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Merix Corporation Capabilities Cross Compare
                                                                                    San Jose                                                      Oregon                                                      Huiyang                                                       Huizhou
                                                                Volume Production         Controlled Volume Production        Volume Production       Controlled Volume Production        Volume Production         Controlled Volume Production        Volume Production         Controlled Volume Production
                                                                     Class A                         Class B                       Class A                       Class B                       Class A                         Class B                       Class A                         Class B


1.0 Material
 1.1   Global Material Offerings All Sites                 Number of Conductive layers   Number of Conductive layers     Number of Conductive layer   Number of Conductive layer     Number of Conductive layers   Number of Conductive layers     Number of Conductive layers   Number of Conductive layers
                                          Isola FR406:               2 - 30                         32 - 40                         2 - 30                      32 - 40                        2 – 14                         10 - 24                         2–8                            10-14
                                         Isola 370HR:                2 - 30                         32 – 40                         2 - 30                      32 – 40                        2 – 14                         10 - 24                         2-8                             NO
                                            ITEQ 180:                  NO                           2 – 40                           NO                         2 – 40                         2 – 14                         10 -24                           NO                             NO
                                                FR408:               2 - 30                         32 – 40                         2 - 30                      32 – 40                          NO                            2 -24                           NO                             NO
                                     N4000-13 & 13SI:                2 - 30                         32 - 40                         2 - 30                      32 - 40                          NO                            2 -24                           NO                             NO
                                    Rogers 4350/4450:        M/L & MIXED Dielectric        M/L & MIXED Dielectric           M/L & MIXED Dielectric      M/L & MIXED Dielectric             2-SIDED ONLY               M/L & MIXED Dielectric                   2-6                  M/L & MIXED Dielectric
 1.2   Additional Standard Based Material
                                        Standard FR4:                2 - 30                         32 – 40                         2 - 30                      32 – 40                        2 – 14                         10 - 24                         2–8                            10-14
                                                                                                                                                                                                 NO                             NO                             NO                             NO
                               High Tg FR4 (Nelco-29):               2 - 30                         32 – 40                         2 - 30                      32 – 40
                         High Tg Modified FR-4 (IS415)               2 - 30                         32 – 40                         2 - 30                      32 – 40                          NO                            2-24                            NO                             NO

 1.3   Low Loss E-Glass Materials
                                High Freq. FR4 (FR408):              2 - 30                         32 – 40                         2 - 30                      32 – 40                          NO                            2 - 24                          NO                             NO
                       High Freq. Modified FR4 (IS620):              2 - 30                         32 – 40                         2 - 30                      32 – 40                          NO                             NO                             NO                             NO
                       Polyclad GETEK & MEM Megtron:                   NO                             NO                             NO                           NO                             NO                             NO                             NO                             NO
                                  Nelco 4000-13& 13SI:               2 - 30                         32 – 40                         2 - 30                      32 – 40                          NO                            2 -24                           NO                             NO
 1.4   Lead-Free Qualified Materials
                                            ITEQ 180:                  NO                           2 – 40                           NO                         2 – 40                         2 – 14                         10 - 24                          NO                             NO
                        High Tg CAF Resistant (370HR):               2 - 30                         32 – 40                         2 - 30                      32 – 40                        2 – 14                         10 - 24                          NO                             2-8
                                                                                                                                                                                                 NO                             NO                             NO                             NO
                               High Tg FR4 (Nelco-29):               2 - 30                         32 – 40                         2 - 30                      32 – 40
                         High Tg Modified FR-4 (IS415)               2 - 30                         32 – 40                         2 - 30                      32 – 40                          NO                            2-24                            NO                             NO
                                            Polyimide:               2 - 30                         32 – 40                         2 - 30                      32 – 40                          NO                             NO                             NO                             NO
 1.5   Lead-Free Low Loss Materials
                              High Freq. FR4 (FR408):                2 - 30                         32 – 40                         2 - 30                      32 – 40                          NO                            2 -24                           NO                             NO
                      High Freq. Modified FR4 (IS620):               2 - 30                         32 – 40                         2 - 30                      32 – 40                          NO                             NO                             NO                             NO
                            Nelco 4000-13EP and EPSI:                2 - 30                         32 – 40                         2 - 30                      32 – 40                          NO                   2 -24 for -13EP Only                     NO                             NO

 1.6   High Temperature Materials
                                             Polyimide:              1 – 16                         18 – 28                         2 - 30                      32 – 40                          NO                             NO                             NO                             NO
 1.7   Commercial RF Materials
                                     Roger 3000 Series:               YES                             YES                            YES                          YES                            NO                             NO                             NO                             NO
                                                                                                                                                                                                                     Mixed Dielectric – Rogers                                   Mixed Dielectric & Mulitlayer -
                                    Roger 4000 Series:                YES                             YES                            YES                          YES                2-SIDED Rogers 4350 ONLY                  4350                 2-sided Rogers 4350 Only                 4350
                                  Taconic RF Materials:               YES                             YES                            NO                           YES                            NO                             NO                             NO                             NO
 1.8   Advanced RF Materials
                              Nelco 9000 Series (PTFE):               1-2                             NO                             NO                           NO                             NO                             NO                             NO                             NO
                                     Roger 6000 Series:               1–2                             NO                             NO                           NO                             NO                             NO                             NO                             NO
                                     Roger 5000 Series:               1–2                             NO                             NO                           NO                             NO                             NO                             NO                             NO

 1.9   Asia Material Offering
           Isola 400,402, and ED130UV (Tg=125-145C):                   NO                             NO                             NO                           NO                             NO                           2 – 14                          2–8                            10-14
                        Polyclad 370/ Turbo (Tg=175C):                 NO                             NO                             NO                           NO                           2 - 18                         10 – 24                         2–8                            10-14
                                  ITEQ IT140(Tg=140C)                  NO                             NO                             NO                           NO                           2 – 14                         2 – 14                          2–8                            10-14
                               Nanya NP-140 (Tg=140C)                  NO                             NO                             NO                           NO                           2 – 14                         2 – 14                          2–8                            10-14
                            SHENGYI S1141 (Tg=135C):                   NO                             NO                             NO                           NO                           2 – 14                         2 – 14                           NO                             YES
                            SHENGYI S1441 (Tg=140C):                   NO                             NO                             NO                           NO                           2 – 14                         2 – 14                           NO                             NO
                                ITEQ IT158 (Tg=150C):                  NO                             NO                             NO                           NO                           2 - 18                         10 – 24                         2–8                            10-14
                            SHENGYI S1170 (Tg=170C):                   NO                             NO                             NO                           NO                           2 - 18                         10 – 24                          NO                             Yes
                                 ITEQ IT170 (Tg=170C)                  NO                             NO                             NO                           NO                           2 - 18                         10 – 24                          NO                             NO
 1.10 Buried Capacitance
                                      Isola FR406– 2mil               YES                             YES                            YES                          YES                            NO                             YES                            NO                             NO
                                       Isola FR408- 2mil              YES                             YES                            YES                          YES                            NO                             YES                            NO                             NO
                                      Isola 370HR-2 mil               YES                             YES                            YES                          YES                            NO                             YES                            NO                             NO
                              Nelco-13 and -13Si – 2mil               YES                             YES                            YES                          YES                            NO                             YES                            NO                             NO
                                      Isola IS620 – 2mil              YES                             YES                            YES                          YES                            NO                             NO                             NO                             NO
                                   Polyimide P96 – 2mil               YES                             YES                            YES                          YES                            NO                             NO                             NO                             NO
                   Oak-Mitsui Faradflex – BC 24 ( 1 mil)               NO                             NO                             YES                          YES                            NO                             NO                             NO                             NO
                 Oak-Mitsui Faradflex – BC12TM (.5 mil)                NO                             NO                             NO                           YES                            NO                             NO                             NO                             NO


Merix Corporation                                                                                             Page 1 of 5                                                                                       Rev:090128
San Jose                                                      Oregon                                                 Huiyang                                                     Huizhou
                                                                Volume Production        Controlled Volume Production         Volume Production       Controlled Volume Production   Volume Production          Controlled Volume Production   Volume Production              Controlled Volume Production
                                                                     Class A                        Class B                        Class A                       Class B                  Class A                          Class B                  Class A                              Class B

 1.11 Panel Sizes and Useable Area
                                                                     18 X 24                                                       18 X 24                                                               18 X 24,                                              18 X 24, 20 X 24, 16 X 21
                                 Multilayer Panel Sizes:             12 X 18                      16 X 18                          21 X 24                     16 x 18                               21 X 24, 14 x 24                                          16 x 20, 14 x 20, 14 x 24
                       Non Usable Border on Panel:
                                  Double Sided Boards:                 .65                             .65                            .65                           .55                      .7                              .65                        .5                                  .5
                                     Multilayer Boards:                .75                             .75                            .65                           .55                      .7                              .65                        .7                                  .7
         Spacing Between Boards: (Routing Process)
                    Double Sided and Multilayer Boards:                .150                           .100                           .150                          .100                     .150                              .1                       .150                                 .1
2.0 Stack-ups
 2.1    Overall Thickness Range and Tolerances
                                Overall Board Thickness:        ≤                                 ≤                           ≤                                ≤                        ≤                                                          ≤                                   ≤
                                                                      .126 - .240                       .240                        .126 - .240                      .275                     .125                          .220                         .118                                .118
                   Overall Board Thickness Tolerance:
                                                < .020”:             +/- 15%                      +/- 15%                          +/- 15%                     +/- 15%                   +/-15%                            +/-15%                       NO                             +/-15%
                                                  .031”:             +/- 15%                      +/- 10%                          +/- 15%                     +/- 10%                   +/-10%                            +/-10%                  +/-10%                              +/-10%
                                                  .062”:             +/- 10%                      +/- 8%                           +/- 10%                     +/- 8%                    +/-10%                            +/-10%                   +/-10%                             +/-10%
                                                  .093”:             +/- 10%                      +/- 8%                           +/- 10%                     +/- 8%                    +/-10%                            +/-10%                   +/-10%                             +/-10%
                                                  .125”:             +/- 10%                      +/- 8%                           +/- 10%                     +/- 8%                    +/-10%                            +/-10%                       NO                                  NO
                                                  .187”:             +/- 10%                      +/- 8%                           +/- 10%                     +/- 8%                    +/-10%                            +/-10%                       NO                                  NO
 2.2    Flatness Spec
                                  Flatness: (Warp per Inch)            .010                           .007                           .010                          .0075                    .010                            .0075                      .010                                .0075
 2.3    Thinnest Dielectric Finished
                              Thin Board Overall Thickness:            .017                           .013                           .017                          .015                     .031                        .020 (No HASL)                 0.028                                .020
                                      Thinnest Plated Core:            .012                           .008                           .012                          .008                      NO                               .016                      NO                                 0.016


3.0 Mechanical Capabilities
 3.1    Machining Drill Capabilities
  Primary Drilled Hole Location Tolerance to Datum
                                    (Hole) Zero (DTP):                0.007                           0.006                         0.007                          0.006                    0.010                           0.008                      0.011                            0.0085
     2nd Drill Hole Location Tolerance to Datum Zero
                                                  (DTP):              0.014                           0.011                         0.014                          0.011                    0.014                           0.011                      0.014                               0.011
 Minimum Clearance from Copper Conductor to Mechanical
                                            Drilled Hole:             .0085                           .008                          .0085                          .008                     .010                            .0085                      .0085                               .008
    Minimum Clearance from Copper Conductor to a Laser
                                            Drilled Hole:              .008                           .006                          .0085                          .008                      NO                              NO                         NO                                  NO

 3.2    Plated Through Hole Capabilities
  Smallest Plated Thru Hole Size: (Finished Via Size
       with Finished Hole Size - 1 mil Min Ave Copper
                                         Requirement)
                      Finished Panel Thickness < .020”:                .004                           .003                           .006                          .006                     .010                             .008                      .010                                .010
                         Finished Panel Thickness .031”:               .004                           .004                           .006                          .006                     .010                             .008                      .010                                .010
                          Finished Panel Thickness.062”:               .006                           .006                           .006                          .006                     .010                             .008                      .010                                .010
                          Finished Panel Thickness.093”:               .010                           .008                           .008                          .008                     .012                             .008                      .014                                .014
                          Finished Panel Thickness.125”:               .012                           .008                           .008                          .008                     .012                            .008                        NO                                  NO
                          Finished Panel Thickness.187”:               .015                           .012                           .014                          .012                      NO                             .014                        NO                                  NO
                                  Plated Hole Tolerance:             +/-.003                      +/-.002                          +/- .003                    +/- .002                  +/-.003                           +/- .002                 +/-.003                            +/-.002
                                                                                                                                                                                                                                               5:1 ( 12 mil drill)
                           Aspect Ratio (with 10 mil drill):           10:1                           12:1                          12.5:1                         14:1                      8:1                            12:1                6:1 non- auto                               8:1
       Plated Hole Spacing Minimum (Drilled hole to hole):             .022                           .015                           .022                          .015                     .022                             .015                      .022                                .020

 3.3    Non Plated Through Holes
                  Smallest Non Plated Hole Size: (Finished)            .010                           .008                           .010                          .008                     .012                            .010               .012 (non-HASL)                     .012 (non HASL)
                     Largest Non-Plated Hole Size Routed:              .200                      NO LIMIT                            .200                     NO LIMIT                      .200                          NO LIMIT                     .250                           NO LIMIT
       Largest Primary Drilled and Tented Non-Plated Hole:             .200                           .250                           .200                          .250                     .200                             .250                      .236                                .250
                        Non-plated Routed Hole Tolerance:            +/- .005                     +/- .003                         +/- .005                    +/- .003                 +/- .005                           +/- .003                +/- .005                            +/- .003
                 Minimum NPTH to Edge of Board Spacing:                .020                           .010                           .020                          .010                     .030                             .020                      .030                                .025

 3.4    Micro Via (μVia) Capabilities
       Smallest Laser μVia Hole Size: ( Via Size with 0.4 mil
                                      Copper Requirement)              .004                           .004                           .004                          .004                      NO                              NO                         NO                                  NO
                                  Largest Drilled Laser Via:           .010                           .010                           .006                      > .009                        NO                              NO                         NO                                  NO
                                            Via Aspect Ratio           0.8:1                        .9:1                             .75:1                      .85:1                        NO                              NO                         NO                                  NO
                                           Capture Pad Size:        μvia + .010                 μvia + .006                       μvia + .010                μvia + .007                     NO                              NO                         NO                                  NO
                                           Landing Pad Size:        μvia + .010                 μvia + .006                       μvia + .010                μvia + .007                     NO                              NO                         NO                                  NO
                                                 Stacked Via            NO                             2                              NO                            3                        NO                              NO                         NO                                  NO
                                          Type I Capabilities          YES                            YES                            YES                           YES                       NO                              NO                         NO                                  NO
                                         Type II Capabilities          YES                            YES                            YES                           YES                       NO                              NO                         NO                                  NO
                                        Type III Capabilities           NO                             NO                             NO                           YES                       NO                              NO                         NO                                  NO


Merix Corporation                                                                                               Page 2 of 5                                                                                Rev:090128
San Jose                                                           Oregon                                                         Huiyang                                                          Huizhou
                                                                    Volume Production         Controlled Volume Production             Volume Production         Controlled Volume Production         Volume Production           Controlled Volume Production         Volume Production           Controlled Volume Production
                                                                         Class A                         Class B                            Class A                         Class B                        Class A                           Class B                        Class A                           Class B

 3.5    Control Depth Drill Capabilities
                                Smallest Control Depth Drill              .008                            .006                               .010                           .010                             NO                              NO                               NO                               NO
                                 Largest Control Depth Drill              .125                            .257                               .125                           .125                             NO                              NO                               NO                               NO
                   Minimum Backside Dielectric Separation                 .008                            .005                               .007                           .007                             NO                              NO                               NO                               NO
                       Control Depth Drill Depth Tolerance                .005                            .002                               .005                           .002                             NO                              NO                               NO                               NO
           Control Depth Drill Aspect Ratio (with tolerance)              .75:1                           .85:1                              .75:1                         .85:1                             NO                              NO                               NO                               NO
 3.6    Back Drilling Capabilities
                        Minimum Back Drill Drilled Diameter               .022                            .020                               .022                           .020                            .022                             .020                             NO                               NO
                        Drilled Hole Over Finished Hole Size              .012                            .010                               .012                           .010                            .012                             .010                             NO                               NO
                                       Drill Depth Tolerance            +/- .008                        +/- .005                            +/-.008                       +/-.005                          +/-.008                         +/-.007                            NO                               NO
                         Number of Drilled Depths per Side             MULTIPLE                        MULTIPLE                           MULTIPLE                       MULTIPLE                             1                           MULTIPLE                            NO                               NO

 3.7    Scoring Capabilities
                                                  Angles:                  60°                          30° / 45°                             30°                           30°                          30, 45, 60                       30, 45, 60                      30, 45, 60                       30, 45, 60
                                        Offset Tolerance:               +/- .010                        +/- .005                           +/- .003                       +/- .002                        +/- .003                         +/- .002                        +/- .003                         +/- .002
                       Optimum Remaining Web Thickness:                   .018                            .012                               .015                           .012                            .015                             .012                            .015                             .012
                                Remaining Web Tolerance                 +/- .005                        +/- .003                           +/- .005                       +/-.002                         +/- .005                         +/- .003                        +/- .005                         +/- .003
                                 True Position Tolerance:                 .010                            .005                               .008                           .005                            .008                             .005                            .008                             .005
 3.8    Edge Connector Bevel Capabilities
                                           Finger Tip Angle:               45°                          30° / 20°                        49°, 45°, 40°                    30°, 20°                   20°, 30°, 45°, 60°               20°, 30°, 45°, 60°              20°, 30°, 45°, 60°               20°, 30°, 45°, 60°
                                     Bevel Depth Tolerance:             +/- .010                        +/- .005                           +/- .008                       +/- .005                         +/-.010                         +/- .008                         +/-.010                         +/- .008
 3.9    Profile Capabilities
                             Standard Router Bit Diameter:             .093 & .125                   .062,.039,.031               1.6 mm, 2.4mm, .125                    .031, 1mm                       .062, .093,                   .031, .039, .125                 1.6mm, 2.4mm                         2.0mm
                Routed Profile Tolerance: (18”X 24” Panel):             +/- 0.005                       +/- 0.004                          +/- 0.005                     +/- 0.004                        +/- 0.005                       +/- 0.004                        +/- 0.005                       +/- 0.004
                 Routed Cutout Tolerance: (0.50” x 0.50”):              +/- 0.005                       +/- 0.004                          +/- 0.005                     +/- 0.004                        +/- 0.005                       +/- 0.004                        +/- 0.005                       +/- 0.004
                            Minimum Internal Rout Radius:                > .031                           0.016                             > .031                         0.016                            0.031                           0.024                           >.031                             .031
                               Minimum Routed Slot Width:                > .062                        .062 - .031                          > .062                      .062 - .031                         .062                         .062 - .031                         .062                             .062


4.0 Feature Size Capabilities
 4.1    Innerlayer Capabilities
                            Minimum Conductor Width
                   Internal Starting Copper Weight ½ oz.:                .00325                           .003                              .00325                          .003                            .0035                          .00325                            .005                             .004
                    Internal Starting Copper Weight 1 oz.:                .004                            .0035                              .004                          .0035                           .00425                            .004                            .006                             .005
                    Internal Starting Copper Weight 2 oz.:                .006                            .0055                              .006                          .0055                            .006                            .0055                            .008                             .007
                     Internal Starting Copper Weight 3 oz:                 NO                              YES                                NO                            YES                              NO                              NO                              .011                             .010
                Minimum Conductor Spacing: (Airgap)
                   Internal Starting Copper Weight ½ oz.:                 .0035                          .00325                              .0035                         .00325                          .00375                           .0035                            .005                             .004
                    Internal Starting Copper Weight 1 oz.:                .004                            .004                               .004                           .004                           .00425                            .004                            .006                             .005
                    Internal Starting Copper Weight 2 oz.:                .006                            .0055                              .006                          .0055                            .006                            .0055                            .008                             .007
                    Internal Starting Copper Weight 3 oz.:                 NO                              YES                                NO                            YES                              NO                              NO                              .011                             .010
 4.2    Outerlayer Capabilities (Finished Cu Thick)
                                                                                                                               (Finished Copper Thickness with Base Foil and Plating)           (Finished Copper Thickness with Base Foil and Plating)           (Finished Copper Thickness with Base Foil and Plating)
                           Minimum Conductor Width        (Finished Copper Thickness with Base Foil and Plating)
                       External Copper Thickness 1.5 mil:          .004                           .003                                       .0035                          .003                            .0045                            .004                            .005                            .0045
                       External Copper Thickness 2.0 mil:         .0045                          .0035                                       .004                          .0035                            .005                            .0045                            .006                             .005
                       External Copper Thickness 2.5 mil:         .0055                           .005                                       .0055                          .005                            .0055                            .005                            .007                             .006
                       External Copper Thickness 3.0 mil:          .007                           .006                                       .007                           .006                            .007                             .006                            .008                            .0065
                 Minimum Conductor Spacing: (Airgap (Finished Copper Thickness with Base Foil and Plating)                     (Finished Copper Thickness with Base Foil and Plating)           (Finished Copper Thickness with Base Foil and Plating)           (Finished Copper Thickness with Base Foil and Plating)
                       External Copper Thickness 1.5 mil:          .004                           .003                                       .004                          .0035                            .0045                           .0045                            .005                             .005
                       External Copper Thickness 2.0 mil:         .0045                          .0035                                       .0045                          .004                            .005                             .005                            .006                            .0055
                       External Copper Thickness 2.5 mil:          .005                           .004                                       .006                          .0055                            .0055                           .0055                            .007                            .0065
                       External Copper Thickness 3.0 mil:          .007                           .006                                       .007                           .006                            .007                             .006                            .008                             .007

 4.3    Pad Diameter to Finished Hole Size
                                        Conventional Drilling:
                          Minimum Pad / Drill / Plated Hole:
       (Pad Size for Tangency. Add 2X minimum annular ring as
                                                      needed.)    PAD / DRILL / HOLE           PAD / DRILL / HOLE                 PAD / DRILL / HOLE              PAD / DRILL / HOLE               PAD / DRILL / HOLE              PAD / DRILL / HOLE               PAD / DRILL / HOLE              PAD / DRILL / HOLE
                                            .062 Thick Board:        .020/.010/.006                  .018/.008/.004                    .020 / .010 / .006            .018 / .008 / .004               .020 / .010 / .006              .019 / .010 / .006               .024 / .014 / .010              .022 / .012 / .008
                                            .093 Thick Board:       .020 / .010 / .006              .019 / .010 / .006                 .020 / .010 / .006            .019 / .010 / .006               .020 / .010 / .006              .019 / .010 / .006               .026 / .016 / .010              .024 / .014 / .010
                       .125 Thick Board ( .120 for HY only):        .020 / .010 / .006              .019 / .010 / .006                 .020 / .010 / .006            .019 / .010 / .006               .020 / .012 / .006              .019 / .010 / .006                     N/A                              N/A
                                            .150 Thick Board:       .022 / .012 / .008              .020 / .010 / .005                 .022 / .012 / .008            .020 / .010 / .005               .024 / .013 / .009              .022 / .012 / .008                     N/A                              N/A
                                            .187 Thick Board:       .024 / .014 / .010              .022 / .012 / .008                 .024 / .014 / .010            .022 / .012 / .008               .026 / .016 / .012              .024 / .014 / .010                     N/A                              N/A
                                    Micro Drilling: Laser Via
                                                     Blind Via:      .012/.006/.003                  .010/.005/.003                     .012/.004/.004                .011/.004/.004                         NO                              NO                              N/A                              N/A
                             Micro Drilling: Mechanical Via
                                                     Blind Via:      .012/.006/.003                  .010/.005/.003                    .020 / .010 / .006            .019 / .008/ .004                       NO                              NO                        .024 / .014 / .010              .022 / .012 / .008




Merix Corporation                                                                                                        Page 3 of 5                                                                                         Rev:090128
San Jose                                                        Oregon                                                      Huiyang                                                   Huizhou
                                                                Volume Production          Controlled Volume Production         Volume Production          Controlled Volume Production     Volume Production        Controlled Volume Production     Volume Production         Controlled Volume Production
                                                                     Class A                          Class B                        Class A                          Class B                    Class A                        Class B                    Class A                         Class B

5.0 Solder Mask and Silkscreen
 5.1   Solder Mask
             Minimum Solder Mask Clearance: (LPI)
                          Pad size larger than NPTH:                 .010                             .006                           .010                             .006                       .010                           .006                       .010                            .006
                    Over Surface Image (pad relief):                 .006                             .003                           .005                             .004                       .006                           .005                       .006                            .005
                   Web Between Surface Mount Pads:                   .004                             .003                           .003                             .002                       .004                           .003                       .004                            .003
                                                                          IPC SPEC COVERAGE                                            IPC SPEC COVERAGE                                              IPC SPEC COVERAGE                                         IPC SPEC COVERAGE
                      Solder Mask Thickness Over Metal:       (SPC RANGES .0002 - .003 TYPICAL = .0007 over                (SPC RANGES .0002 - .003 TYPICAL = .0007 over                  (SPC RANGES .0002 - .003 TYPICAL = .0007 over             (SPC RANGES .0002 - .003 TYPICAL = .0007 over
                                                                               conductor)                                                   conductor)                                                     conductor)                                                conductor)
                                                                                         BLUE, RED, BLACK,
                                     Solder Mask Colors:
                                                                    GREEN                                                           GREEN                     RED, BLUE, BLACK                  GREEN               BLUE, RED,BLACK                    GREEN, BLUE                    RED, BLACK
                                                                                          YELLOW, WHITE
                                                                                                                                                                                            TAIYO PSR4000-G23K semi-gloss, Huntsman
                                       Solder Mask Type:
                                                                              TAIYO-PSR4000 - HFX                                             TAIYO-PSR4000 - HFX                                        (Probimer77)                                                TAIYO, Huntsman
                  Minimum Mask Defined Pad Diameter:                  .012                            .010                            .012                            .010                       .012                           .010                       .012                            .010
          Mask Defined Pad Minimum Overlap of Copper:                 .005                           .0025                            .005                           .0025                       .005                          .0025                       .005                           .0025
 5.2   Silkscreen
                     Minimum Width Silk Screen Image:                 .007                            .005                            .006                            .005                       .006                           .005                       .007                            .006
                                 Nomenclature Colors                WHITE                       BLACK, YELLOW                       WHITE                       BLACK, YELLOW                   WHITE                     BLACK, YELLOW                   WHITE                      BLACK, YELLOW
6.0 Via-in-Pad - HDI
 6.1   Epoxy Filled – Non Conductive
                       Epoxy Filled Thru Hole Capability:             YES                             YES                             YES                             YES                         NO                            Yes                         NO                              NO
                       Epoxy Filled Thru Hole Minimum:                .010                           .0072                            .010                            .008                        NO                            .010                        NO                              NO
                       Epoxy Filled Thru Hole Maximum:                .018                            .020                            .020                            .035                        NO                            .020                        NO                              NO
                               Epoxy Filled μVia Process:             YES                             YES                             YES                             YES                         NO                            NO                          NO                              NO
                        Epoxy Filled μVia Hole Minimum:              .0055                            .004                           .0055                            .004                        NO                            NO                          NO                              NO
                              Minimum Board Thickness:                .025                            .020                            .020                            .020                        NO                            .020                        NO                              NO
                             Maximum Board Thickness:                 .125                            .180                            .120                            .180                        NO                            .120                        NO                              NO
                                     Via Fill Aspect Ratio:           8:1                             12:1                            10:1                            12:1                        NO                            12:1                        NO                              NO
                          Maximum Panel Size for μVia:              12 X 18                          18 X 24                        18 X 24                          21 X 24                      NO                          18 X 24                       NO                              NO
                                                                                                                                                          .004 / .0045 with Wrap Spec
                        Outerlayer Trace Widths/Spacing
                                                                  .004 / .005                    .0035 / .0045                    .004 / .005                        Class II                     NO                        .0045 / .005                    NO                              NO
 6.2   Copper Plated/ Filled
                            Copper Filled μVia Process:               NO                               NO                             NO                              YES                         NO                            NO                          NO                              NO
                      Copper Filled μVia Hole Minimum:                NO                               NO                             NO                             .004”                        NO                            NO                          NO                              NO
                      Copper Filled μVia Hole Maximum:                NO                               NO                             NO                             .005”                        NO                            NO                          NO                              NO
                                    Via Fill Aspect Ratio:            NO                               NO                             NO                             .85:1                        NO                            NO                          NO                              NO
                            Maximum Board Thickness:                  NO                               NO                             NO                             <.150”                       NO                            NO                          NO                              NO
                                                                                                                                                             .004”/.004” with LB to
                      Outerlayer Trace Widths/Spacing:
                                                                      NO                               NO                             NO                             Pattern                      NO                            NO                          NO                              NO
                    Combined with other fill technologies             NO                               NO                             NO                       Must be reviewed                   NO                            NO                          NO                              NO
7.0 Military
 7.1   Etch Back
                                        2 Pt. Connection              YES                             YES                  FR406, 370HR, FR408, Nelco-13, IS415, and Polyimide                    NO                            NO                          NO                              NO
                           3 Pt. Connection ( glass etch)             YES                             YES                                  FR406, 370HR and Polyimide                             NO                            NO                          NO                              NO
8.0 Cavity Boards - TMS
                          Through Rout Technology:                    NO                              YES                             YES                             YES                         NO                            NO                          NO                             YES
                             Step Rout Technology:                    NO                              YES                             YES                             YES                         NO                            NO                          NO                             YES


9.0 Thermal Management
    Technology
 9.1   Coin Attached
                                    Conductive Adhesive:              NO                               NO                             YES                             YES                         NO                            NO                          NO                             YES
                                        Solder Adhesive:              NO                               NO                             NO                              YES                         NO                            NO                          NO                              NO
 9.2   Pallet Attached
                                Conductive Adhesive:                  NO                               NO                             YES                             YES                         NO                            NO                          NO                             YES
    Embedded Copper Technology(Merix Patent Pending):                 NO                               NO                             YES                             YES                         NO                            NO                          NO                              NO


10.0Surface Finishes Options
 10.1 Surface Finishes Selection
                                     Hot Air Solder Level:            YES                             YES                             YES                             YES                         YES                           YES                         YES                            YES
                                        Immersion Silver:                       Enthone Alpha Star                                              MacDermid Sterling                                       MacDermid Sterling                                          MacDermid Sterling
                                          Lead Free OSP :                         Shikoku F2(LX)                                                 Shikoku F2(LX)                                          Enthone 106AX-HT                                             Shikoku F2(LX)
                      Electroless Nickel Immersion Gold:              YES                             YES                             YES                             YES                         YES                           YES                         YES                            YES
                                           Immersion Tin:             YES                             YES                             NO                         Yes – thru SJ                    YES                           YES                         NO                    Processed in Huiyang
                                           Full Body Gold:            YES                 YES – 4 mil spacing on .5 oz                YES                             YES                         NO                            NO                       YES – 5:1                         YES
                                           Bondable Gold:             YES                 YES – 4 mil spacing on .5 oz                NO                                NO                        NO                            NO                          NO                              NO
Merix Corporation                                                                                                 Page 4 of 5                                                                                     Rev:090128
San Jose                                                         Oregon                                                      Huiyang                                                    Huizhou
                                                              Volume Production         Controlled Volume Production           Volume Production         Controlled Volume Production      Volume Production        Controlled Volume Production      Volume Production        Controlled Volume Production
                                                                   Class A                         Class B                          Class A                         Class B                     Class A                        Class B                     Class A                        Class B

 10.2 Mixed Finishes
             Immersion Silver with Selective Hard Gold:             YES                            YES                               YES                              YES                        NO                        YES – tie bar                    NO                         YES – tie bar
                             HASL with Selective Gold:              YES                            YES                               YES                              YES                        NO                             YES                         NO                             YES
                                     Dual Gold Plating:             YES                            YES                               YES                              YES                        NO                             NO                          YES                            YES
                            Immersion Gold with OSP:                YES                            YES                               NO                               NO                         NO                             NO                          NO                             NO
              Immersion Gold with Selective Hard Gold:              NO                             YES                               NO                               YES                        NO                        YES – tie bar                    NO                             Yes
                        Selective Hard Gold with OSP:               YES                            YES                               YES                              YES                        YES                       YES – tie bar                    YES                            YES
                                     Recessed Fingers:              YES                            YES                               NO                               NO                         NO                             NO                          YES                            YES



 10.3 Lead-Free Surface Finishes
                                        Immersion Silver:           YES                            YES                               YES                              YES                        YES                            YES                         YES                            YES
                                         Lead Free OSP :                       Shikoku F2(LX)                                                   Shikoku F2(LX)                                                                                                        Shikoku F2(LX)
                                                                                                                                                                                                         Enthone 106AX-HT
                     Electroless Nickel Immersion Gold:             YES                            YES                               YES                              YES                        YES                            YES                         YES                            YES
                                          Immersion Tin:            YES                            YES                               NO                               YES                        YES                            YES                         NO                             NO
                                          Full Body Gold:                                                                                                                                                            Processed in Huizhou
                                                                    YES                            YES                               YES                              YES                        NO                                                         NO                             YES
                                        Lead-Free HASL:             NO                    YES – Outside Service                      NO                    YES – Outside Service                 NO                             NO                          NO                             NO
11.0 Testing Capabilities
                   Minimum Test Continuity Resistance:           20 OHMS                         10 OHMS                          20 OHMS                         < 20 OHMS                   50 OHMS                        20 OHMS                     50 OHMS                        20 OHMS
                                  Maximum Test Voltage:            100V                            200V                             100V                             250V                       250V                           250V                        250V                           250V
                     Maximum Test Isolated Resistance:          10M OHMS                        50M OHMS                         10M OHMS                         100M OHMS                  10M OHMS                       20M OHMS                    20M OHMS                        30M OHMS
                               Largest Test Bed Fixtured:        12 X 19.3                      16.5 X 22.5                    29.6 x 19.2 DD                    29.6 x 19.2 DD            DOUBLE SIDED                   DOUBLE SIDED
                           Largest Test Bed Flying Probe:         20 X 24                        20 X 24                            24X27                            24X27                     24 X 26                        24 X 36                    15.6x21.6                      15.6x21.6
                      Electrical Test Pitch (Fixture Test):        0.019                          0.016                              .020                            .016                       .025                            .020                       .025                            .020
                Electrical Test Pitch (Flying Probe Test):         0.008                          0.004                              .010                            .005                       .010                            .005                       .010                            .008
                              DC Line Resistance Testing:           NO                             YES                               NO                               YES                        NO                             NO                          NO                             YES
                                               Prop Delay:          NO                              NO                               YES                              YES                        NO                             NO                          NO                             NO
12.0 Electrical Performance
                  TDR Test Tolerance (Print and Etch):           +/- 10%                         +/- 7.5%                         +/- 10%                          +/- 7.5%                   +/- 15%                        +/- 10%                     +/- 10%                         +/- 10%
                  TDR Test Tolerance (Plated Copper):            +/- 15%                         +/- 10%                          +/- 10%                          +/- 10%                    +/- 15%                        +/- 10%                     +/- 15%                         +/- 10%
         TDR Test Tolerance Differential Measurements:           +/- 15%                         +/- 10%                          +/- 10%                          +/- 10%                    +/- 15%                        +/- 10%                     +/- 15%                         +/- 10%
               TDR Tolerance Single Ended Tolerance:             +/- 10%                         +/- 7.5%                         +/- 10%                          +/- 10%                    +/- 15%                        +/- 10%                     +/- 15%                         +/- 10%
                              HiPot Testing (AC & DC):              NO                             YES                               YES                              YES                        NO                             YES                      YES (DC)                       YES (DC)


13.0 Data & Documentation
 13.1 Tooling Formats
                                     Film Data     Formats:       ODB++                          RS-274X                           ODB++                            RS-274X                    ODB++                         RS-274X                      ODB++                          RS-274X
                                      Drill Data   Formats:       ODB++                    NC DATA & GERBER                        ODB++                    NC DATA & GERBER                   ODB++                  NC DATA & GERBER                    ODB++                   NC DATA & GERBER
                                    Route Data     Formats:       ODB++                    NC DATA & GERBER                        ODB++                    NC DATA & GERBER                   ODB++                  NC DATA & GERBER                    ODB++                   NC DATA & GERBER
                                 Electrical Test   Formats:       ODB++                        IPC-D-356A                          ODB++                        IPC-D-356A                     ODB++                      IPC-D-356A                      ODB++                        IPC-D-356A
                                                                                         IPC-D-356A OR MENTOR                                             IPC-D-356A OR MENTOR                                      IPC-D-356A OR MENTOR
                               Netlist Compare Formats:           ODB++                                                            ODB++                                                       ODB++                                                      ODB++                 IPC-D-356A OR MENTOR
                                                                                              NEUTRAL FILE                                                     NEUTRAL FILE                                              NEUTRAL FILE
 13.2 Tooling Communication
                                                                   FTP                                                              FTP                                                         FTP                                                        FTP
                          Media Types & Data Transfer:                                        ftp.sj.merix.com                                                 ftp.merix.com                                              ftp.asia.merix.com                                        ftp.asia.merix.com
                                                                  E-mail                                                           E-mail                                                      E-mail                                                     E-mail
                                                                                             cam@sj.merix.com                                                cam@fg.merix.com                                            cam@hy.merix.com                                        hzphoto@asia.merix.com
                                  Compression Formats:         ZIP, TAR, TGZ                    RAR, ARC                        ZIP, TAR, TGZ                      RAR, ARC                 ZIP, TAR, TGZ                    RAR, ARC                    ZIP, TGZ                          RAR

                                       Secured Transfer:            FTP                      PGP ENCRYPTION                          FTP                     PGP ENCRYPTION                      FTP                     PGP ENCRYPTION                     FTP                     PGP ENCRYPTION

                                                                           Merix – San Jose                                                 Merix – Oregon                                       Merix - Huiyang, China                                     Merix – Huizhou, China
                                                                        355 Turtle Creek Court                                            1521 Poplar Avenue                            23 Yin Ling Lu, Chen Jiang Town, Hui Yang City             16 Gu Tang Au, Industrial District, Huizhou City
                                                                      San Jose, California 95125                                      Forest Grove, Oregon 97116                             Guang Dong Province, 516229 China                             Guang Dong Province, China
                                                                        Phone: (800) 800-3278                                            Phone: (888) 256-3749                                      Phone: 86 752 2617 111                                   Phone: 86 752 2266 111
                                                                        Direct: (408) 280-0422                                           Direct: (503) 359-9300                                     FTP: ftp.asia.merix.com                                  FTP: ftp.asia.merix.com
                                                                         FTP: ftp.sj.merix.com                                             FTP: ftp.merix.com




Merix Corporation                                                                                                Page 5 of 5                                                                                     Rev:090128

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Merix Global Capabilities Jan 2009 External

  • 1. Merix Corporation Capabilities Cross Compare San Jose Oregon Huiyang Huizhou Volume Production Controlled Volume Production Volume Production Controlled Volume Production Volume Production Controlled Volume Production Volume Production Controlled Volume Production Class A Class B Class A Class B Class A Class B Class A Class B 1.0 Material 1.1 Global Material Offerings All Sites Number of Conductive layers Number of Conductive layers Number of Conductive layer Number of Conductive layer Number of Conductive layers Number of Conductive layers Number of Conductive layers Number of Conductive layers Isola FR406: 2 - 30 32 - 40 2 - 30 32 - 40 2 – 14 10 - 24 2–8 10-14 Isola 370HR: 2 - 30 32 – 40 2 - 30 32 – 40 2 – 14 10 - 24 2-8 NO ITEQ 180: NO 2 – 40 NO 2 – 40 2 – 14 10 -24 NO NO FR408: 2 - 30 32 – 40 2 - 30 32 – 40 NO 2 -24 NO NO N4000-13 & 13SI: 2 - 30 32 - 40 2 - 30 32 - 40 NO 2 -24 NO NO Rogers 4350/4450: M/L & MIXED Dielectric M/L & MIXED Dielectric M/L & MIXED Dielectric M/L & MIXED Dielectric 2-SIDED ONLY M/L & MIXED Dielectric 2-6 M/L & MIXED Dielectric 1.2 Additional Standard Based Material Standard FR4: 2 - 30 32 – 40 2 - 30 32 – 40 2 – 14 10 - 24 2–8 10-14 NO NO NO NO High Tg FR4 (Nelco-29): 2 - 30 32 – 40 2 - 30 32 – 40 High Tg Modified FR-4 (IS415) 2 - 30 32 – 40 2 - 30 32 – 40 NO 2-24 NO NO 1.3 Low Loss E-Glass Materials High Freq. FR4 (FR408): 2 - 30 32 – 40 2 - 30 32 – 40 NO 2 - 24 NO NO High Freq. Modified FR4 (IS620): 2 - 30 32 – 40 2 - 30 32 – 40 NO NO NO NO Polyclad GETEK & MEM Megtron: NO NO NO NO NO NO NO NO Nelco 4000-13& 13SI: 2 - 30 32 – 40 2 - 30 32 – 40 NO 2 -24 NO NO 1.4 Lead-Free Qualified Materials ITEQ 180: NO 2 – 40 NO 2 – 40 2 – 14 10 - 24 NO NO High Tg CAF Resistant (370HR): 2 - 30 32 – 40 2 - 30 32 – 40 2 – 14 10 - 24 NO 2-8 NO NO NO NO High Tg FR4 (Nelco-29): 2 - 30 32 – 40 2 - 30 32 – 40 High Tg Modified FR-4 (IS415) 2 - 30 32 – 40 2 - 30 32 – 40 NO 2-24 NO NO Polyimide: 2 - 30 32 – 40 2 - 30 32 – 40 NO NO NO NO 1.5 Lead-Free Low Loss Materials High Freq. FR4 (FR408): 2 - 30 32 – 40 2 - 30 32 – 40 NO 2 -24 NO NO High Freq. Modified FR4 (IS620): 2 - 30 32 – 40 2 - 30 32 – 40 NO NO NO NO Nelco 4000-13EP and EPSI: 2 - 30 32 – 40 2 - 30 32 – 40 NO 2 -24 for -13EP Only NO NO 1.6 High Temperature Materials Polyimide: 1 – 16 18 – 28 2 - 30 32 – 40 NO NO NO NO 1.7 Commercial RF Materials Roger 3000 Series: YES YES YES YES NO NO NO NO Mixed Dielectric – Rogers Mixed Dielectric & Mulitlayer - Roger 4000 Series: YES YES YES YES 2-SIDED Rogers 4350 ONLY 4350 2-sided Rogers 4350 Only 4350 Taconic RF Materials: YES YES NO YES NO NO NO NO 1.8 Advanced RF Materials Nelco 9000 Series (PTFE): 1-2 NO NO NO NO NO NO NO Roger 6000 Series: 1–2 NO NO NO NO NO NO NO Roger 5000 Series: 1–2 NO NO NO NO NO NO NO 1.9 Asia Material Offering Isola 400,402, and ED130UV (Tg=125-145C): NO NO NO NO NO 2 – 14 2–8 10-14 Polyclad 370/ Turbo (Tg=175C): NO NO NO NO 2 - 18 10 – 24 2–8 10-14 ITEQ IT140(Tg=140C) NO NO NO NO 2 – 14 2 – 14 2–8 10-14 Nanya NP-140 (Tg=140C) NO NO NO NO 2 – 14 2 – 14 2–8 10-14 SHENGYI S1141 (Tg=135C): NO NO NO NO 2 – 14 2 – 14 NO YES SHENGYI S1441 (Tg=140C): NO NO NO NO 2 – 14 2 – 14 NO NO ITEQ IT158 (Tg=150C): NO NO NO NO 2 - 18 10 – 24 2–8 10-14 SHENGYI S1170 (Tg=170C): NO NO NO NO 2 - 18 10 – 24 NO Yes ITEQ IT170 (Tg=170C) NO NO NO NO 2 - 18 10 – 24 NO NO 1.10 Buried Capacitance Isola FR406– 2mil YES YES YES YES NO YES NO NO Isola FR408- 2mil YES YES YES YES NO YES NO NO Isola 370HR-2 mil YES YES YES YES NO YES NO NO Nelco-13 and -13Si – 2mil YES YES YES YES NO YES NO NO Isola IS620 – 2mil YES YES YES YES NO NO NO NO Polyimide P96 – 2mil YES YES YES YES NO NO NO NO Oak-Mitsui Faradflex – BC 24 ( 1 mil) NO NO YES YES NO NO NO NO Oak-Mitsui Faradflex – BC12TM (.5 mil) NO NO NO YES NO NO NO NO Merix Corporation Page 1 of 5 Rev:090128
  • 2. San Jose Oregon Huiyang Huizhou Volume Production Controlled Volume Production Volume Production Controlled Volume Production Volume Production Controlled Volume Production Volume Production Controlled Volume Production Class A Class B Class A Class B Class A Class B Class A Class B 1.11 Panel Sizes and Useable Area 18 X 24 18 X 24 18 X 24, 18 X 24, 20 X 24, 16 X 21 Multilayer Panel Sizes: 12 X 18 16 X 18 21 X 24 16 x 18 21 X 24, 14 x 24 16 x 20, 14 x 20, 14 x 24 Non Usable Border on Panel: Double Sided Boards: .65 .65 .65 .55 .7 .65 .5 .5 Multilayer Boards: .75 .75 .65 .55 .7 .65 .7 .7 Spacing Between Boards: (Routing Process) Double Sided and Multilayer Boards: .150 .100 .150 .100 .150 .1 .150 .1 2.0 Stack-ups 2.1 Overall Thickness Range and Tolerances Overall Board Thickness: ≤ ≤ ≤ ≤ ≤ ≤ ≤ .126 - .240 .240 .126 - .240 .275 .125 .220 .118 .118 Overall Board Thickness Tolerance: < .020”: +/- 15% +/- 15% +/- 15% +/- 15% +/-15% +/-15% NO +/-15% .031”: +/- 15% +/- 10% +/- 15% +/- 10% +/-10% +/-10% +/-10% +/-10% .062”: +/- 10% +/- 8% +/- 10% +/- 8% +/-10% +/-10% +/-10% +/-10% .093”: +/- 10% +/- 8% +/- 10% +/- 8% +/-10% +/-10% +/-10% +/-10% .125”: +/- 10% +/- 8% +/- 10% +/- 8% +/-10% +/-10% NO NO .187”: +/- 10% +/- 8% +/- 10% +/- 8% +/-10% +/-10% NO NO 2.2 Flatness Spec Flatness: (Warp per Inch) .010 .007 .010 .0075 .010 .0075 .010 .0075 2.3 Thinnest Dielectric Finished Thin Board Overall Thickness: .017 .013 .017 .015 .031 .020 (No HASL) 0.028 .020 Thinnest Plated Core: .012 .008 .012 .008 NO .016 NO 0.016 3.0 Mechanical Capabilities 3.1 Machining Drill Capabilities Primary Drilled Hole Location Tolerance to Datum (Hole) Zero (DTP): 0.007 0.006 0.007 0.006 0.010 0.008 0.011 0.0085 2nd Drill Hole Location Tolerance to Datum Zero (DTP): 0.014 0.011 0.014 0.011 0.014 0.011 0.014 0.011 Minimum Clearance from Copper Conductor to Mechanical Drilled Hole: .0085 .008 .0085 .008 .010 .0085 .0085 .008 Minimum Clearance from Copper Conductor to a Laser Drilled Hole: .008 .006 .0085 .008 NO NO NO NO 3.2 Plated Through Hole Capabilities Smallest Plated Thru Hole Size: (Finished Via Size with Finished Hole Size - 1 mil Min Ave Copper Requirement) Finished Panel Thickness < .020”: .004 .003 .006 .006 .010 .008 .010 .010 Finished Panel Thickness .031”: .004 .004 .006 .006 .010 .008 .010 .010 Finished Panel Thickness.062”: .006 .006 .006 .006 .010 .008 .010 .010 Finished Panel Thickness.093”: .010 .008 .008 .008 .012 .008 .014 .014 Finished Panel Thickness.125”: .012 .008 .008 .008 .012 .008 NO NO Finished Panel Thickness.187”: .015 .012 .014 .012 NO .014 NO NO Plated Hole Tolerance: +/-.003 +/-.002 +/- .003 +/- .002 +/-.003 +/- .002 +/-.003 +/-.002 5:1 ( 12 mil drill) Aspect Ratio (with 10 mil drill): 10:1 12:1 12.5:1 14:1 8:1 12:1 6:1 non- auto 8:1 Plated Hole Spacing Minimum (Drilled hole to hole): .022 .015 .022 .015 .022 .015 .022 .020 3.3 Non Plated Through Holes Smallest Non Plated Hole Size: (Finished) .010 .008 .010 .008 .012 .010 .012 (non-HASL) .012 (non HASL) Largest Non-Plated Hole Size Routed: .200 NO LIMIT .200 NO LIMIT .200 NO LIMIT .250 NO LIMIT Largest Primary Drilled and Tented Non-Plated Hole: .200 .250 .200 .250 .200 .250 .236 .250 Non-plated Routed Hole Tolerance: +/- .005 +/- .003 +/- .005 +/- .003 +/- .005 +/- .003 +/- .005 +/- .003 Minimum NPTH to Edge of Board Spacing: .020 .010 .020 .010 .030 .020 .030 .025 3.4 Micro Via (μVia) Capabilities Smallest Laser μVia Hole Size: ( Via Size with 0.4 mil Copper Requirement) .004 .004 .004 .004 NO NO NO NO Largest Drilled Laser Via: .010 .010 .006 > .009 NO NO NO NO Via Aspect Ratio 0.8:1 .9:1 .75:1 .85:1 NO NO NO NO Capture Pad Size: μvia + .010 μvia + .006 μvia + .010 μvia + .007 NO NO NO NO Landing Pad Size: μvia + .010 μvia + .006 μvia + .010 μvia + .007 NO NO NO NO Stacked Via NO 2 NO 3 NO NO NO NO Type I Capabilities YES YES YES YES NO NO NO NO Type II Capabilities YES YES YES YES NO NO NO NO Type III Capabilities NO NO NO YES NO NO NO NO Merix Corporation Page 2 of 5 Rev:090128
  • 3. San Jose Oregon Huiyang Huizhou Volume Production Controlled Volume Production Volume Production Controlled Volume Production Volume Production Controlled Volume Production Volume Production Controlled Volume Production Class A Class B Class A Class B Class A Class B Class A Class B 3.5 Control Depth Drill Capabilities Smallest Control Depth Drill .008 .006 .010 .010 NO NO NO NO Largest Control Depth Drill .125 .257 .125 .125 NO NO NO NO Minimum Backside Dielectric Separation .008 .005 .007 .007 NO NO NO NO Control Depth Drill Depth Tolerance .005 .002 .005 .002 NO NO NO NO Control Depth Drill Aspect Ratio (with tolerance) .75:1 .85:1 .75:1 .85:1 NO NO NO NO 3.6 Back Drilling Capabilities Minimum Back Drill Drilled Diameter .022 .020 .022 .020 .022 .020 NO NO Drilled Hole Over Finished Hole Size .012 .010 .012 .010 .012 .010 NO NO Drill Depth Tolerance +/- .008 +/- .005 +/-.008 +/-.005 +/-.008 +/-.007 NO NO Number of Drilled Depths per Side MULTIPLE MULTIPLE MULTIPLE MULTIPLE 1 MULTIPLE NO NO 3.7 Scoring Capabilities Angles: 60° 30° / 45° 30° 30° 30, 45, 60 30, 45, 60 30, 45, 60 30, 45, 60 Offset Tolerance: +/- .010 +/- .005 +/- .003 +/- .002 +/- .003 +/- .002 +/- .003 +/- .002 Optimum Remaining Web Thickness: .018 .012 .015 .012 .015 .012 .015 .012 Remaining Web Tolerance +/- .005 +/- .003 +/- .005 +/-.002 +/- .005 +/- .003 +/- .005 +/- .003 True Position Tolerance: .010 .005 .008 .005 .008 .005 .008 .005 3.8 Edge Connector Bevel Capabilities Finger Tip Angle: 45° 30° / 20° 49°, 45°, 40° 30°, 20° 20°, 30°, 45°, 60° 20°, 30°, 45°, 60° 20°, 30°, 45°, 60° 20°, 30°, 45°, 60° Bevel Depth Tolerance: +/- .010 +/- .005 +/- .008 +/- .005 +/-.010 +/- .008 +/-.010 +/- .008 3.9 Profile Capabilities Standard Router Bit Diameter: .093 & .125 .062,.039,.031 1.6 mm, 2.4mm, .125 .031, 1mm .062, .093, .031, .039, .125 1.6mm, 2.4mm 2.0mm Routed Profile Tolerance: (18”X 24” Panel): +/- 0.005 +/- 0.004 +/- 0.005 +/- 0.004 +/- 0.005 +/- 0.004 +/- 0.005 +/- 0.004 Routed Cutout Tolerance: (0.50” x 0.50”): +/- 0.005 +/- 0.004 +/- 0.005 +/- 0.004 +/- 0.005 +/- 0.004 +/- 0.005 +/- 0.004 Minimum Internal Rout Radius: > .031 0.016 > .031 0.016 0.031 0.024 >.031 .031 Minimum Routed Slot Width: > .062 .062 - .031 > .062 .062 - .031 .062 .062 - .031 .062 .062 4.0 Feature Size Capabilities 4.1 Innerlayer Capabilities Minimum Conductor Width Internal Starting Copper Weight ½ oz.: .00325 .003 .00325 .003 .0035 .00325 .005 .004 Internal Starting Copper Weight 1 oz.: .004 .0035 .004 .0035 .00425 .004 .006 .005 Internal Starting Copper Weight 2 oz.: .006 .0055 .006 .0055 .006 .0055 .008 .007 Internal Starting Copper Weight 3 oz: NO YES NO YES NO NO .011 .010 Minimum Conductor Spacing: (Airgap) Internal Starting Copper Weight ½ oz.: .0035 .00325 .0035 .00325 .00375 .0035 .005 .004 Internal Starting Copper Weight 1 oz.: .004 .004 .004 .004 .00425 .004 .006 .005 Internal Starting Copper Weight 2 oz.: .006 .0055 .006 .0055 .006 .0055 .008 .007 Internal Starting Copper Weight 3 oz.: NO YES NO YES NO NO .011 .010 4.2 Outerlayer Capabilities (Finished Cu Thick) (Finished Copper Thickness with Base Foil and Plating) (Finished Copper Thickness with Base Foil and Plating) (Finished Copper Thickness with Base Foil and Plating) Minimum Conductor Width (Finished Copper Thickness with Base Foil and Plating) External Copper Thickness 1.5 mil: .004 .003 .0035 .003 .0045 .004 .005 .0045 External Copper Thickness 2.0 mil: .0045 .0035 .004 .0035 .005 .0045 .006 .005 External Copper Thickness 2.5 mil: .0055 .005 .0055 .005 .0055 .005 .007 .006 External Copper Thickness 3.0 mil: .007 .006 .007 .006 .007 .006 .008 .0065 Minimum Conductor Spacing: (Airgap (Finished Copper Thickness with Base Foil and Plating) (Finished Copper Thickness with Base Foil and Plating) (Finished Copper Thickness with Base Foil and Plating) (Finished Copper Thickness with Base Foil and Plating) External Copper Thickness 1.5 mil: .004 .003 .004 .0035 .0045 .0045 .005 .005 External Copper Thickness 2.0 mil: .0045 .0035 .0045 .004 .005 .005 .006 .0055 External Copper Thickness 2.5 mil: .005 .004 .006 .0055 .0055 .0055 .007 .0065 External Copper Thickness 3.0 mil: .007 .006 .007 .006 .007 .006 .008 .007 4.3 Pad Diameter to Finished Hole Size Conventional Drilling: Minimum Pad / Drill / Plated Hole: (Pad Size for Tangency. Add 2X minimum annular ring as needed.) PAD / DRILL / HOLE PAD / DRILL / HOLE PAD / DRILL / HOLE PAD / DRILL / HOLE PAD / DRILL / HOLE PAD / DRILL / HOLE PAD / DRILL / HOLE PAD / DRILL / HOLE .062 Thick Board: .020/.010/.006 .018/.008/.004 .020 / .010 / .006 .018 / .008 / .004 .020 / .010 / .006 .019 / .010 / .006 .024 / .014 / .010 .022 / .012 / .008 .093 Thick Board: .020 / .010 / .006 .019 / .010 / .006 .020 / .010 / .006 .019 / .010 / .006 .020 / .010 / .006 .019 / .010 / .006 .026 / .016 / .010 .024 / .014 / .010 .125 Thick Board ( .120 for HY only): .020 / .010 / .006 .019 / .010 / .006 .020 / .010 / .006 .019 / .010 / .006 .020 / .012 / .006 .019 / .010 / .006 N/A N/A .150 Thick Board: .022 / .012 / .008 .020 / .010 / .005 .022 / .012 / .008 .020 / .010 / .005 .024 / .013 / .009 .022 / .012 / .008 N/A N/A .187 Thick Board: .024 / .014 / .010 .022 / .012 / .008 .024 / .014 / .010 .022 / .012 / .008 .026 / .016 / .012 .024 / .014 / .010 N/A N/A Micro Drilling: Laser Via Blind Via: .012/.006/.003 .010/.005/.003 .012/.004/.004 .011/.004/.004 NO NO N/A N/A Micro Drilling: Mechanical Via Blind Via: .012/.006/.003 .010/.005/.003 .020 / .010 / .006 .019 / .008/ .004 NO NO .024 / .014 / .010 .022 / .012 / .008 Merix Corporation Page 3 of 5 Rev:090128
  • 4. San Jose Oregon Huiyang Huizhou Volume Production Controlled Volume Production Volume Production Controlled Volume Production Volume Production Controlled Volume Production Volume Production Controlled Volume Production Class A Class B Class A Class B Class A Class B Class A Class B 5.0 Solder Mask and Silkscreen 5.1 Solder Mask Minimum Solder Mask Clearance: (LPI) Pad size larger than NPTH: .010 .006 .010 .006 .010 .006 .010 .006 Over Surface Image (pad relief): .006 .003 .005 .004 .006 .005 .006 .005 Web Between Surface Mount Pads: .004 .003 .003 .002 .004 .003 .004 .003 IPC SPEC COVERAGE IPC SPEC COVERAGE IPC SPEC COVERAGE IPC SPEC COVERAGE Solder Mask Thickness Over Metal: (SPC RANGES .0002 - .003 TYPICAL = .0007 over (SPC RANGES .0002 - .003 TYPICAL = .0007 over (SPC RANGES .0002 - .003 TYPICAL = .0007 over (SPC RANGES .0002 - .003 TYPICAL = .0007 over conductor) conductor) conductor) conductor) BLUE, RED, BLACK, Solder Mask Colors: GREEN GREEN RED, BLUE, BLACK GREEN BLUE, RED,BLACK GREEN, BLUE RED, BLACK YELLOW, WHITE TAIYO PSR4000-G23K semi-gloss, Huntsman Solder Mask Type: TAIYO-PSR4000 - HFX TAIYO-PSR4000 - HFX (Probimer77) TAIYO, Huntsman Minimum Mask Defined Pad Diameter: .012 .010 .012 .010 .012 .010 .012 .010 Mask Defined Pad Minimum Overlap of Copper: .005 .0025 .005 .0025 .005 .0025 .005 .0025 5.2 Silkscreen Minimum Width Silk Screen Image: .007 .005 .006 .005 .006 .005 .007 .006 Nomenclature Colors WHITE BLACK, YELLOW WHITE BLACK, YELLOW WHITE BLACK, YELLOW WHITE BLACK, YELLOW 6.0 Via-in-Pad - HDI 6.1 Epoxy Filled – Non Conductive Epoxy Filled Thru Hole Capability: YES YES YES YES NO Yes NO NO Epoxy Filled Thru Hole Minimum: .010 .0072 .010 .008 NO .010 NO NO Epoxy Filled Thru Hole Maximum: .018 .020 .020 .035 NO .020 NO NO Epoxy Filled μVia Process: YES YES YES YES NO NO NO NO Epoxy Filled μVia Hole Minimum: .0055 .004 .0055 .004 NO NO NO NO Minimum Board Thickness: .025 .020 .020 .020 NO .020 NO NO Maximum Board Thickness: .125 .180 .120 .180 NO .120 NO NO Via Fill Aspect Ratio: 8:1 12:1 10:1 12:1 NO 12:1 NO NO Maximum Panel Size for μVia: 12 X 18 18 X 24 18 X 24 21 X 24 NO 18 X 24 NO NO .004 / .0045 with Wrap Spec Outerlayer Trace Widths/Spacing .004 / .005 .0035 / .0045 .004 / .005 Class II NO .0045 / .005 NO NO 6.2 Copper Plated/ Filled Copper Filled μVia Process: NO NO NO YES NO NO NO NO Copper Filled μVia Hole Minimum: NO NO NO .004” NO NO NO NO Copper Filled μVia Hole Maximum: NO NO NO .005” NO NO NO NO Via Fill Aspect Ratio: NO NO NO .85:1 NO NO NO NO Maximum Board Thickness: NO NO NO <.150” NO NO NO NO .004”/.004” with LB to Outerlayer Trace Widths/Spacing: NO NO NO Pattern NO NO NO NO Combined with other fill technologies NO NO NO Must be reviewed NO NO NO NO 7.0 Military 7.1 Etch Back 2 Pt. Connection YES YES FR406, 370HR, FR408, Nelco-13, IS415, and Polyimide NO NO NO NO 3 Pt. Connection ( glass etch) YES YES FR406, 370HR and Polyimide NO NO NO NO 8.0 Cavity Boards - TMS Through Rout Technology: NO YES YES YES NO NO NO YES Step Rout Technology: NO YES YES YES NO NO NO YES 9.0 Thermal Management Technology 9.1 Coin Attached Conductive Adhesive: NO NO YES YES NO NO NO YES Solder Adhesive: NO NO NO YES NO NO NO NO 9.2 Pallet Attached Conductive Adhesive: NO NO YES YES NO NO NO YES Embedded Copper Technology(Merix Patent Pending): NO NO YES YES NO NO NO NO 10.0Surface Finishes Options 10.1 Surface Finishes Selection Hot Air Solder Level: YES YES YES YES YES YES YES YES Immersion Silver: Enthone Alpha Star MacDermid Sterling MacDermid Sterling MacDermid Sterling Lead Free OSP : Shikoku F2(LX) Shikoku F2(LX) Enthone 106AX-HT Shikoku F2(LX) Electroless Nickel Immersion Gold: YES YES YES YES YES YES YES YES Immersion Tin: YES YES NO Yes – thru SJ YES YES NO Processed in Huiyang Full Body Gold: YES YES – 4 mil spacing on .5 oz YES YES NO NO YES – 5:1 YES Bondable Gold: YES YES – 4 mil spacing on .5 oz NO NO NO NO NO NO Merix Corporation Page 4 of 5 Rev:090128
  • 5. San Jose Oregon Huiyang Huizhou Volume Production Controlled Volume Production Volume Production Controlled Volume Production Volume Production Controlled Volume Production Volume Production Controlled Volume Production Class A Class B Class A Class B Class A Class B Class A Class B 10.2 Mixed Finishes Immersion Silver with Selective Hard Gold: YES YES YES YES NO YES – tie bar NO YES – tie bar HASL with Selective Gold: YES YES YES YES NO YES NO YES Dual Gold Plating: YES YES YES YES NO NO YES YES Immersion Gold with OSP: YES YES NO NO NO NO NO NO Immersion Gold with Selective Hard Gold: NO YES NO YES NO YES – tie bar NO Yes Selective Hard Gold with OSP: YES YES YES YES YES YES – tie bar YES YES Recessed Fingers: YES YES NO NO NO NO YES YES 10.3 Lead-Free Surface Finishes Immersion Silver: YES YES YES YES YES YES YES YES Lead Free OSP : Shikoku F2(LX) Shikoku F2(LX) Shikoku F2(LX) Enthone 106AX-HT Electroless Nickel Immersion Gold: YES YES YES YES YES YES YES YES Immersion Tin: YES YES NO YES YES YES NO NO Full Body Gold: Processed in Huizhou YES YES YES YES NO NO YES Lead-Free HASL: NO YES – Outside Service NO YES – Outside Service NO NO NO NO 11.0 Testing Capabilities Minimum Test Continuity Resistance: 20 OHMS 10 OHMS 20 OHMS < 20 OHMS 50 OHMS 20 OHMS 50 OHMS 20 OHMS Maximum Test Voltage: 100V 200V 100V 250V 250V 250V 250V 250V Maximum Test Isolated Resistance: 10M OHMS 50M OHMS 10M OHMS 100M OHMS 10M OHMS 20M OHMS 20M OHMS 30M OHMS Largest Test Bed Fixtured: 12 X 19.3 16.5 X 22.5 29.6 x 19.2 DD 29.6 x 19.2 DD DOUBLE SIDED DOUBLE SIDED Largest Test Bed Flying Probe: 20 X 24 20 X 24 24X27 24X27 24 X 26 24 X 36 15.6x21.6 15.6x21.6 Electrical Test Pitch (Fixture Test): 0.019 0.016 .020 .016 .025 .020 .025 .020 Electrical Test Pitch (Flying Probe Test): 0.008 0.004 .010 .005 .010 .005 .010 .008 DC Line Resistance Testing: NO YES NO YES NO NO NO YES Prop Delay: NO NO YES YES NO NO NO NO 12.0 Electrical Performance TDR Test Tolerance (Print and Etch): +/- 10% +/- 7.5% +/- 10% +/- 7.5% +/- 15% +/- 10% +/- 10% +/- 10% TDR Test Tolerance (Plated Copper): +/- 15% +/- 10% +/- 10% +/- 10% +/- 15% +/- 10% +/- 15% +/- 10% TDR Test Tolerance Differential Measurements: +/- 15% +/- 10% +/- 10% +/- 10% +/- 15% +/- 10% +/- 15% +/- 10% TDR Tolerance Single Ended Tolerance: +/- 10% +/- 7.5% +/- 10% +/- 10% +/- 15% +/- 10% +/- 15% +/- 10% HiPot Testing (AC & DC): NO YES YES YES NO YES YES (DC) YES (DC) 13.0 Data & Documentation 13.1 Tooling Formats Film Data Formats: ODB++ RS-274X ODB++ RS-274X ODB++ RS-274X ODB++ RS-274X Drill Data Formats: ODB++ NC DATA & GERBER ODB++ NC DATA & GERBER ODB++ NC DATA & GERBER ODB++ NC DATA & GERBER Route Data Formats: ODB++ NC DATA & GERBER ODB++ NC DATA & GERBER ODB++ NC DATA & GERBER ODB++ NC DATA & GERBER Electrical Test Formats: ODB++ IPC-D-356A ODB++ IPC-D-356A ODB++ IPC-D-356A ODB++ IPC-D-356A IPC-D-356A OR MENTOR IPC-D-356A OR MENTOR IPC-D-356A OR MENTOR Netlist Compare Formats: ODB++ ODB++ ODB++ ODB++ IPC-D-356A OR MENTOR NEUTRAL FILE NEUTRAL FILE NEUTRAL FILE 13.2 Tooling Communication FTP FTP FTP FTP Media Types & Data Transfer: ftp.sj.merix.com ftp.merix.com ftp.asia.merix.com ftp.asia.merix.com E-mail E-mail E-mail E-mail cam@sj.merix.com cam@fg.merix.com cam@hy.merix.com hzphoto@asia.merix.com Compression Formats: ZIP, TAR, TGZ RAR, ARC ZIP, TAR, TGZ RAR, ARC ZIP, TAR, TGZ RAR, ARC ZIP, TGZ RAR Secured Transfer: FTP PGP ENCRYPTION FTP PGP ENCRYPTION FTP PGP ENCRYPTION FTP PGP ENCRYPTION Merix – San Jose Merix – Oregon Merix - Huiyang, China Merix – Huizhou, China 355 Turtle Creek Court 1521 Poplar Avenue 23 Yin Ling Lu, Chen Jiang Town, Hui Yang City 16 Gu Tang Au, Industrial District, Huizhou City San Jose, California 95125 Forest Grove, Oregon 97116 Guang Dong Province, 516229 China Guang Dong Province, China Phone: (800) 800-3278 Phone: (888) 256-3749 Phone: 86 752 2617 111 Phone: 86 752 2266 111 Direct: (408) 280-0422 Direct: (503) 359-9300 FTP: ftp.asia.merix.com FTP: ftp.asia.merix.com FTP: ftp.sj.merix.com FTP: ftp.merix.com Merix Corporation Page 5 of 5 Rev:090128