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FLOORING

   SCREEDS
SELF LEVELLING
Screeds
ARDEX
‘RAPIDRY FORMULA’ CEMENT SYSTEMS
ARDEX
   ‘RAPIDRY FORMULA’ CEMENT SYSTEMS




                       Products with the ‘Rapidry Formula’ logo
                           incorporate unique technology:

                      ‘Rapidry Formula’ products have the ability
                        to totally bind the water used for mixing

 This means rapid hardening and drying regardless of thickness for commercial and
                            industrial flooring systems

This means elimination of the risk of water discoloration, staining and efflorences when
                                   fixing natural stone
Surface laitance on concrete




        Not normally so very evident
       and not removable by brushing
Scrabbling equipment

                       Appearance on Site
Result of background shrinkage after fixing floor tiles
Moisture from substrate reacts with minerals in the stone
Permanent moisture staining from screed
Permanent Staining from moisture in screed
Reasons for the Discolouration of Natural Stone




A.   Dirt entrained from above, incorrectly sealed or maintained

B.   Rising moisture releases minerals contained in the natural stone

C.   Contamination carried up from the mortar bed (organic substances, metal)

D.   Moisture from the substrate (screed, concrete or adhesive), the grouting compound and plasticiser in
     the silicone will discolour edge areas, known as `picture framing`

E.   Calcium hydroxide in the mortar bed is deposited on the surface and becomes
     calcium carbonate (known as lime bloom or efflorescence)

F.   Moisture spots caused by freeze/ thaw activity
LET US TAKE YOUR
 HEADACHE AWAY
Ardex
‘Rapidry Formula’ Cement Systems
Ardex
  ‘Rapidry Formula’ Cement Systems




                       Products with the ‘Rapidry Formula’ logo
                           incorporate unique technology:

                      ‘Rapidry Formula’ products have the ability
                        to totally bind the water used for mixing

 This means rapid hardening and drying regardless of thickness for commercial and
                            industrial flooring systems

This means elimination of the risk of water discoloration, staining and efflorences when
                                   fixing natural stone
Screed cement

• A37
• A38
Screed cement
                             A37
Rapid hardening and drying cement for floor screeds


•   Rapid hardening –
    walk able in 3-4 hours

•   Rapid drying – receives floor coverings after 1-7 days regardless of
    thickness

•   Apply as bonded, unbonded or floating screed

•   Rapid strength development,
    10/30/35 N/mm2 after 1/7/28 days

•   Can be pumped for fast application
Screed cement
                         A38
Rapid hardening and drying cement for floor screeds


 Rapid hardening – walk able in 3 hours
 Rapid drying – receives floor coverings after 48 hours
    regardless of thickness
•   Tiling after only 4 hours
   Passes Test with BRE screed tester
   Apply as bonded, unbonded or floating screed
   Rapid strength development,
    25/40/45 N/mm2 after 1/6/28 days
   Can be pumped for fast application
   Rapidry Formula
Forced action screed mixer
Workable and compactable consistency
On-site test for mortar consistency




                                      Squeeze
                                      ball test
Slurry bonding of ARDEX A 37
A37 – Bonded




Bonded screed minimum 15mm thick on bonding slurry
A 37 - Unbonded




                Unbonded screed
              minimum 45mm thick
Wet screed    on polyethylene sheet
                                  Vertical screed edge
Screeds with Perimeter Strips
 either so....




 E-27
Screeds with Perimeter Strips
 or so....!




E-28
STITCHING JOINT




E-29
Toppings (Wearing screeds)




Overtake any joint from the substrate into the screed as well as top floor!
BRE
 Screed
Tester in
 action
Screed Soundness In Situ Crushing
        Resistance Tester




                     Template




                                    Gauge
Smoothing/Self levelling
•   CL 11
•   K15
•   K80
•   K301
P 82
                      Priming and bonding agent

   For internal use only
   Two-part water-based synthetic dispersion primer and
    bonding agent
   Seals substrates and acts as an adhesive bridge
   Nonflammable
   Suitable for dense or smooth surfaces for receiving
    ceramic tiles or smoothing compounds
   Use to prime rigid metal flooring grade asphalt, suitable
    paint coatings, glazed tiles, power floated concrete,
    adhesive residues etc.
P51
                        Primer and Bonding Agent

• Improves Adhesion
• Inhibit Penetration of water
• Used as pore sealer on floor surfaces to prevent air bubbles rising
  through the sub floor smoothing compound
• Mixed with water to prepare internal surfaces to receive Cement – based
  levelling compounds, adhesive,screeds as well as plaster material
• To prolong flow life and workability
PRIMING EQUIPMENT SET UP
MIXING STATION SET UP




     Water Butt


 Hose Pipe




Calibration bucket
Gauging trowel in use
K15 APPLICATION
K15 Before and after

           Old
        smoothing
        compound

           K 15
CL 11
              Commercial Levelling Compound


•   Cement based
•   Can be applied from 2mm to10mm
•   Walk able after 3hrs and ready to receive floor covering within 48 hrs
•   Durable – Excellent surface Hardness
•   Produces Flat and absorbent surfaces for the subsequent laying of all
    kind of flooring products
•   Used in internal sub floor such as concrete, cement/sand screed, quarry
    tiles etc.
•   Generally P51 primer is mandatory especially on absorbent sub – floor
•   Coverage approx. 1.5kg/m2/mm i.e 25kg bag /5.55m2/3mm thick
•   Compressive strength : 5/20/26 N/mm2 at 1/7/28 days respectively
K15
             Self levelling Sub- floor Smoothing Compound

•   Rapid hardening – workable in approx. 2 hours
•   Rapid Drying – receives floor coverings within 24 hrs regardless of thickness
•   Rapidry Formula – It is the ability of the mortar to totally bind the water used for
    mixing
•   Prime with P82 non porous or P51 primers for porous
•   Used in internal sub floor such as concrete, cement/sand screed, quarry tiles etc.
•   Applications include smoothing tampered , uneven, damaged or rained in-situ
    concrete sub floors
•   Can be applied from 3mm to10mm
•   Coverage approx. 1.5kg/m2/mm i.e. 22kg bag /5m2/3mm thick
K 80
           Rapid Drying Industrial Topping/Wearing Surface


•   Rapid hardening
•   Rapid Drying – receives floor coverings within 24 hrs regardless of thickness
•   Fast track – Install in the evening and reopen for business next day
•   Can be applied by trowel or pump
•   Strong – with stands heavy wheeled traffic and has excellent abrasion
    resistance(Industrial)
•   Can receive a range of surface finishes including epoxy paints, resin coating
•   Rapidry Formula – It is the ability of the mortar to totally bind the water used for
    mixing
•   Prime with R3E with sand blinding or P51 in 1:2 ratio
•   Used in internal sub floor such as concrete up to 5mm to 50mm.
•   Coverage approx. 1.65kg/m2/mm i.e. 25kg bag /3m2/5mm thick
•   Compressive strength : 14/20/32 N/mm2 at 1/7/28 days respectively
K301
   Exterior Self-smoothing levelling and Resurfacing compound

• Suitable for internal and external applications
• For smoothing and resurfacing paths, drives, parking areas, courtyards,
  etc.
• Fast setting – Walk able after 2 hrs
• Rapid hardening can with stand light vehicular traffic after 48 hrs
• For thickness 2mm up to 20mm
• Can be used with suitable resin coatings
• Prime with R3E with sand blinding or P51 in 1:2 ratio
• Used in both internal and external sub floor such as concrete
• Coverage approx. 1.6kg/m2/mm i.e. 25kg bag /7.8m2/2mm thick
• Compressive strength : 20/28 N/mm2 at 7/28 days respectively
SLC                  USAGE                         COMPRESSION       TENSILE BENDING/     BALL PRESSURE   WALKABILITY/USABILI
                                                        STRENGTH           FLEXURAL            HARDNESS             TY
                                                       After 28 days


CL11     Internal - For levels and smooth          26 N/mm2            6 N/mm2             65 N/mm2          3 hours at 3mm
         uneven internal sub floor prior to                                                                  thickness
         floor covers – 2-10mm thick



K 15     Internal sub-floors of concrete,          28.8 N/mm2          7 N/mm2             73N/mm2           2 hours for walking and
         cement/sand, quarry tiles, etc., prior                                                              24 hours for floor
         to the installation of floor coverings.                                                             covers



K 80     Internal - Compound for resurfacing       32 N/mm2            9 N/mm2             90 N/mm2          2 hours for walking and
         and leveling existing concrete floors                                                               24 hours for floor
         to give a hard, smooth, flat, wearing                                                               coatings
         surface or as a base for suitable paint
         and resin coatings. 5-50mm thick




K 301    External - For smooth and level the       28 N/mm2            6.5 N/mm2           65 N/mm2          2 hours for walking and
         concrete surfaces such as balconies,                                                                2, 5 , 7 days for over
         domestic      driveways,    garages,                                                                coat of 5, 10 & 20mm
         walkways etc exposed to normal foot                                                                 thick respectively
         and rubber wheeled traffic. 2-20mm
         thick
CPS – Car Park System
CPS – Car Park System
CPS – Car Park System
CPS – Car Park System
CPS – Car Park System
CPS – Car Park System
CPS – Car Park System
HIGH PERFORMANCE
INDUSTRIAL FLOORING PRODUCTS
Ardex Industrial Flooring System




 AIRCRAFT HANGERS               BAKERY   GARAGES /WORKSHOPS




                    DRINKS PRODUCTION
                                           PUBLIC AREAS
MEAT PROCCESSING
R3E
                Priming and bonding agent

   For internal and external use
   Two-part epoxy based primer and bonding agent
   Solvent free, can be sand-blinded
   Seals substrates and acts as an adhesive bridge
   Suitable for dense or smooth surfaces for
    receiving epoxy coatings, PU’s and/or smoothing
    compounds
   Use to prime rigid metal flooring grade asphalt,
    suitable paint coatings, glazed tiles, power floated
    concrete, adhesive residues etc.
   Easy mixing 1:1 of the two parts in pre-measured
    packs
R4P
                Priming and bonding agent


   For internal and external use
   Three-part PU based primer and bonding agent
   Solvent free, can be sand-blinded
   Seals substrates and acts as an adhesive bridge
   Suitable for dense or smooth surfaces for
    receiving epoxy coatings, PU’s and/or smoothing
    compounds
   Use to prime rigid metal flooring grade asphalt,
    suitable paint coatings, glazed tiles, power floated
    concrete, adhesive residues etc.
   Easy mixing 1:1:1 of the three parts in pre-
    measured packs
SURFACE PREPEPREATION BY SCARFICATION
Cutting and anchoring
PRIMING WITH R3E
BLINDING WITH ARDEX FINE AGGREGATE




                                 Aggregate blinding to
                                     provide key,
                                 approximately 1kg/m2
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Flooring

  • 1.
  • 2. FLOORING SCREEDS SELF LEVELLING
  • 5. ARDEX ‘RAPIDRY FORMULA’ CEMENT SYSTEMS Products with the ‘Rapidry Formula’ logo incorporate unique technology: ‘Rapidry Formula’ products have the ability to totally bind the water used for mixing This means rapid hardening and drying regardless of thickness for commercial and industrial flooring systems This means elimination of the risk of water discoloration, staining and efflorences when fixing natural stone
  • 6. Surface laitance on concrete Not normally so very evident and not removable by brushing
  • 7. Scrabbling equipment Appearance on Site
  • 8. Result of background shrinkage after fixing floor tiles
  • 9.
  • 10.
  • 11. Moisture from substrate reacts with minerals in the stone
  • 13. Permanent Staining from moisture in screed
  • 14. Reasons for the Discolouration of Natural Stone A. Dirt entrained from above, incorrectly sealed or maintained B. Rising moisture releases minerals contained in the natural stone C. Contamination carried up from the mortar bed (organic substances, metal) D. Moisture from the substrate (screed, concrete or adhesive), the grouting compound and plasticiser in the silicone will discolour edge areas, known as `picture framing` E. Calcium hydroxide in the mortar bed is deposited on the surface and becomes calcium carbonate (known as lime bloom or efflorescence) F. Moisture spots caused by freeze/ thaw activity
  • 15. LET US TAKE YOUR HEADACHE AWAY
  • 17. Ardex ‘Rapidry Formula’ Cement Systems Products with the ‘Rapidry Formula’ logo incorporate unique technology: ‘Rapidry Formula’ products have the ability to totally bind the water used for mixing This means rapid hardening and drying regardless of thickness for commercial and industrial flooring systems This means elimination of the risk of water discoloration, staining and efflorences when fixing natural stone
  • 19. Screed cement A37 Rapid hardening and drying cement for floor screeds • Rapid hardening – walk able in 3-4 hours • Rapid drying – receives floor coverings after 1-7 days regardless of thickness • Apply as bonded, unbonded or floating screed • Rapid strength development, 10/30/35 N/mm2 after 1/7/28 days • Can be pumped for fast application
  • 20. Screed cement A38 Rapid hardening and drying cement for floor screeds  Rapid hardening – walk able in 3 hours  Rapid drying – receives floor coverings after 48 hours regardless of thickness • Tiling after only 4 hours  Passes Test with BRE screed tester  Apply as bonded, unbonded or floating screed  Rapid strength development, 25/40/45 N/mm2 after 1/6/28 days  Can be pumped for fast application  Rapidry Formula
  • 23. On-site test for mortar consistency Squeeze ball test
  • 24. Slurry bonding of ARDEX A 37
  • 25. A37 – Bonded Bonded screed minimum 15mm thick on bonding slurry
  • 26. A 37 - Unbonded Unbonded screed minimum 45mm thick Wet screed on polyethylene sheet Vertical screed edge
  • 27. Screeds with Perimeter Strips  either so.... E-27
  • 28. Screeds with Perimeter Strips  or so....! E-28
  • 30. Toppings (Wearing screeds) Overtake any joint from the substrate into the screed as well as top floor!
  • 32. Screed Soundness In Situ Crushing Resistance Tester Template Gauge
  • 33. Smoothing/Self levelling • CL 11 • K15 • K80 • K301
  • 34. P 82 Priming and bonding agent  For internal use only  Two-part water-based synthetic dispersion primer and bonding agent  Seals substrates and acts as an adhesive bridge  Nonflammable  Suitable for dense or smooth surfaces for receiving ceramic tiles or smoothing compounds  Use to prime rigid metal flooring grade asphalt, suitable paint coatings, glazed tiles, power floated concrete, adhesive residues etc.
  • 35. P51 Primer and Bonding Agent • Improves Adhesion • Inhibit Penetration of water • Used as pore sealer on floor surfaces to prevent air bubbles rising through the sub floor smoothing compound • Mixed with water to prepare internal surfaces to receive Cement – based levelling compounds, adhesive,screeds as well as plaster material • To prolong flow life and workability
  • 37.
  • 38.
  • 39. MIXING STATION SET UP Water Butt Hose Pipe Calibration bucket
  • 42. K15 Before and after Old smoothing compound K 15
  • 43. CL 11 Commercial Levelling Compound • Cement based • Can be applied from 2mm to10mm • Walk able after 3hrs and ready to receive floor covering within 48 hrs • Durable – Excellent surface Hardness • Produces Flat and absorbent surfaces for the subsequent laying of all kind of flooring products • Used in internal sub floor such as concrete, cement/sand screed, quarry tiles etc. • Generally P51 primer is mandatory especially on absorbent sub – floor • Coverage approx. 1.5kg/m2/mm i.e 25kg bag /5.55m2/3mm thick • Compressive strength : 5/20/26 N/mm2 at 1/7/28 days respectively
  • 44. K15 Self levelling Sub- floor Smoothing Compound • Rapid hardening – workable in approx. 2 hours • Rapid Drying – receives floor coverings within 24 hrs regardless of thickness • Rapidry Formula – It is the ability of the mortar to totally bind the water used for mixing • Prime with P82 non porous or P51 primers for porous • Used in internal sub floor such as concrete, cement/sand screed, quarry tiles etc. • Applications include smoothing tampered , uneven, damaged or rained in-situ concrete sub floors • Can be applied from 3mm to10mm • Coverage approx. 1.5kg/m2/mm i.e. 22kg bag /5m2/3mm thick
  • 45. K 80 Rapid Drying Industrial Topping/Wearing Surface • Rapid hardening • Rapid Drying – receives floor coverings within 24 hrs regardless of thickness • Fast track – Install in the evening and reopen for business next day • Can be applied by trowel or pump • Strong – with stands heavy wheeled traffic and has excellent abrasion resistance(Industrial) • Can receive a range of surface finishes including epoxy paints, resin coating • Rapidry Formula – It is the ability of the mortar to totally bind the water used for mixing • Prime with R3E with sand blinding or P51 in 1:2 ratio • Used in internal sub floor such as concrete up to 5mm to 50mm. • Coverage approx. 1.65kg/m2/mm i.e. 25kg bag /3m2/5mm thick • Compressive strength : 14/20/32 N/mm2 at 1/7/28 days respectively
  • 46. K301 Exterior Self-smoothing levelling and Resurfacing compound • Suitable for internal and external applications • For smoothing and resurfacing paths, drives, parking areas, courtyards, etc. • Fast setting – Walk able after 2 hrs • Rapid hardening can with stand light vehicular traffic after 48 hrs • For thickness 2mm up to 20mm • Can be used with suitable resin coatings • Prime with R3E with sand blinding or P51 in 1:2 ratio • Used in both internal and external sub floor such as concrete • Coverage approx. 1.6kg/m2/mm i.e. 25kg bag /7.8m2/2mm thick • Compressive strength : 20/28 N/mm2 at 7/28 days respectively
  • 47. SLC USAGE COMPRESSION TENSILE BENDING/ BALL PRESSURE WALKABILITY/USABILI STRENGTH FLEXURAL HARDNESS TY After 28 days CL11 Internal - For levels and smooth 26 N/mm2 6 N/mm2 65 N/mm2 3 hours at 3mm uneven internal sub floor prior to thickness floor covers – 2-10mm thick K 15 Internal sub-floors of concrete, 28.8 N/mm2 7 N/mm2 73N/mm2 2 hours for walking and cement/sand, quarry tiles, etc., prior 24 hours for floor to the installation of floor coverings. covers K 80 Internal - Compound for resurfacing 32 N/mm2 9 N/mm2 90 N/mm2 2 hours for walking and and leveling existing concrete floors 24 hours for floor to give a hard, smooth, flat, wearing coatings surface or as a base for suitable paint and resin coatings. 5-50mm thick K 301 External - For smooth and level the 28 N/mm2 6.5 N/mm2 65 N/mm2 2 hours for walking and concrete surfaces such as balconies, 2, 5 , 7 days for over domestic driveways, garages, coat of 5, 10 & 20mm walkways etc exposed to normal foot thick respectively and rubber wheeled traffic. 2-20mm thick
  • 48. CPS – Car Park System
  • 49.
  • 50.
  • 51. CPS – Car Park System
  • 52. CPS – Car Park System
  • 53. CPS – Car Park System
  • 54. CPS – Car Park System
  • 55. CPS – Car Park System
  • 56. CPS – Car Park System
  • 58. Ardex Industrial Flooring System AIRCRAFT HANGERS BAKERY GARAGES /WORKSHOPS DRINKS PRODUCTION PUBLIC AREAS MEAT PROCCESSING
  • 59. R3E Priming and bonding agent  For internal and external use  Two-part epoxy based primer and bonding agent  Solvent free, can be sand-blinded  Seals substrates and acts as an adhesive bridge  Suitable for dense or smooth surfaces for receiving epoxy coatings, PU’s and/or smoothing compounds  Use to prime rigid metal flooring grade asphalt, suitable paint coatings, glazed tiles, power floated concrete, adhesive residues etc.  Easy mixing 1:1 of the two parts in pre-measured packs
  • 60. R4P Priming and bonding agent  For internal and external use  Three-part PU based primer and bonding agent  Solvent free, can be sand-blinded  Seals substrates and acts as an adhesive bridge  Suitable for dense or smooth surfaces for receiving epoxy coatings, PU’s and/or smoothing compounds  Use to prime rigid metal flooring grade asphalt, suitable paint coatings, glazed tiles, power floated concrete, adhesive residues etc.  Easy mixing 1:1:1 of the three parts in pre- measured packs
  • 61. SURFACE PREPEPREATION BY SCARFICATION
  • 64. BLINDING WITH ARDEX FINE AGGREGATE Aggregate blinding to provide key, approximately 1kg/m2