3 N Shell Mysella S3 SShell Mysella S3 Z
Reliable protection
Ash free content for two-stroke engines
Shell Mysella S2 Z
4
THE SHELL MYSELLA RANGE OF
NATURAL-GAS-ENGINE OILS
THE SHELL MYSELLA RANGE OF NATURAL-
GAS AND SOUR-GAS-ENGINE OILS
Improved
protection in
four-stroke
engines
Improved
performance in
engines using
high ash oils
Longer life in
engines using
sour gases
INCREASINGLYEFFICIENTPROTECTION
PREMIUMadvancedmainlineentry
TIERTIERTIER
4
3
2
TIER
5
Switching from Shell Mysella S3 N to Shell Mysella S5 S,
or from Shell Mysella S3 S to Shell Mysella S5 N could
also unlock performance benefits – contact your Shell
representative for details.
20. FULL PRODUCT AND SERVICE PORTFOLIO
Shell Lubricants is named the number-one finished lubricants supplier2
and has a 60-
year history of innovation. It constantly invests to develop better lubrication solutions,
including advanced synthetic technologies such as
■ Shell Tellus S4 ME synthetic hydraulic oil – for long life and energy saving
■ Shell Corena S4 R air compressor oil – for up to 12,000 hours of protection.
In addition, Shell provides the excellent Shell LubeAnalyst oil condition monitoring
service, which is designed to help improve your business performance.
Whatever your needs or application, Shell can provide a full range of oils and
greases, including synthetic, high-performance products and additional services.
Product Benefits Technology ISO viscosity
grades
Specifications and approvals
(Full details of approvals for all products can be obtained from your
Shell representative; approvals and claims will vary by viscosity grade.)
Shell
Omala S4 GX
■ Extra protection
■ Extra life
■ Special applications
Synthetic (advanced
extreme-pressure, EP,
system)
150, 220, 320, 460 Approved by or meets David Brown, GE (wind turbines), Gamesa and
many other equipment manufacturers
Industry standards: ANSI/AGMA 9005-E02 (EP); ISO 12925-1 CKD;
DIN 51517-3 (CLP); US Steel 224
Shell
Omala S4 WE
■ Extra protection and life
■ Energy saving
■ Worm drives
Synthetic
(polyalkylene glycol)
150, 220, 320, 460 Approved by or meets Bonfiglioli, David Brown and many other
equipment manufacturers
Industry standards: ANSI/AGMA 9005-E02 (EP); ISO 12925-1 CKE
Shell
Omala S2 G
■ Extra protection
■ Standard applications
Conventional (EP) 68, 100, 150, 220,
320, 460, 680,
1000
Approved by or meets David Brown, Cincinnati Machine,
and many other equipment manufacturers
Industry standards: ANSI/AGMA 9005-E02 (EP); ISO 12925-1 CKD;
DIN 51517-3 (CLP); US Steel 224
Shell
Omala S1 W
■ Reliable protection
■ Worm drives
Conventional
(compounded fatty
oil)
460 Industry standards: AGMA 9005-EO2 (CP)
Speciality gear oils
Shell Spirax oils A range of automotive gear, axle and transmission oils to meet the needs of
on- and off-highway vehicles
Contact your Shell representative for details
shell.com/lubricants
For more information, please contact
“Shell Lubricants” refers to the various Shell companies engaged in the lubricants business.
1
Saving reported by one customer. Actual savings may vary, depending on the application, the current oil used, the maintenance
procedures and the condition of the equipment.
2
Source: Kline Company, “Competitive Intelligence for the Global Lubricants Industry, 2008–2018.
10701439
DESIGNED TO COPE WITH
HEAVY DEMANDS.
JUST LIKE OUR INDUSTRIAL
GEAR OILS – SHELL OMALA.
DESIGNED TO MEET CHALLENGES
21. The Shell Omala range of industrial gear oils has been developed
to enable equipment operators to select the oil that will deliver
optimum value to their operations through enhanced wear
protection, long oil life and high system efficiency.
WEAR PROTECTION
Protecting machine gears from wear and corrosion is important for
prolonging asset life and preventing breakdowns.
The Shell Omala range of industrial gear oils offers protection across a
wide range of applications: from the extreme-pressure rolling contacts in
spur gears to the sliding contacts in worm gears. It includes Shell’s latest
synthetic oils such as Shell Omala S4 GX, which offers exceptional
long-life performance under extreme loads and temperatures.
OIL LIFE
The longer an oil’s life, the less fluid maintenance your equipment
requires, so it can continue to operate without interruption. The Shell
Omala range enables you to match oil life to your operational needs.
Customers using Shell’s standard products, such as Shell Omala S2 G,
are extending oil-drain intervals by up to 200% for some applications.
Customers are trading up to synthetic oils, such as Shell Omala S4 GX,
for even longer oil life and other benefits.
SYSTEM EFFICIENCY
Shell Omala oils can help to maintain or improve system
efficiency by protecting against the impact of oil ageing and
contamination for efficient lubrication. Advanced synthetic oils such
as Shell Omala S4 WE can offer additional benefits by providing
improved energy efficiency compared with conventional oils.
2
PERFORMANCE YOU CAN COUNT ON
Shell’s industrial gear oils are developed in close
co-operation with customers and equipment makers. The
Shell Omala range is approved or listed by hundreds
of equipment makers, and its performance has been
demonstrated in real-life applications to help reduce the
possibility of your equipment letting you down.
REAL-WORLD VALUE DELIVERY
Users of Shell Omala oils across a wide range of industries are benefiting from
proven, robust and reliable lubrication that adds value to their operations. For
instance, by switching to Shell Omala S4 GX, some customers are
■ increasing equipment protection: one customer reports virtually
eliminating gearbox failures and saving over $50,000 a year
■ extending oil-drain intervals. Some equipment manufacturers approve
Shell Omala S4 GX for four-year drain intervals, and some customers
have extended their oil-drain intervals by up to five times.
■ enhancing operational efficiency. Wind-turbine operators have increased
turbine availability by reducing shutdowns due to foaming, high
temperatures and filter blocking.
Factory/machine
applications
Enclosed gears
High temperature
PRODUCT NAME SUFFIX KEY APPLICATION ICON KEY
E = Energy saving, high efficiency
G = Gears – spur and helical
W = Worm drive
X = Extra/extreme performance
Extreme load
Long life
Worm gear
EVERY PART OF YOUR MACHINE OR PROCESS HAS
BEEN METICULOUSLY ENGINEERED, SO YOU WANT TO
BE SURE THAT YOU CHOOSE A LUBRICANT THAT HAS
BEEN DESIGNED TO ENSURE THAT YOUR EQUIPMENT
IS WELL PROTECTED AND WORKS EFFICIENTLY.
A RANGE OF INDUSTRIAL GEAR OILS
DESIGNED TO MEET YOUR NEEDS
To meet the challenges of a wide range of gear types and applications,
Shell has designed a portfolio of oils that enables you to choose a product
to best match your technical and operational needs.
Better protection,
longer oil life
and better system
efficiency
Better protection, longer oil life
and better system efficiency
Enclosed industrial spur and bevel gear
applications from standard to demanding
high-load and extended-duty applications
Industrial worm-drive applications from
standard to demanding high-load and
extended-duty applications
SYNTHETIC
Extra protection
Extra life
Special applications
SYNTHETIC
Extra protection and life
Energy saving
Worm drive
Reliable protection
Worm drive
Extra protection
Industrial applications
Shell Omala S4 GX Shell Omala S4 WE
Shell Omala S1 W
Shell Omala S2 G
THE SHELL OMALA
“G” RANGE
THE SHELL OMALA
“W” RANGE
INCREASINGLYEFFICIENTPROTECTION
ADVANCEDMAINLINEENTRY
TIERTIER
2
1
TIER
4
60200 8040 100
Shell Omala S4 GX – For the longest oil life in
the Shell range
Maximum allowed limit
Against
ANSI/AGMA
9005-E02
requirements
Shell Omala S4 GX
Shell Omala S2 G
Industry-standard limit
Thickening time (% of limit)
(ASTM D2893)
Less thickening for longer life
Up to 47% less thickening
23. COMPREHENSIVE PRODUCT AND SERVICE PROVISION
Shell Lubricants is named the number one lubricants supplier [Kline Company, 2009]
and has a 60-year history of innovation. We are constantly investing to develop better
lubrication solutions, as demonstrated by
n Shell Turbo GT – a fully synthetic, top-tier industrial gas turbine oil
n Shell Diala S3 ZX-I – a premium inhibited electrical insulating oil.
In addition, Shell provides the excellent Shell LubeAnalyst oil condition monitoring
service, which is designed to help you improve your business performance.
Whatever your needs or application, Shell can provide a full range of oils and
greases, including synthetic, high-performance products and additional services.
Fuel type Product Benefits ISO
viscosity
grades
Technology Specifications and approvals
(Full details of approvals for all products can be obtained from your Shell
representative. Approvals and claims will vary by viscosity grade.)
Natural gas or
mild sour gas
Shell
Mysella XL
n Extended oil life
n Extra protection
against deposits
and corrosion
40, 30,
15W-40
Mineral oil Meets requirements of Caterpillar
Approved by Cummins (as “premium grade – long change interval”);
MWM; GE Jenbacher 2, 3 and 6 series; MAN high-speed engines; MDE
Dezentrale Energiesysteme; Perkins Engines; Rolls-Royce Bergen K-G1, K-G2,
K-G3, K-G4 and B; Wärtsilä; and Dresser Waukesha (special approval for
cogeneration)
Natural gas or
mild sour gas
Shell
Mysella LA
n Reliable protection
n Low ash content
for four-stroke
engines
40, 30 Mineral oil Meets requirements of Caterpillar and Dresser Waukesha
Approved by Cummins QSV81/91G 14 and 16 bar BMEP; MWM;
Dresser-Rand; GE-Jenbacher 2, 3, 4 and 6 series; MAN medium-speed
engines; MDE Dezentrale Energiesysteme; MTU; Perkins Engines; Rolls-Royce
Bergen K-G1, K-G2 and K-G3; Ruston; and Wärtsilä
Natural or
sour gas
Shell
Mysella MA
n Extra protection
n Medium ash
content for four-
stroke engines
40 Mineral oil Natural gas approvals: GE-Jenbacher 2 and 3 series; MDE Dezentrale
Energiesysteme; MAN high-speed engines; and Dresser Waukesha
(special approval for cogeneration)
Sour gas approvals: GE-Jenbacher 2 and 3 series; MAN high-speed
engines; Rolls-Royce Bergen; and Ruston
Heavy fuel,
high sulphur
Shell
Argina XL
n Extra protection
n BN 50
40 Mineral oil Approved by MAN medium-speed engines; and Wärtsilä
Heavy fuel,
medium sulphur
Shell
Argina X
n Extra oil life
n BN 40
40, 30 Mineral oil Meets requirements of Daihatsu; Mitsubishi Heavy Industries; and Niigata
Approved by Caterpillar-MaK; MAN medium-speed engines; SEMT-Pielstick;
and Wärtsilä
Heavy fuel, low
sulphur or high oil
consumption
Shell
Argina T
n Reliable protection
n BN 30
40, 30 Mineral oil Meets requirements of Daihatsu; Mitsubishi Heavy Industries; and Niigata
Approved by Caterpillar-MaK; MAN medium-speed engines; SEMT-Pielstick;
and Wärtsilä
Gasoil or liquid
biofuel
Shell
Gadinia AL
n Extra protection
n Extra long oil life
40 Mineral oil Approved by Caterpillar-MaK; and MAN medium-speed engines
Gasoil or liquid
biofuel
Shell
Gadinia
n Reliable protection
n Reliable oil life
40, 30 Mineral oil Meets requirements of Daihatsu; and Mitsubishi Heavy Industries
Approved by Caterpillar-MaK; MAN medium-speed engines; SEMT-Pielstick;
and Wärtsilä
Distillate diesel or
fatty-acid methyl
ester
Shell
Rimula grades
Complete range
of products from
mineral to synthetic
oil grades
Mineral oil
shell.com/lubricants
For more information, please contact
“Shell Lubricants” refers to the various Shell companies engaged in the lubricants business.
DESIGNED TO KEEP GOING.
JUST LIKE OUR STATIONARY
ENGINE OILS.
DESIGNED TO MEET CHALLENGES
24. Shell offers a complete range of lubricating oils for stationary power-
generation engines burning gas, heavy fuel, gas oil or liquid biofuel. These
products have been designed to help make it easy for equipment operators
to select the oil that will best deliver value to their operations through
n enhanced equipment protection
n long oil life
n high system efficiency
Every part of your machine or process has
been meticulously engineered, so you want
to be sure that you choose a lubricant that
has been designed to help keep your equipment
well protected and working efficiently.
SHELL SERVICES FOR POWER
COMPANIES
Shell’s offer extends beyond the oil.
With services such as support with
commissioning, flushing, filling and
filtration as well as ongoing oil condition
monitoring and top-up advice, Shell can
contribute to helping you to run your
operation efficiently and cost-effectively.
EQUIPMENT protection
All Shell’s power-generation engine oils are designed to minimise deposit build-up and
to keep your engine clean. For instance, Shell Argina has been specifically formulated
to keep piston undercrowns clean, thereby maintaining cooling performance and
preventing hot corrosion. For gas engines, Shell Mysella XL has been designed to
provide superior deposit control, even in engines with very high piston temperatures.
This helps maintain excellent ring belt cleanliness and cylinder liner protection.
oil life
Optimising oil life is central to Shell’s development of power-generation engine oils.
Shell Argina is available with a range of base numbers; correct product selection
and oil condition monitoring can help to optimise an operator’s cost of ownership.
Shell Mysella XL has set a new standard for oil life in modern high-efficiency gas
engines and has been categorised as a premium grade or long-drain-interval oil by
several engine manufacturers.
system efficiency
Engine efficiency is enhanced through the retention of factors such as component
cleanliness, consistent oil viscosity and efficient cooling – all Shell’s products are
designed with these in mind. Shell Gadinia AL has been shown to successfully help
reduce the formation of the liner lacquer that can result in high oil consumption and,
ultimately, piston seizure.
THE SHELL ARGINA
RANGE
Heavy fuel oil: ISO 8217 DMC and
RMA to RMK
premium
TIER
3
INCREASINGLYEFFICIENTPROTECTION
Extra protection
BN 50
Shell Argina XL
mainline
TIER
2
Real-world value delivery
The Shell range of stationary engine oils has brought
significant savings to operators. For instance, one power plant
reports saving $39,000¹ a year when it switched to Shell
Argina XL after suffering heavy soot and deposit build-ups in
its diesel engines.
Another power plant adopted Shell Mysella XL in an effort
to reduce high oil consumption, and reportedly saved
$23,400¹ a year through
n reduced downtime
n increased oil life
n longer oil-drain intervals.
¹ Savings reported by individual customers. Actual savings may vary, depending on the
application, the current oil used, the maintenance procedures and the condition of the
equipment.
A RANGE OF STATIONARY ENGINE OILS Designed to meet your needs
To meet the challenges of a wide range of applications, Shell has designed a portfolio of oils that helps
you to choose a product to best match your needs.
Shell Mysella XL – For significantly longer life
The longer the oil life, the less fluid maintenance is required to help
your equipment to operate for longer without interruption. Shell
Mysella XL has set a new standard for oil life in modern, high-
efficiency gas engines and has been categorised as a premium,
long-drain-interval oil by several engine manufacturers. By resisting
breakdown through oxidation and nitration, it has been shown to offer
significantly longer oil life in high-speed gas engines compared with
other gas-engine oils in the Shell range.
0 300200100
Shell Mysella XL
THE SHELL GADINIA
RANGE
THE SHELL MYSELLA RANGE
Industrial or marine gas oil: ISO 8217
DMX, DMA and DMB, and liquid biofuel
Natural gas or mild sour gas Natural or sour gas
Extra protection
Extra long oil life
Extended oil life
Extra protection against deposits
and corrosion
Shell Gadinia AL Shell Mysella XL
Reliable protection
Reliable oil life
Reliable protection
Low ash content for four-stroke
engines
Extra protection
Medium ash content for four-stroke
engines
Shell Gadinia Shell Mysella LA Shell Mysella MA
Significantly longer oil life
Higher is better
Oil life (% of life of standard grade) Comparison based on
a trial in a Caterpillar
3400 series engine
Standard-grade
gas-engine oil
Reliable protection
BN 30
Shell Argina T
Extra oil life
BN 40
Shell Argina X
APPLICATION ICON KEY
Power engine
Power station
Natural gas
Pipeline
25. NEXT gENEraTioN procEss oils
High-quality technical white oils based on
gas to liquids (GTL) technology
shell
risella X
26.
27. SHELL RISELLA X IS A RANGE OF TOP-TIER PROCESS
OILS BASED ON GTL TECHNOLOGY. IT OFFERS SEVERAL
ADVANTAGES OVER CONVENTIONAL PROCESS OILS,
INCLUDING EXTRA PURITY AND EXCELLENT PERFORMANCE
IN SELECTED APPLICATIONS.
28. It enables high-quality process oils that have a
more uniform chemical structure than those based
on crude oil (Figure 1) to be produced from
natural gas (Figure 2).
Moreover, the Shell Risella X range offers several
advantages over conventional process oils,
including
extra purity
excellent performance in selected
applications.
Shell Risella X oils are manufactured at Shell’s
new Pearl GTL plant in Qatar, which is the
culmination of some 35 years of research
and development. It is also the world’s largest
source of GTL products: It has a capacity of
260,000 barrels of oil equivalent a day and
produces diesel and aviation fuel, valuable
chemical feedstocks and premium base oils for
lubricants and process oils. Shell holds more
than 3,500 patents covering all stages of the
Pearl GTL process.
Figure 2: The GTL process converts clean-burning natural gas into clean fuels and high-quality base oils through the Fischer–Tropsch process.
FROM NATURAL GAS TO LIQUID ENERGY
How Shell creates products from natural gas that would otherwise be produced from oil.
1
2
3
4 5 6
1
2
3
4 5 6
Figure 1: The density and viscosity of GTL base oils are different to
those based on naphthenic and paraffinic crude oils. This can help
to unlock performance advantages.
TECHNOLOGY
WORKING FOR YOU
SHELL GTL TECHNOLOGY OPENS EXCITING NEW OPPORTUNITIES
FOR THE NEXT GENERATION OF PROCESS OILS.
THE BASIC TECHNOLOGY BEHIND THE GTL PROCESS, KNOWN AS
FISCHER–TROPSCH SYNTHESIS, WAS DEVELOPED BY GERMAN SCIENTISTS IN
THE 1920S AND HAS BEEN REFINED BY SHELL’S PROPRIETARY TECHNOLOGY.
WITH OVER 35 YEARS OF RESEARCH IN THIS FIELD, SHELL HAS BEEN AT
THE FOREFRONT OF GTL TECHNOLOGY AND PRODUCTION.
920
900
880
860
840
820
800
0 20 40 60 80 100 120 140
920
900
880
860
840
820
800
0 20 40 60 80 100 120 140
Naphthenic process oils
Paraffinic process oils
GTL process oils
Kinematic viscosity at 40ºC (mm2
/s)
Densityat15ºC(kg/m3
)
1 OFFSHORE:
Pipes carry gas to the
processing facility.
2 SEPARATION:
Water and other by-
products are separated
from the gas
3 GASIFICATION:
The remaining pure natural gas
flows to the gasification unit, which
mixes it with oxygen and converts
it into a combination of hydrogen
and carbon monoxide known as
synthesis gas or syngas.
4 REACTOR AND CATALYST:
The syngas enters a reactor
where a catalyst that speeds
up the chemical reaction
converts it into long-chain waxy
hydrocarbons and water.
5/6 CRACKER/DISTILLER:
The cracker uses hydrogen to cut the
long-chain hydrocarbon molecules
into smaller molecules of different
sizes, which are then distilled into
various liquid products, each with
different boiling points.
RESULTANT LIQUIDS:
Naphtha
Kerosine
Normal paraffins
Gas oil
Base oils
29. UNDERSTANDING YOUR NEEDS
Shell is one of the leading process oil manufacturers
and has more than 25 years’ experience in the process
oils business. We recognise the crucial role that process
oils play in your products and operations. We also
understand that the quality of these vital oils is paramount,
and that using a process oil that has a highly consistent
quality can have a major bearing on the success of your
business.
The process oils market has seen a clear trend
towards the use of high-purity products in recent years.
Manufacturers in a range of sectors are increasingly
looking for process oils that have low concentrations of
aromatics
polycyclic aromatic structures
sulphur
nitrogen
volatile components.
Lowering hydrocarbon emissions caused by process oils
in customers’ end products is also increasingly important,
along with the tendency to use process oils with a
brighter colour and increased colour stability.
Shell Risella X oils have been designed in response to
these challenges and could be game changers for
your products and operations.
Shell Risella X oils offer excellent performance in selected
applications because, in contrast to other process oils that are
derived from crude oil, they are made from pure synthesis gas;
therefore, they are mineral-oil free. This leads to final products with a
distinct molecular structure, which can provide the valuable features
and benefits shown below.
Extra purity
Shell Risella X oils contain a high proportion of paraffinic
hydrocarbons and are very pure, which provides qualities that are
key in many applications. For instance, they
are colourless
are almost odourless
contain virtually no sulphur, nitrogen or aromatics
have an extremely narrow hydrocarbon distribution range.
Excellent performance in selected applications
Shell Risella X oils are synthetic process oils offering an outstanding
combination of characteristics that can facilitate enhanced
performance in the applications in which they are used. These
properties include
low volatility
low pour point
high flash point
high viscosity index
outstanding UV and thermal colour stability.
Few other process oils can offer the same combination of properties.
SHELL RISELLA X OILS ARE HIGH-QUALITY TECHNICAL WHITE OILS THAT OFFER
VALUABLE PERFORMANCE ADVANTAGES.
GAME CHANGERS FOR YOUR
PRODUCTS AND OPERATIONS
30. Our international organisation has
established a dedicated supply chain that
begins with two independent production
trains in Qatar, and includes three
regional storage hubs in Houston, USA;
Hamburg, Germany; and Hong Kong
(Figure 3), as well as dedicated supply
points around the world. These maintain
significant buffer stocks to meet customers’
requirements.
PORTFOLIO RANGE
The Shell Risella X portfolio includes
Shell Risella X 415*
Shell Risella X 420*
Shell Risella X 430.
Your Shell representative can help you to
identify the most appropriate grade for your
application.
GLOBAL CONSISTENCY OF
QUALITY
Applying a process oil that maintains its chemical
composition with minimal variations can help to
enhance the quality of your products. Shell Risella X
oils have a consistent chemical structure, as they are
derived from natural gas rather than crude oil.
Figure 3: Shell’s GTL hubs are located strategically around the globe.
GLOBAL REACH,
GLOBAL CONSISTENCY
*According to the Regulation (EC) No 1272/2008 on Classification, Labeling and Packaging of substances and mixtures/Globally Harmonised System (CLP/GHS), owing to their low viscosity
(20.5 mm/s at 40°C), Shell Risella X 415 and Shell Risella X 420 have a category 1 aspiration hazard classification.
SHELL RISELLA X OILS HAVE A CONSISTENT CHEMICAL STRUCTURE, WHICH CAN
HELP TO ENHANCE THE QUALITY OF YOUR PRODUCTS.
The Americas
Located in Houston
Europe
Located in Hamburg
Asia-Pacific
Located in Hong Kong
Qatar
31. applicaTioNs
Customers in a variety of industries have unlocked value by
using Shell Risella X oils. These include manufacturers of
Moreover, because of the advantages and opportunities that
Shell Risella X oils offer, new applications are being identified.
oUr eXperienced process oiLs eXperTs cAn work wiTH yoU To AnALyse yoUr
needs And propose soLUTions To HeLp soLVe yoUr probLeMs. THe resULT?
TecHnoLoGy THAT DEliVErs ValUE To YoUr opEraTioNs.
crop protection spray oils
defoamers
explosives
fertilisers
hot-melt adhesives
optical cable fill gels
petroleum jelly
textile and leather auxiliaries
thermoplastic elastomers.
32. www.shell.com/processoils
coMprEhENsiVE proDUcT aND sErVicE proVisioN
Shell is constantly investing to develop better process oils to support your business.
Whatever your needs and applications, Shell can provide a full range of process oils, including
naphthenic oils: Shell Gravex and Shell Edelex
paraffinic oils: Shell Catenex and Shell Flavex
white oils: Shell Ondina and Shell Risella.
In addition, Shell offers expert consultation and technical advice to support your business needs.
WorKiNg WiTh shEll
if you are interested in unlocking valuable
performance advantages, talk to us about
the benefits that shell risella X could have
for your business.
34. DESIGNED TO KEEP GOING.
JUST LIKE OUR AXLE,
GEAR AND TRANSMISSION
OILS – SHELL SPIRAX.
DESIGNED TO MEET CHALLENGES
TITLE: SH_16982_SPIRAX_FAMBRO_EN_GB LANGUAGE: ENGLISH FI NO.: 16982 PROOF: 01 DATE: 04/01/11 PLATES: CMYK PAGE: 4 TITLE: SH_16982_SPIRAX_FAMBRO_EN_GB LANGUAGE: ENGLISH FI NO.: 16982 PROOF: 01 DATE: 04/01/11 PLATES: CMYK PAGE: 1
Product Benefits Specifications and approvals
(Full details of approvals for all products can be obtained from your Shell representative.)
Gearboxes and manual transmissions
Shell Spirax S6 GXME n Exceptional performance
n Energy efficient
n Maintenance saving
Exceeds requirements of API GL-4 and MT-1; meets requirements of ZF TE-ML-02D
Approved by MAN 341 Type E4; and Volvo 97307
Shell Spirax S2 G n Proven performance Meets requirements of API GL-4
Axles
Shel Spirax S6 AXME n Exceptional performance
n Energy efficient
n Maintenance saving
Meets requirements of API GL-5 and MT-1; MIL-PRF-2105E; and SAE J2360
Approved by AGMA Standard 250.03; ArvinMeritor O76-N, O76-E, O76-M, O76-Q and O76-R; DAF;
Dana SAES-256 Rev. C; GE D50E9C; International TMS 6816; Mack GL-J and GO-J Plus; MAN 342 Type S1;
Scania STO 1.0; US Steel 224; Volvo 97312; ZF TE-ML 05B, 07A, 12B, 16F, 17B, 19C and 21B
Shell Spirax S3 AX n Proven performance
n Key OEM specifications
Exceeds requirements of API GL-5 and MT-1; meets requirements of MIL-L-2105D; MAN 342 Type M2; and ZF-TE-ML
Shell Spirax S2 A n Proven performance Meets requirements of API GL-5
Automatic transmissions
Shell Spirax S4 ATF HDX n Proven performance
n Versatile application
Meets requirements of Ford Mercon®
; General Motors Dexron®
IIIG; Allison C4; Mercedes-Benz 236.9; 339 Type Z2 and
339 Type V2; Voith 55.6336 (ex, G1363); and ZF TE-ML 04D, 09, 14B, 16L and 17C
Shell Spirax S2 ATF D2 n Proven performance Meets requirements of General Motors Dexron®
II and Allison C4
FULL PRODUCT AND SERVICE PORTFOLIO
Shell Lubricants is named the number one lubricants supplier [Kline Company,
2009] and has a 60-year history of innovation. It constantly invests to develop better
lubrication solutions, including advanced synthetic technologies such as
n Shell Rimula R5 LME synthetic heavy-duty engine oil
n Shell Spirax S6 AXME synthetic axle oil.
In addition, Shell provides the excellent Shell LubeAnalyst oil condition monitoring
service, which is designed to help improve your business performance.
Whatever your needs or application, Shell can provide a full range of oils and
greases, including synthetic, high-performance products and additional services.
For more information, please contact
shell.com/lubricants
“Shell Lubricants” refers to the various Shell companies engaged in the lubricants business.
SH_16982_Spirax_FamBro_en_gb.indd 4-1SH_16982_Spirax_FamBro_en_gb.indd 4-1 04/01/2011 17:4404/01/2011 17:44
35. TITLE: SH_16982_SPIRAX_FAMBRO_EN_GB LANGUAGE: ENGLISH FI NO.: 16982 PROOF: 01 DATE: 04/01/11 PLATES: CMYK PAGE: 2 TITLE: SH_16982_SPIRAX_FAMBRO_EN_GB LANGUAGE: ENGLISH FI NO.: 16982 PROOF: 01 DATE: 04/01/11 PLATES: CMYK PAGE: 3
SYNTHETIC
Exceptional performance
Energy efficient
Maintenance saving
Shell Spirax S6 GXME
4
2
4
SYNTHETIC
Exceptional performance
Energy efficient
Maintenance saving
Shell Spirax S6 AXME
Proven performance
Designed for OEMs/MAN/Daimler
Proven performanceProven performance
Shell Spirax S3 AX
Shell Spirax S2 A
Proven performance
Dexron®
IID
Shell Spirax S2 ATF D2Shell Spirax S2 G
6
5
4
3
Proven performance
Versatile application
Shell Spirax S4 ATF HDX
0 20 40 80 10060 0 20 40 80 10060
Shell Spirax S6 GXME and Shell Spirax S6 AXME – For the longest oil life in the Shell range
Shell Spirax S6 AXME
(50 hours)
Shell Spirax S6 AXME
(50 hours)
Shell Spirax S6 AXME
(100 hours)
Shell Spirax S6 AXME
(200 hours)
Industry limit
(50 hours)
Shell Spirax S6 GXME
(normal test time)
Shell Spirax S6 GXME
(double the test time)
Industry limit
Oxidation stability (% of limit)
(CRC L-60-1 spur gears)
Lower is better Lower is better
Thickening (% of limit)
(DKA oxidation test, CEC L-48-A-00)
API MT-1
requirement
Double the
normal test time
Four times the normal test period
EVERY PART OF YOUR VEHICLE HAS BEEN METICULOUSLY
ENGINEERED, SO YOU WANT TO BE SURE THAT YOU CHOOSE
A LUBRICANT THAT HAS BEEN DESIGNED TO ENSURE YOUR
EQUIPMENT IS WELL PROTECTED AND WORKS EFFICIENTLY.
The Shell Spirax range of axle, gear and automatic transmission fluids has been developed
to enable drivers, fleet owners and owner operators to select the oil that will deliver optimum
value to their operations through enhanced wear protection, long oil life and efficiency.
PROVEN WEAR PROTECTION
Protecting axles and gears from wear can help to
reduce maintenance costs, extend vehicle life and
maximise your return on investment.
The Shell Spirax range of axle and gear oils offers
proven protection, including the latest synthetic oils that
deliver exceptional wear, pitting, bearing-failure and
corrosion protection for heavy-duty axles, transmissions
and gears operating under highly stressed conditions.
This can help to reduce your costs.
LONGER OIL AND COMPONENT LIFE
The longer an oil goes on protecting its
components, the less maintenance your vehicle
requires, so it can continue to operate with less
interruption, which can reduce your maintenance
costs. The Shell Spirax range contains oils that are
designed to offer you value through exceptional
oil life and protection that enable oil-drain
intervals and component life to be extended.
For example, in industry-standard oxidation
tests, Shell Spirax S6 AXME axle oil remains in
specification after four times the normal duration of
the test, which means that it can go on protecting
your vehicle components for longer.
EFFICIENCY
Shell Spirax oils are designed to help keep your
transmission components protected so that they
can go on working efficiently. For instance,
Shell Spirax S6 AXME and Shell Spirax S6 GXME
have special frictional properties and high fluidity that
reduce power loss, lower the operating temperature
and offer higher mechanical efficiency. These
properties can help to deliver fuel efficiency and
savings.
PERFORMANCE YOU CAN COUNT ON
The benefits of Shell Spirax S6 GXME and Shell Spirax S6 AXME
have been demonstrated through extensive laboratory tests and
over 20 million kilometres of field trials. Shell’s axle and gear oils
are developed in close co-operation with customers and equipment
manufacturers. The Shell Spirax range is approved by many vehicle
and automotive component manufacturers.
PRODUCT-NAME SUFFIX KEY APPLICATION ICON KEY
Heavy truck
Heavy truck cabover
Passenger car
Excavator
Bus/coach
Truck
Tractor
Motorbike
SUV
Pickup
A = Axle
ATF = Automatic transmission fluid
D = Daimler/Dexron®
E = Energy efficiency
G = Gear
HD = Heavy duty
LS = Limited slip
M = (Low) maintenance
M = Mercon®
/MAN
U = Allison
V = Voith
X = Multi-vehicle/multi-OEM
Z = ZF
GEARBOXES AND
MANUAL TRANSMISSIONS
AXLES
PREMIUMMAINLINE
TIER
ADVANCED
TIERTIER
THE BENEFITS OF USING DEDICATED AXLE AND GEAR OILS
Many gearboxes and axles use different materials and operate under different
conditions. A single oil used for both applications may lead to a compromise in
either or both the axle and gearbox wear protection and efficiency. Shell Spirax
oils have been specifically designed to meet the challenges and requirements of
many industry-leading automatic transmission, axle and gear manufacturers.
The oils are formulated by Shell’s scientists to help deliver the specific oxidation,
shear stability and performance characteristics needed to best provide protection,
power and efficiency for each application.
Contact your Shell representative to find out about the full range of Shell Spirax axle, gear and automatic transmission fluids, including products specifically designed for the construction and agriculture industries
Greater fuel efficiency and
lower maintenance
Greater fuel efficiency and
lower maintenance
AUTOMATIC
TRANSMISSIONS
INCREASINGLYEFFICIENTPROTECTION
SH_16982_Spirax_FamBro_en_gb.indd 2-3SH_16982_Spirax_FamBro_en_gb.indd 2-3 04/01/2011 17:4404/01/2011 17:44
37. DESIGNED TO
PERFORM UNDER THE
TOUGHEST CONDITIONS.
JUST LIKE OUR HYDRAULIC
OILS – SHELL TELLUS.
DESIGNED TO MEET CHALLENGES
FULL PRODUCT AND SERVICE PORTFOLIO
Shell Lubricants is named a global leader in lubricants (Kline Company 2009)
and has a 60-year history of innovation. It is constantly investing to develop better
lubrication solutions, including advanced synthetic technologies such as
■ Shell Omala S4 GX synthetic gear oil – for long life in demanding environments
■ Shell Corena S4 R air compressor oil – for up to 12,000 hours of protection.
In addition, Shell provides the excellent Shell LubeAnalyst oil condition monitoring
service, which is designed to help improve your business performance.
Whatever your needs or application, Shell can provide a full range of oils and
greases, including synthetic, high-performance products and additional services.
Product Benefits Technology ISO viscosity
grades
Specifications and approvals
(Full details of approvals for all products can be obtained from your Shell
representative; approvals and claims will vary by viscosity grade.)
Shell
Tellus S4 ME
■ Extra long life
■ Energy saving
Synthetic, ashless HM/22, 32, 46, 68 Approved by Denison Hydraulics, Cincinnati Machine, Eaton (Vickers),
Bosch Rexroth and many other equipment manufacturers
Industry standards: ASTM D6158, ISO 11158, DIN 51524-2
Shell
Tellus S3 M
■ Long life and improved
protection
■ Industrial applications
Mineral, ashless HM/22, 32, 46, 68,
100
Approved by Denison Hydraulics, Eaton (Vickers), Cincinnati Machine and
many other equipment manufacturers
Industry standards: ISO 11158, DIN 51524-3, ASTM D6158
Shell
Tellus S2 V
■ Extra protection
■ Versatile application
Mineral, zinc-based HV/15, 22, 32, 46,
68, 100
Approved by Denison Hydraulics, Cincinnati Machine, Eaton (Vickers) and
many other equipment manufacturers
Industry standards: ISO 11158, ASTM D6158-05, DIN 51524-3
Shell
Tellus S2 M
■ Extra protection
■ Industrial applications
Mineral, zinc-based HM/22, 32, 46, 68,
100
Approved by Denison Hydraulics, Cincinnati Machine, Eaton (Vickers),
Bosch Rexroth and many other equipment manufacturers
Industry standards: ISO 11158, ASTM D6158-05, DIN 51524-2
Shell
Hydraulic S1 M
■ Reliable protection
■ Industrial applications
Mineral, zinc-based HM/32, 46, 68 ISO 11158
Speciality grades
Shell
Tellus S4 VX
■ Ultra-low temperature
■ Versatile application
Special base oils,
ashless
HV/32 Approved by Komatsu Mining, Komatsu and DIETZ automation (servo valve
and proportional valve test equipment)
Shell
Tellus S2 VA
■ Extra protection
■ Water tolerant
Mineral, zinc-based,
detergent
L-HV/46 Industry standards: DIN 51502, ISO 6743/4, ISO 11158,
ASTM 6158-05
Shell Irus A full range of fire-resistant and less flammable fluids for special applications Contact your Shell representative for details
Shell Naturelle A full range of environmentally considerate hydraulic oils Contact your Shell representative for details
shell.com/lubricants
For more information, please contact
38. The Shell Tellus range of hydraulic fluids has been developed
to enable equipment operators to select the oil that can help
deliver optimum value to their operations through enhanced wear
protection, long oil life and high system efficiency.
EVERY PART OF YOUR MACHINE OR PROCESS HAS
BEEN METICULOUSLY ENGINEERED, SO YOU WANT TO
BE SURE THAT YOU CHOOSE A LUBRICANT THAT HAS
BEEN DESIGNED TO ENSURE THAT YOUR EQUIPMENT
IS WELL PROTECTED AND WORKS EFFICIENTLY.
IMPROVED CLEANLINESS
All Shell Tellus products now meet the
demanding cleanliness requirements
of the DIN industry standard to help
provide extra protection, improved filter
performance and less maintenance.
REAL-WORLD VALUE DELIVERY
While many other companies design their fluids for the individual
components of a hydraulic system such as the pump, Shell Lubricants looks
at the system more broadly. For instance, Shell Tellus S4 ME has been
designed to benefit the complete system. The result is a fluid that
■ is statistically proven to help improve the energy efficiency of the system in
which it is used. In a carefully controlled test cycle, one injection moulding
equipment maker measured energy savings of up to 6.4%2
in the hydraulic
systems in which Shell Tellus S4 ME was used.
■ can help to increase oil life by up to four times compared with
conventional oils in the Shell range
■ can help to prolong equipment life through excellent hydraulic pump
wear protection.
Shell Tellus S4 ME – For the longest oil life in the Shell range
Industry-standard minimum life (100%)
Relative oil life, typical (%)
(Industry-standard test ASTM D935)
Shell
Tellus S4 ME
Shell
Tellus S3 M
Shell
Tellus S2 M
Shell
Hydraulic S1 M
4000 600200 800 1,000
WEAR PROTECTION
The hydraulic pump is the heart of your hydraulic system. Any
wear can reduce efficiency and system service life. The Shell
Tellus range of hydraulic fluids offers a range of options, including
the latest synthetic, ashless technology that are designed to help
extend pump life, even under the most severe conditions, through
to proven, cost-effective, zinc-based additive technology for
general use.
OIL LIFE
The longer the oil life, the less fluid maintenance is required to help
your equipment operate for longer without interruption. The Shell Tellus
range of hydraulic fluids enables you to match the oil life of the
fluid to your operational needs. It includes extra-long-life synthetic
technologies capable of up to four times standard life¹, through to
cost-effective, reliable products for less-demanding applications.
SYSTEM EFFICIENCY
To help your equipment perform to its design standards, the
hydraulic fluid needs to protect, lubricate and help transmit power
in the most effective way possible. Shell Tellus hydraulic fluids
are designed to help maintain or even improve the efficiency of
hydraulic systems. From Shell Tellus S4 ME, which can improve
the energy efficiency of many hydraulic systems, to Shell’s high-
quality mainstream products that provide reliable air release,
filterability and cleanliness, there is a choice that can help to
optimise your system’s efficiency and costs of operation.
Longer oil life, lower wear
and better energy efficiency
Industrial, manufacturing and machine use Extended temperature operation for
manufacturing and mobile machine use
Detergent-based fluids for use where water
contamination is possible
Lower wear and better
efficiency
Longer oil life and better
protection
Better wear protection
and longer oil life
SYNTHETIC
Extra long life
Energy saving
Long life and improved protection
Industrial applications
Ultra-low temperature
Versatile applications
Extra protection
Versatile applications
Water tolerant
Versatile applications
Extra protection
Industrial applications
Shell Tellus S4 ME
Shell Tellus S3 M
Shell Tellus S4 VX
Shell Tellus S2 V Shell Tellus S2 VAShell Tellus S2 M
Reliable protection
Industrial applications
Shell Hydraulic S1 M
4
THE SHELL TELLUS
“M” RANGE
THE SHELL TELLUS
“V” RANGE
THE SHELL TELLUS
SPECIALITY RANGE
Better wear
protection
and system
efficiency
A RANGE OF HYDRAULIC FLUIDS DESIGNED TO MEET
YOUR NEEDS
To meet the challenges of a wide range of hydraulic equipment and applications, Shell has
designed a portfolio of fluids that enables you to choose a product to best match your needs.
INCREASINGLYEFFICIENTPROTECTION
ADVANCEDPREMIUMMAINLINEENTRY
TIERTIERTIER
3
2
1
TIER
“Shell Lubricants” refers to the various Shell companies engaged in the lubricants business.
¹ Compared with other oils in the Shell range
² The actual savings depend on the application, the current oil, the maintenance
procedures, the equipment condition, the operating conditions and the intensity of
hydraulic power usage.
PRODUCT-NAME SUFFIX KEY APPLICATION ICON KEY
4
Factory/machine applications
Long life
High load
Ultra-low temperature
Mobile equipment/exterior use
Wet conditions
A = Water tolerant
E = Energy saving, high efficiency
M = Manufacturing/machine:
factory applications
V = Versatile applications
X = Extra/extreme performance
Higher is better
40. Designed for high efficiency
Your choice of slideway oil can be decisive in managing tramp oils. Better separation between the coolant and the slideway oil enables
the slideway oils to be easily removed, thereby limiting the development of bacteria and fungi in the coolant. In the industry-standard test,
Shell Tonna S2 M achieved
n exceptional levels of separation
from all types of coolants: synthetic, semi-synthetic and emulsions.
SKC demulsibility test
(Average rating after 1 hour with 12 reference fluids)
0 1 2 3 4 5 6
PASS BORDERLINE FAIL
Shell Tonna S2 M
Average of eight competitor slideway oils
Lower is better
Every part of your machine or process
has been meticulously engineered, so
you want to use a lubricant that has been
designed to ensure that your equipment is
well protected and works efficiently.
The Shell Tonna range of slideway oils
has been developed to enable equipment
operators to select the oil that will deliver
optimum value to their operations through
n wear and corrosion protection
n long oil life
n system efficiency.
A PREMIUM MACHINE TOOL SLIDEWAY OIL
Shell Tonna S2 M is specially designed for the lubrication of machine tool
slides, tables and feed mechanisms. It features highly refined mineral oils
and special additives to enhance the crucial property of adhesion and
reduce stick–slip. It is also a fluid you can trust in applications where there
is high exposure to soluble cutting fluids, as it separates completely and
immediately for longer coolant life and better cutting performance.
Product information: Machine tool slideway oils
Designed to meet challenges
Shell Tonna S2 M
n Extra separation from coolants
n Standard applications
Performance at a glance
Protection Oil life System efficiency
Shell Tonna S3 M
n Extra machining
accuracy
n Standard applications
✓✓✓✓ ✓✓✓✓ ✓✓✓✓✓
Shell Tonna S2 M
n Extra separation
from coolants
n Standard applications
✓✓✓ ✓✓✓✓ ✓✓✓✓
Performance level is a relative indication only.
VERY LOW ODOUR, LIGHT COLOUR: Shell Tonna S2 M has been designed to improve the working environments where it is used.
41. Applications
Machine tool slideways, tables and feed mechanisms – for use
on a wide range of surface materials, including cast iron and
synthetic materials
Hydraulic and gearbox systems – for good anti-wear
performance. (Shell Tonna S3 M should also be considered.)
Shell Tonna S2 M 32 and Shell Tonna S2 M 68 are intended
for horizontal slide lubrication. Shell Tonna S2 M 220 is
intended for vertical slides owing to its higher viscosity grade.
Specifications and approvals
Shell Tonna S2 M meets the requirements of a wide range of industry bodies and
equipment manufacturers. ISO viscosity grades available: 32, 68, 220.
Claims and approvals Meets requirements
Cincinnati Machine P-50 (ISO 220)
Cincinnati Machine P-47 (ISO 68)
Cincinnati Machine P-53 (ISO 32)
ISO 19378
ISO 6743-13 GA and GB
DIN CGLP
Real-world value delivery
A wide variety of customers has unlocked
value by moving to a higher quality machine
tool slideway oil. For instance, some have
n extended coolant sump life by 20%, with
the associated product cost savings
n increased their speed of operations and right-
first-time machining: one customer reports
enhancing margins by $87,000 a year1
n enhanced efficiency through exceptional
machining accuracy.
FULL PRODUCT AND
SERVICE PORTFOLIO
Whatever your needs or application, we
can provide a full range of oils and greases,
including synthetic, high-performance products
and additional services.
1
Saving reported by one customer. Actual savings may vary,
depending on the application, the current oil used, the maintenance
procedures and the condition of the equipment.
Designed to protect
Protecting components from damage can help to increase your equipment’s service life and maximise your return on investment. Shell Tonna S2 M
has been formulated to help protect your slideways, gears, bearings and hydraulic system components from corrosion and wear. It
n meets or exceeds FZG scuffing test requirements (Institute for Machine Elements Gear Research Centre),
which shows its excellent wear protection.
Failure load stage
(Requirement by standard for ISO 68)
0 2 4 6 8 10 12
Shell Tonna S2 M
Hydraulic ISO 6743-4 HM 68
Hydraulic DIN 51502 HLP 68
Against FZG load-carrying capacity test (DIN 51534),
which assesses resistance to scuffing
Higher is better
Designed for long oil life
Shell Tonna S2 M has good slideway adhesion characteristics, which restrict its leakage into the cutting fluid sump and reduce consumption.
It also helps to maintain uniform working conditions for your machine.
For more information, please contact
shell.com/lubricants
44. Every part of your machine or process has been
meticulously engineered, so you want to be
sure that you choose a lubricant that has been
designed to ensure that your equipment is well
protected and works efficiently.
Shell has developed a range of turbine oils that enables
users such as power companies and process plant operators
to select the oil that will deliver optimum value to their
operations through enhanced protection, long oil life and
high system efficiency.
SHELL SERVICES FOR POWER COMPANIES
The Shell offer extends beyond oil products. It also includes services
such as support with commissioning, flushing, filling and filtration, and
ongoing oil condition monitoring, which can help you to run your
operation as efficiently and cost-effectively as possible.
SYSTEM PROTECTION
From high-temperature gas turbine systems to combined-cycle
systems with integral gearing, the Shell Turbo range of turbine
oils is designed to protect your equipment from the effects of
corrosion and to minimise the build-up of deposits and lacquer
in turbine bearings and control valves. It includes Shell Turbo
S4 GX, which is specifically formulated to provide additional
protection for gearboxes in turbine systems that require
enhanced anti-wear performance from the oil.
OIL LIFE
Because Shell understands the costs that downtime can incur
in a capital-intensive plant, its lubricants are designed for
exceptional oil life under continuous operating conditions.
The products are designed to ensure outstanding oxidative
stability and to resist the effects of water contamination. Shell’s
manufacturing processes are tightly controlled to ensure that
customers receive only the highest-quality lubricants.
SYSTEM EFFICIENCY
To help your turbines to perform to their full operating potential,
the Shell Turbo range of turbine oils is designed to have rapid
air release and excellent filterability characteristics.
REAL-WORLD VALUE DELIVERY EXTENDED OIL LIFE
Enhanced system efficiency
By switching from a competitor product to a Shell Turbo oil,
one customer reported that they
n increased the oil-drain interval
n reduced lubricant and maintenance costs
n enhanced production capability.
In total, the customer stated that this was worth around
$60,000¹ a year.
Enhanced system efficiency
After suffering a series of operational issues, one turbine
operator switched to a Shell Turbo oil. This
n reduced journal bearing failures
n extended the bearing life
n improved plant reliability.
In total, the customer reported that this cut operating costs
by 37%1
.
45. A RANGE OF TURBINE OILS TO MEET YOUR NEEDS
To meet the challenges of a wide range of equipment designs and applications, Shell has designed
a portfolio of oils that enables you to choose a product to match your technical and operational needs.
INDUSTRIAL STEAM, LIGHT-
AND HEAVY-DUTY GAS,
COMBINED-CYCLE TURBINE
SYSTEMS, AND TURBO
COMPRESSORS
INDUSTRIAL STEAM, LIGHT-
AND HEAVY-DUTY GAS AND
COMBINED-CYCLE TURBINES,
INCLUDING GEARED TURBINES
WITH LOAD REQUIREMENTS
INDUSTRIAL STEAM
AND LIGHT-DUTY
GAS TURBINES AND
TURBOCOMPRESSORS
Extended oil life*
Enhanced efficiency*
Shell Turbo S4 X
Extended oil life*
Enhanced wear
protection*
Shell Turbo S4 GX
Satisfies requirements of
MHPS steam and gas
turbines
Shell Turbo J
Reliable performance
Reliable protection
Shell Turbo T
Turbine
Power station
High temperature
APPLICATION ICON KEY
Turbo compressor
Enclosed gear
Long life
*Compared with market representative products
ADVANCED
TIER
4
INCREASINGLYEFFICIENTPROTECTION
MAINLINE
TIER
2
SHELL’S RANGE OF TURBINE OILS ENABLES USERS TO
SELECT THE OIL THAT WILL DELIVER OPTIMUM VALUE TO
THEIR OPERATIONS THROUGH ENHANCED PROTECTION,
LONG OIL LIFE AND HIGH SYSTEM EFFICIENCY.
46. PRODUCT CATEGORY BENEFITS TECHNOLOGY ISO
VISCOSITY
GRADES
SPECIFICATIONS AND APPROVALS
(Full details of approvals for all products can be obtained
from your Shell representative; approvals and claims will
vary by viscosity grade.)
Shell
Turbo S4 GX
Industrial steam,
light- and heavy-
duty gas and
combined-cycle
turbines, including
geared turbines with
load requirement.
n Extended oil life*
n Enhanced wear
protection*
Shell GTL (gas-to-
liquids) technology
32, 46 Approved by or meets Alstom, HTGD 90 117 V0001
Y; ASTM 4304-13 Type I, II and III; Dresser Rand
003-406-001 Type I and III; GB 11120-2011, L-TSE,
L-TGE and L-TGSE; General Electric GEK 32568j,
GEK 46506e, GEK 28143b, GEK 101941a,
GEK 107395a and GEK 120498; Siemens Power
Generation TLV 9013 04 and 05, Ruston report
65/0027, Turbo-machinery 1CW0047915; Solar ES
9-224W Class II; MAN DT SE TED 10000494596;
ISO 8068 L-TSE, L-TGE and L-TGSE; JiS K-2213 Type 2;
DIN 51515 Part 1 L-TD and Part 2 L-TG
Shell
Turbo S4 X
Industrial light- and
heavy-duty gas
turbines, and
turbocompressors
n Extended oil life*
n Enhanced
efficiency*
Shell GTL (gas-to-
liquids) technology
32 Approved by or meets Alstom, HTGD 90 117
V0001 Y; Dresser Rand 003-406-001 Type I and III;
General Electric GEK 32568j, GEK 46506e, GEK
28143b Type I and VII, GEK 107395a and GEK
120498; Siemens Power Generation TLV 9013 04
and 05, Ruston report 65/0027, Turbo-machinery
1CW0047915 (non-EP); Westinghouse 21 TO591
and 55125Z3 and Eng Spec_DP21T-00000443;
Solar ES 9-224W Class II; MAN DT SE TED
10000494596; ASTM 4304-13 Type I and III; GB
(China) 11120-2011, L-TGA, L-TSA and L-TGSB; DIN
51515 Part 1 L-TD and Part 2 L-TG
Shell
Turbo T
Industrial steam
and light-duty
gas turbines and
turbocompressors
n Reliable performance
n Reliable protection
Mineral oil 32, 46, 68, 100 Approved by or meets Siemens TLV 9013 04; Alstom
HTGD 90-117 V; MAN Turbo SPD 10000494596;
MAG Cincinnati P-38, P-55 and P-54 (appropriate
viscosity grade); GEK 27070, 28143A, 46506E,
32568f and 107395a; Siemens Westinghouse
55125Z3; GEC Alstom NBA 50001A; Solar ES
9-224W Class II; DIN 51515 Parts 1 (L-TD) and 2 (L-
TG); ISO 8068; JIS K-2213 Type 2; ASTM D4304-06a
Type I and III; and BS 489:1999
Shell
Turbo J
Industrial steam
and light-duty
gas turbines and
turbocompressors
n Reliable performance
n Reliable protection
Mineral oil 32 Meets the following MHI specifications: Turbine Oil Type
2 (additive); MS04-MACL001 (R-1); MS04-MA-CL002
(R-1).
FULL PRODUCT AND SERVICE PORTFOLIO
Shell Lubricants is the market leader in lubricants and has more than 70 years of
innovation. We are constantly investing to develop better lubrication solutions, as
demonstrated by
n Shell Diala S4 ZX-I – a premium, inhibited transformer oil
n Shell Turbo DR – a fire-resistant, synthetic turbine oil.
In addition, Shell provides the Shell LubeAnalyst service, an early-warning system
that helps to identify potential oil and equipment failures before they become critical
and to extend oil-drain intervals. It is a global platform available in 95 countries and
27 languages, and with more than 75 million data points.
Whatever your needs or application, Shell can provide a full range of oils and
greases, including synthetic, high-performance products and additional services.
Find out more by visiting
www.shell.com/lubricants
*Compared with market representative products
47. Compendium
Index
TDS/PDS – 200+ in number
Available on request
hussam.adeni@gmail.com
lube.specialist@gmail.com