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DOCTOR:
Developing On-Orbit Servicing Concepts,
  Technology Options, and Roadmap


                       Final Report

             International Space University
              Summer Session Program 2007




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          
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  
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____________________________ Acknowledgements



            

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
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                                                    
                                                           
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                    
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                                       
                    
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                                                          
                                        
                       
                  
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                                           
                      

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                                                 
                           
                                                         
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                                          
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                        
                                                                    
                        
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                      
                                                                    
                           
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                 
                                                                    
                                         
                                                         
                                     
                                                  
                                                      
                               
                                                
                                               
                                     
                                              
                                                   
                                      
                                                
                   
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                              
                                                         
                    
                                                                      
         
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                                
                                                         
                         
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                                                   iii
_______________________________________ Abstract



               
               
         

  
              

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            
           
  

            
              
              
             
             

  

              
  


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________________________________ Faculty Preface



              
            
            

             
        
            
  
              
           
           

             
           
          
             

                

  
          
             
             
  
            

  
 
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                                             
                                                   
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                                                   v
________________________________ Student Preface







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  
           

  

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



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              
  
 

    
  
  




  




      
     




vi   
______________________________Table of Contents




1. INTRODUCTION ...............................................................................................................1
        1.1 DEFINING ON-ORBIT SERVICING ...............................................................................1
        1.2 MISSION STATEMENT.................................................................................................1
        1.3 MOTIVATION FOR OOS..............................................................................................2
        1.4 PURPOSE AND SCOPE .................................................................................................2
        1.5 METHODOLOGY .........................................................................................................2
        1.6 SUPPORTING MATERIAL .............................................................................................3

2. BACKGROUND OF OOS ..................................................................................................4
        2.1 WHAT MAKES A SPACECRAFT FAIL?.........................................................................4
        2.2 HISTORICAL OOS MISSIONS ......................................................................................5
        2.3 MISSION CATEGORIES................................................................................................6

3. CHALLENGES....................................................................................................................9
        3.1 ECONOMIC CHALLENGES ...........................................................................................9
        3.2 ENGINEERING RISKS ..................................................................................................9
        3.3 TECHNOLOGY TRANSFER AND EXPORT CONTROLS ................................................10
        3.4 LIABILITY, INSURANCE, AND LICENSING.................................................................10
        3.5 SPACE DEBRIS ..........................................................................................................11
        3.6 SPACE TRAFFIC MANAGEMENT ...............................................................................11
        3.7 TECHNOLOGY READINESS LEVEL ............................................................................11
        3.8 STANDARDIZATION ..................................................................................................12
        3.9 CUSTOMER TRUST ...................................................................................................12
        3.10 SUMMARY ..........................................................................................................12

4. BRIDGING THE GAP - SOLUTIONS ...........................................................................13
        4.1 INDUSTRY-DRIVEN STANDARDIZATION ..................................................................13
        4.2 TECHNOLOGY DIFFUSION THROUGH MILITARY......................................................16
        4.3 STANDARDIZATION THROUGH PUBLIC-PRIVATE PARTNERSHIP ..............................17
        4.4 ISS ROBOTICS SPIN-OFF INITIATIVE ........................................................................19
        4.5 COMMERCIAL SPACE STANDARDS BOARD ..............................................................20
        4.6 SPACE TRAFFIC MANAGEMENT REGULATIONS .......................................................21
        4.7 SUMMARY ................................................................................................................22

5. NEAR-TERM VISION .....................................................................................................23
        5.1 POTENTIAL CUSTOMERS ..........................................................................................24
        5.2 KEY CONSIDERATIONS AND ENABLERS ..................................................................24
        5.3 MISSIONS AND ACTIVITIES ENABLED ......................................................................26
        5.4 SUMMARY ................................................................................................................26

6. MID-TERM VISION ........................................................................................................27
        6.1 POTENTIAL CUSTOMERS ..........................................................................................27
        6.2 KEY CONSIDERATIONS AND ENABLERS ..................................................................28


                                                                            vii
6.3 MISSIONS AND ACTIVITIES ENABLED ......................................................................30

7. MID-TERM SYSTEM ARCHITECTURE.....................................................................32
         7.1 MISSION REQUIREMENTS .........................................................................................32
         7.2 ARCHITECTURE TRADE STUDY ................................................................................33
         7.3 SYSTEM DESIGN FOR ON-DEMAND ORBITAL REPLACEMENT UNIT ........................37
         7.4 SUBSYSTEM DESIGN ................................................................................................44
         7.5 MARKET ANALYSIS .................................................................................................54
         7.6 CONCLUSIONS ..........................................................................................................60

8. FAR-TERM VISION ........................................................................................................62
         8.1 POTENTIAL CUSTOMERS ..........................................................................................62
         8.2 KEY CONSIDERATIONS AND ENABLERS ..................................................................62
         8.3 MISSIONS AND ACTIVITIES ENABLED ......................................................................63
         8.4 SUMMARY ................................................................................................................64

9. CONCLUSIONS AND RECOMMENDATIONS ..........................................................66

ANNEX A. FEASIBILITY MATRIX.................. ERROR! BOOKMARK NOT DEFINED.
         A.1 INTRODUCTION ........................................................................................................75
         A.2 POLICY CRITERIA ....................................................................................................76
         A.3 ECONOMIC CRITERIA...............................................................................................76
         A.4 TECHNICAL FEASIBILITY .........................................................................................76
         A.5 INTERDISCIPLINARY CRITERIA ...............................................................................77
         A.6 ANALYSIS ................................................................................................................77
         A.7 MATRIX SENSITIVITY ..............................................................................................80




viii 
_________________________________Index of Figures




........................................................................4
..............................................................20
 ...............................................................................................23
...........................................................................................26
.................................................................................................27
 .....................................................................................................31
 ......................................................34
 ...................................................34
.........................................................................................38
 .............................................................................40
 ................................................................................................45
............................................................................................47
............................................................................................49
.................................................................................50
.................................................................................................50
 ...........................................................................................51
 ...............................................................52
....................................................................................................53
 .................................................................56
 ...............................................................................................................60
..................................................................................................62
.................................................................64
........................................................................................64
 ......................................................................................................65







                                                                              ix
_________________________________ Index of Tables




Table 4-1: Cost Model for OOS Delivered by a Satellite Manufacturer ..................................16
Table 6-1: Technologies that may enable OOS in the Mid-Term ............................................28
Table 6-2: Robotic OOS platforms available in the Near-Term...............................................28
Table 7-1: Summary of Systems Trades...................................................................................35
Table 7-2: Mass Distribution of the Servicer............................................................................38
Table 7-3: ORU Lifetimes ........................................................................................................40
Table 7-4: Ion engine performance...........................................................................................45
Table 7-5: ODORU Power Budget...........................................................................................46
Table 7-6: Power Consumption of Subsystems........................................................................46
Table 7-7: Solar Panel efficiency .............................................................................................46
Table 7-8: Trade-off of Autonomous vs. Teleoperated Operations..........................................48
Table7-9: Requirement of Servicer System (ITU 2007; SLBC 2007) .....................................53
Table7-10: Frequency bandwidth and antenna type .................................................................54
Table7-11: Result of link budget calculation............................................................................54
Table 7-12: Estimated OOS Annual Market Value ..................................................................55
Table 7-13: Trade-off Analysis for ORU service mission prices .............................................57
Table 7-14: ORU-like failures in GEO (Sullivan 2005)...........................................................57
Table 7-15: ORU-replacement market (Sullivan 2005)............................................................58
Table 7-16: ORU-Replacement projected annual revenues......................................................59
Table 7-17: Project Cost and Revenue until Breakeven ...........................................................60





x    
_______________________________List of Acronyms



                                                         
                              
                               
                                
                                            
                            
                                
                             
                                    
                      
                                           
                                     
               
                              
                            
                                               
                                              
                                      
                                    
                                                      
                                                             
                          
                                  
                                   
                             
                     
                  
                                
                                           
                                  
                        
                      
                                             
                               
                                        
                                                              
                                                         
                          
                                           
                              
                                     
                                             
                           
                                   
                                        
                            
                                             
                                
                                                  
                          
                             
                                                   
                      
                         



                                          xi
                          
                                                     
                    
                     
                                                     
                                  
                                 
                   
                                                  
                                                         
                                
                              
                              
                          
                                       
                                                           
                                                        
                                         
                               
                                            
                                     
                                     
                                                   
                           
                              
                                 
                                        
                               
                               
                                                                
                                                          
                        
                                             
                                
                                            
                               
                                     
            
                                         
                              
                                           
                                     
                                                     
                                                 
                               
                                        
                           
                  
                              
                                    
         




xii 
__________________________________Chapter 1
                                                                   Introduction



             
  
               
         



      
               

               
          
            
            

              

  
           
  

                  
                  
                    
         
          

  



      

  

                   
                 
                  
         




                                                1
       

          
  
             
  
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          
            
          
  
          
       
          
           
             



              
  
              

  
            



       
           
         
           
          
          
  

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

           
           
             







       
             
              
             
              
             


2     
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ISU SSP07 TP Report On Orbit Servicing Doctor

  • 1. DOCTOR: Developing On-Orbit Servicing Concepts, Technology Options, and Roadmap Final Report International Space University Summer Session Program 2007 
  • 2.
  • 3.                                            i
  • 4. ____________________________ Acknowledgements                                                                         ii 
  • 5. ________________________________________ Authors                                                                                                                                          iii
  • 6. _______________________________________ Abstract                                                                                                                                                                                               iv 
  • 7. ________________________________ Faculty Preface                                                                                                                                                                                                                                                                                       v
  • 8. ________________________________ Student Preface                                                                                vi 
  • 9. ______________________________Table of Contents 1. INTRODUCTION ...............................................................................................................1 1.1 DEFINING ON-ORBIT SERVICING ...............................................................................1 1.2 MISSION STATEMENT.................................................................................................1 1.3 MOTIVATION FOR OOS..............................................................................................2 1.4 PURPOSE AND SCOPE .................................................................................................2 1.5 METHODOLOGY .........................................................................................................2 1.6 SUPPORTING MATERIAL .............................................................................................3 2. BACKGROUND OF OOS ..................................................................................................4 2.1 WHAT MAKES A SPACECRAFT FAIL?.........................................................................4 2.2 HISTORICAL OOS MISSIONS ......................................................................................5 2.3 MISSION CATEGORIES................................................................................................6 3. CHALLENGES....................................................................................................................9 3.1 ECONOMIC CHALLENGES ...........................................................................................9 3.2 ENGINEERING RISKS ..................................................................................................9 3.3 TECHNOLOGY TRANSFER AND EXPORT CONTROLS ................................................10 3.4 LIABILITY, INSURANCE, AND LICENSING.................................................................10 3.5 SPACE DEBRIS ..........................................................................................................11 3.6 SPACE TRAFFIC MANAGEMENT ...............................................................................11 3.7 TECHNOLOGY READINESS LEVEL ............................................................................11 3.8 STANDARDIZATION ..................................................................................................12 3.9 CUSTOMER TRUST ...................................................................................................12 3.10 SUMMARY ..........................................................................................................12 4. BRIDGING THE GAP - SOLUTIONS ...........................................................................13 4.1 INDUSTRY-DRIVEN STANDARDIZATION ..................................................................13 4.2 TECHNOLOGY DIFFUSION THROUGH MILITARY......................................................16 4.3 STANDARDIZATION THROUGH PUBLIC-PRIVATE PARTNERSHIP ..............................17 4.4 ISS ROBOTICS SPIN-OFF INITIATIVE ........................................................................19 4.5 COMMERCIAL SPACE STANDARDS BOARD ..............................................................20 4.6 SPACE TRAFFIC MANAGEMENT REGULATIONS .......................................................21 4.7 SUMMARY ................................................................................................................22 5. NEAR-TERM VISION .....................................................................................................23 5.1 POTENTIAL CUSTOMERS ..........................................................................................24 5.2 KEY CONSIDERATIONS AND ENABLERS ..................................................................24 5.3 MISSIONS AND ACTIVITIES ENABLED ......................................................................26 5.4 SUMMARY ................................................................................................................26 6. MID-TERM VISION ........................................................................................................27 6.1 POTENTIAL CUSTOMERS ..........................................................................................27 6.2 KEY CONSIDERATIONS AND ENABLERS ..................................................................28  vii
  • 10. 6.3 MISSIONS AND ACTIVITIES ENABLED ......................................................................30 7. MID-TERM SYSTEM ARCHITECTURE.....................................................................32 7.1 MISSION REQUIREMENTS .........................................................................................32 7.2 ARCHITECTURE TRADE STUDY ................................................................................33 7.3 SYSTEM DESIGN FOR ON-DEMAND ORBITAL REPLACEMENT UNIT ........................37 7.4 SUBSYSTEM DESIGN ................................................................................................44 7.5 MARKET ANALYSIS .................................................................................................54 7.6 CONCLUSIONS ..........................................................................................................60 8. FAR-TERM VISION ........................................................................................................62 8.1 POTENTIAL CUSTOMERS ..........................................................................................62 8.2 KEY CONSIDERATIONS AND ENABLERS ..................................................................62 8.3 MISSIONS AND ACTIVITIES ENABLED ......................................................................63 8.4 SUMMARY ................................................................................................................64 9. CONCLUSIONS AND RECOMMENDATIONS ..........................................................66 ANNEX A. FEASIBILITY MATRIX.................. ERROR! BOOKMARK NOT DEFINED. A.1 INTRODUCTION ........................................................................................................75 A.2 POLICY CRITERIA ....................................................................................................76 A.3 ECONOMIC CRITERIA...............................................................................................76 A.4 TECHNICAL FEASIBILITY .........................................................................................76 A.5 INTERDISCIPLINARY CRITERIA ...............................................................................77 A.6 ANALYSIS ................................................................................................................77 A.7 MATRIX SENSITIVITY ..............................................................................................80 viii 
  • 11. _________________________________Index of Figures ........................................................................4 ..............................................................20  ...............................................................................................23 ...........................................................................................26 .................................................................................................27  .....................................................................................................31  ......................................................34  ...................................................34 .........................................................................................38  .............................................................................40  ................................................................................................45 ............................................................................................47 ............................................................................................49 .................................................................................50 .................................................................................................50  ...........................................................................................51  ...............................................................52 ....................................................................................................53  .................................................................56  ...............................................................................................................60 ..................................................................................................62 .................................................................64 ........................................................................................64  ......................................................................................................65     ix
  • 12. _________________________________ Index of Tables  Table 4-1: Cost Model for OOS Delivered by a Satellite Manufacturer ..................................16 Table 6-1: Technologies that may enable OOS in the Mid-Term ............................................28 Table 6-2: Robotic OOS platforms available in the Near-Term...............................................28 Table 7-1: Summary of Systems Trades...................................................................................35 Table 7-2: Mass Distribution of the Servicer............................................................................38 Table 7-3: ORU Lifetimes ........................................................................................................40 Table 7-4: Ion engine performance...........................................................................................45 Table 7-5: ODORU Power Budget...........................................................................................46 Table 7-6: Power Consumption of Subsystems........................................................................46 Table 7-7: Solar Panel efficiency .............................................................................................46 Table 7-8: Trade-off of Autonomous vs. Teleoperated Operations..........................................48 Table7-9: Requirement of Servicer System (ITU 2007; SLBC 2007) .....................................53 Table7-10: Frequency bandwidth and antenna type .................................................................54 Table7-11: Result of link budget calculation............................................................................54 Table 7-12: Estimated OOS Annual Market Value ..................................................................55 Table 7-13: Trade-off Analysis for ORU service mission prices .............................................57 Table 7-14: ORU-like failures in GEO (Sullivan 2005)...........................................................57 Table 7-15: ORU-replacement market (Sullivan 2005)............................................................58 Table 7-16: ORU-Replacement projected annual revenues......................................................59 Table 7-17: Project Cost and Revenue until Breakeven ...........................................................60  x 
  • 13. _______________________________List of Acronyms                                                                                                                                                                                                              xi
  • 14.                                                                                                                                                                                                               xii 
  • 15. __________________________________Chapter 1 Introduction                                                                                                                                                                                                                                        1
  • 16.                                                                                                                                                                                                                                                                                                                                                                             2 