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CLUTCH
WHY DO WE NEED CLUTCH?
• Because engine run all the time but wheel don’t
• To stop car without killing the engine
• Transfer the power from engine to wheel
• Gradual engagement without sudden jerks
CLUTCH
WHAT IS CLUTCH?
• Clutch is a part of Transmission system
• Clutch is a mechanism which enables the rotary motion of one shaft
to be transmitted when desired to a second shaft
LOCATION OF CLUTCH
WORKING PRINCIPLE OF CLUTCH
FUNCTION OF CLUTCH
• Torque transmission
• Gradual engagement
• Heat dissipation
• To absorb shock and vibration during power transmission
• Disengage engine from transmission
• Release engine from transmission during gear shifts
TYPES OF CLUTCH
• Friction Clutch
• Fluid flywheel/Hydraulic Clutch
• Electromagnetic Clutch
FRICTION CLUTCH
DRY FRICTION WET FRICTION
DRY FRICTION CLUTCH
• Cone clutch
• Single plate clutch
• Multiplate clutch
• Centrifugal clutch
CONE CLUTCH
• WORKING
ADVANTAGE
• Normal force acting on the contact surfaces is larger than the axial
force.
DISADVANTAGE
• If the angle of cone is made smaller than about 20 deg. The male
cone tends to bind or join the female cone and it becomes difficult to
disengage the clutch.
• A small amount of wear on the cone surface results in a considerable
amount of the axial movement of the male cone for which it will be
difficult to allow
SINGLE PLATE CLUTCH
• WORKING
ADVANTAGE
• With the single plate clutch gear changing is easier than the cone
clutch because the pedal movement is less in this case.
• It does not suffer from disadvantage of cone clutch i.e binding of
cones etc. and hence it is more reliable.
DISADVANTAGE
• As compared to cone clutch the spring have to more stiff and this
means grater force required to be applied by the driver while
disengaging.
MULTIPLATE CLUTCH
• WORKING
CENTRIFUGAL CLUTCH
• WORKING
MAIN PARTS OF CLUTCH
• Fly wheel
• Clutch plate
• Pressure plate
• Springs
• Throw-out bearing
Flywheel
• Flywheel connected with the engine crank
• Clutch cover bolted with the flywheel
• Clutch turn with the flywheel
Clutch plate
• material= steel
• Mounted on splined hub
• Friction facing material- asbestos
• And non asbestos
Pressure plate
• Material- high tensile gray iron
• The pressure plate should also have sufficient mass and thermal
conductivity
SPRING
• The stiffness of the clutch springs should be the maximum
• Spring material- steel
• Used to absorb shock and vibration during initial contact
THROW-OUT BEARING
• The clutch pedal is connected either mechanically or hydraulically to a
fork mechanism which loops around the throw-out bearing
• When the clutch pedal is pressed, the fork pushes on the throw-out
bearing and it slides along the layshaft putting pressure on the
innermost edges of the diaphragm springs
• This leads to disengage of clutch
EXPLODED VIEW OF CAR CLUTCH
CLUTCH PLATE LINING AND MATERIAL
• Clutch disc/plate- Steel
• Clutch lining- Asbestos and copper wire grit, ceramics
• Rivets- Aluminums-copper
• Springs- Steel
• Hub- Steel
ACCIDENTAL CASES OF CLUTCH
• Burning a Clutch
• Clutch Slipping
BURNING A CLUTCH
• When clutch is not totally engaged with the flywheel
• Resting a foot on the clutch pedal during normal drive
CLUTCH SLIPPING
• Diaphragm spring has weakened
• Wearing down the friction material on the clutch plate
• The clutch is not properly engaged with the flywheel
• Under heavy load accelerating in a high gear or up a hill
• Do this long result a burning a clutch
THANK YOU

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Seminar Report On Clutch Plate

  • 2. WHY DO WE NEED CLUTCH? • Because engine run all the time but wheel don’t • To stop car without killing the engine • Transfer the power from engine to wheel • Gradual engagement without sudden jerks
  • 4. WHAT IS CLUTCH? • Clutch is a part of Transmission system • Clutch is a mechanism which enables the rotary motion of one shaft to be transmitted when desired to a second shaft
  • 7. FUNCTION OF CLUTCH • Torque transmission • Gradual engagement • Heat dissipation • To absorb shock and vibration during power transmission • Disengage engine from transmission • Release engine from transmission during gear shifts
  • 8. TYPES OF CLUTCH • Friction Clutch • Fluid flywheel/Hydraulic Clutch • Electromagnetic Clutch
  • 10. DRY FRICTION CLUTCH • Cone clutch • Single plate clutch • Multiplate clutch • Centrifugal clutch
  • 12. ADVANTAGE • Normal force acting on the contact surfaces is larger than the axial force.
  • 13. DISADVANTAGE • If the angle of cone is made smaller than about 20 deg. The male cone tends to bind or join the female cone and it becomes difficult to disengage the clutch. • A small amount of wear on the cone surface results in a considerable amount of the axial movement of the male cone for which it will be difficult to allow
  • 15. ADVANTAGE • With the single plate clutch gear changing is easier than the cone clutch because the pedal movement is less in this case. • It does not suffer from disadvantage of cone clutch i.e binding of cones etc. and hence it is more reliable.
  • 16. DISADVANTAGE • As compared to cone clutch the spring have to more stiff and this means grater force required to be applied by the driver while disengaging.
  • 19. MAIN PARTS OF CLUTCH • Fly wheel • Clutch plate • Pressure plate • Springs • Throw-out bearing
  • 20. Flywheel • Flywheel connected with the engine crank • Clutch cover bolted with the flywheel • Clutch turn with the flywheel
  • 21. Clutch plate • material= steel • Mounted on splined hub • Friction facing material- asbestos • And non asbestos
  • 22. Pressure plate • Material- high tensile gray iron • The pressure plate should also have sufficient mass and thermal conductivity
  • 23. SPRING • The stiffness of the clutch springs should be the maximum • Spring material- steel • Used to absorb shock and vibration during initial contact
  • 24. THROW-OUT BEARING • The clutch pedal is connected either mechanically or hydraulically to a fork mechanism which loops around the throw-out bearing • When the clutch pedal is pressed, the fork pushes on the throw-out bearing and it slides along the layshaft putting pressure on the innermost edges of the diaphragm springs • This leads to disengage of clutch
  • 25. EXPLODED VIEW OF CAR CLUTCH
  • 26. CLUTCH PLATE LINING AND MATERIAL • Clutch disc/plate- Steel • Clutch lining- Asbestos and copper wire grit, ceramics • Rivets- Aluminums-copper • Springs- Steel • Hub- Steel
  • 27. ACCIDENTAL CASES OF CLUTCH • Burning a Clutch • Clutch Slipping
  • 28. BURNING A CLUTCH • When clutch is not totally engaged with the flywheel • Resting a foot on the clutch pedal during normal drive
  • 29. CLUTCH SLIPPING • Diaphragm spring has weakened • Wearing down the friction material on the clutch plate • The clutch is not properly engaged with the flywheel • Under heavy load accelerating in a high gear or up a hill • Do this long result a burning a clutch